Smelting furnace traction mechanism for energy-saving and efficient copper pipe surface treatment mechanism

Abstract

The utility model discloses a smelter traction mechanism for an energy-saving and efficient copper pipe surface treatment mechanism, which comprises a smelter traction motor and a smelter traction mechanism, the smelter traction motor is mounted on one side of the smelter traction mechanism, a sizing compression roller is mounted on the smelter traction mechanism, a copper pipe is connected onto the sizing compression roller, and the other side of the smelter traction mechanism is connected with the smelter traction motor. A headstock cutter head is connected to the surface of the copper pipe in a penetrating mode, a gear box is installed on the surface of the headstock cutter head, a gear on the gear box is connected with a belt, and the belt is connected to a driving shaft at one end of a power motor. According to the smelting furnace traction mechanism for the energy-saving and efficient copper pipe surface treatment mechanism, through cooperative use of the whirlwind surface milling machine main machine, the second surface milling machine feeding roller way, the second material storage rack, the second smelting furnace discharging roller way, the flying saw and the second traction machine, a casting blank copper pipe which is connected and cast by the material rack can still be transferred and milled; by machining the copper pipe in the mode, the noise influence can be reduced, the milling scrap amount is small, the yield of the copper pipe is increased, materials are saved, energy consumption and occupied space are reduced, the production process is greatly shortened, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of copper tube surface treatment mechanisms and methods, in particular to a furnace traction mechanism for energy-saving and efficient copper tube surface treatment mechanisms. Background Art

[0002] In the prior art, manufacturers of copper tubes for air conditioners usually use a horizontal continuous casting process to produce ingot copper tubes. The finished ingot copper tubes need to be passed through a copper tube straightening machine and a copper tube milling machine to remove the oxide scale on the surface of the ingot to make the surface of the copper tube smooth for the next process.

[0003] This prior art solution also has the following problems when used: in the actual production process, the copper tube of the ingot will vibrate under the processing action of the milling cutter on the milling machine, and the interaction between the copper tube of the ingot and the milling cutter will generate a large noise, which will affect the production personnel, and cause a large amount of milling chips, which will reduce the yield rate and cause material waste. At the same time, the single machine power consumption of the milling machine is large, and the energy consumption is large, which does not meet the policy of energy conservation and emission reduction in my country.

[0004] Therefore, improvements need to be made to the above problems to meet market demand. Utility Model Content

[0005] The purpose of the utility model is to provide a furnace traction mechanism for energy-saving and efficient copper tube surface treatment mechanism, so as to solve the problem proposed in the above background technology that in the actual production process, under the processing action of the milling cutter on the milling machine, the ingot copper tube will shake, and the interaction between the ingot copper tube and the milling cutter will emit a large noise, which will cause noise impact on production personnel, and cause a large amount of milling chips, reduce the yield rate, and cause material waste. At the same time, the single machine power consumption of the milling machine is large, and the energy consumption is large, which does not conform to the development direction of energy conservation, emission reduction, and green production in my country.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a furnace traction mechanism for an energy-saving and efficient copper tube surface treatment mechanism, the furnace traction mechanism comprising a base, the base is provided with a plurality of sizing rollers that can move toward the headstock cutter disc, each of the sizing rollers is respectively connected to a corresponding ingot copper tube, the sizing rollers are used to clamp the ingot copper tube and pull the ingot copper tube in a straight line into the headstock cutter disc.

[0007] Preferably, the sizing rollers include a pair of rotatable rollers, and the ingot copper tube is clamped and inserted into the pair of rollers.

[0008] Preferably, a guide groove and a furnace traction motor are provided in the base, the movable arm can be slidably installed in the guide groove and driven by the furnace traction motor, the movable arm is provided with a rack, and the output shaft of the furnace traction motor is provided with a gear for cooperating with the rack.

[0009] Preferably, a linear milling machine main unit is installed at the rear of the furnace traction mechanism, and a first milling machine feed roller is installed on the linear milling machine main unit. The first milling machine feed roller is connected to a first material storage rack, and a first furnace discharge roller is installed at one end of the first material storage rack.

[0010] Preferably, one end of the first furnace discharge roller is equipped with a saw, and one end of the saw is assembled on the first traction machine.

[0011] Preferably, a gear box is installed on the surface of the headstock cutter disc, the gears on the gear box are connected to a belt, and the belt is connected to a driving shaft at one end of the power motor.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the furnace traction mechanism for the energy-saving and efficient copper tube surface treatment mechanism, through the mutual cooperation among the furnace traction motor, the furnace traction mechanism, the sizing roller, the ingot copper tube, the headstock cutter disc, the gear box, the belt, the power motor, and the linear milling machine main machine, makes the furnace traction mechanism drive the ingot copper tube to move, and drives the molten copper tube to move onto the sizing roller, and the device can choose to use the first milling machine feed roller and the cyclone milling machine main machine. When the first milling machine feed roller is used, the linear milling machine main machine is used to , the first milling machine feeding roller, the first material storage rack, the first furnace discharging roller, the sawing and the first traction machine are used in coordination, so that the milling chip transfer process of the cast copper tube connected to the material rack can be carried out, and then through the coordination of the cyclone milling machine main unit, the second milling machine feeding roller, the second material storage rack, the second furnace discharging roller, the flying saw and the second traction machine, the milling chip transfer process of the cast copper tube connected to the material rack can still be carried out. Processing copper tubes in this way can reduce the impact of noise, reduce the amount of milling chips, increase the yield rate of copper tubes, and save materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of the traction mechanism of the furnace of the utility model;

[0014] Figure 2 This is a schematic diagram of the main structure of the main machine of the utility model linear milling machine;

[0015] Figure 3 This is a schematic diagram of the main structure of the cyclone milling machine of the utility model.

[0016] In the figure: 1. Furnace traction motor; 2. Furnace traction mechanism; 3. Sizing pressure roller; 4. Cast billet copper tube; 5. Head cutter disc; 6. Gearbox; 7. Belt; 8. Power motor; 9. Main body of straight surface milling machine; 10. Feeding roller table of the first surface milling machine; 11. First storage rack; 12. Discharge roller table of the first furnace; 13. Sawing; 14. First tractor; 15. Main body of cyclone surface milling machine; 16. Feeding roller table of the second surface milling machine; 17. Second storage rack; 18. Discharge roller table of the second furnace; 19. Flying saw; 20. Second tractor. Detailed implementation manners

[0017] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1-3 , the present invention provides a technical solution: a furnace traction mechanism for an energy-saving and high-efficiency copper tube surface treatment mechanism, including: a furnace traction motor 1 and a furnace traction mechanism 2. The furnace traction motor 1 is installed on one side of the furnace traction mechanism 2. The furnace traction mechanism 2 includes a base. A moving arm is provided on the base, and a plurality of sizing pressure rollers 3 are arranged in parallel on the moving arm. The sizing pressure roller 3 is connected with a cast billet copper tube 4.

[0019] First, the cast billet copper tube 4 is clamped by the sizing pressure roller 3, and then the furnace traction motor 1 drives the sizing pressure roller 3, and the sizing pressure roller 3 drives the cast billet copper tube 4 to extend into the head cutter disc 5. A gearbox 6 is installed on the surface of the head cutter disc 5. A gear on the gearbox 6 is connected with a belt 7, and the belt 7 is connected to the driving shaft at one end of the power motor 8. By driving and transmission, the rotation of the head cutter disc 5 can remove the scale on the surface of the cast billet copper tube 4 extending in.

[0020] In a preferred solution, the sizing pressure roller 3 includes a pair of rotatable rollers, and the cast billet copper tube 4 is clamped and penetrated through the pair of rollers. The rollers can rotate, which is convenient for installing, clamping and disassembling the circular cast billet copper tube 4.

[0021] In a preferred solution, a guide groove and the furnace traction motor 1 are provided in the base. The moving arm can be slidably arranged in the guide groove. Driven by the furnace traction motor 1, a rack is provided on the moving arm, and a gear for cooperating with the rack is provided on the output shaft of the furnace traction motor 1. The lateral movement of the moving arm is driven by the meshing of the gear and the rack, so as to send the cast billet copper tube 4 into the head cutter disc 5. After processing, it can be reset.

[0022] Please refer to Figure 2 , a straight milling machine main body 9 is installed at the rear of the furnace traction mechanism 2. A first milling machine feed roller table 10 is cooperatively installed on the straight milling machine main body 9. A first storage table frame 11 is connected to the first milling machine feed roller table 10. A first furnace discharge roller table 12 is installed at one end of the first storage table frame 11. The billet copper tube 4 can be pulled by the furnace traction mechanism 2. After that, the connection between the billet copper tube 4 and the first milling machine feed roller table 10 can drive the billet copper tube 4 to fall onto the first milling machine feed roller table 10.

[0023] Please refer to Figure 2 , a sawing machine 13 is cooperatively installed at one end of the first furnace discharge roller table 12. One end of the sawing machine 13 is assembled on the first tractor 14. By the combined use of the first tractor 14 and the sawing machine 13, when the first tractor 14 pulls the billet copper tube, the sawing machine 13 can cut the billet copper tube.

[0024] Please refer to Figure 3 , a cyclone milling machine main body 15 is also installed at the rear of the furnace traction mechanism 2. One end of the cyclone milling machine main body 15 is installed on the second milling machine feed roller table 16. A second storage table frame 17 is connected to the surface of the second milling machine feed roller table 16. A second furnace discharge roller table 18 is connected to the surface of the second storage table frame 17.

[0025] Please refer to Figure 3 , a flying saw 19 is cooperatively installed at one end of the second furnace discharge roller table 18. One end of the flying saw 19 away from the second furnace discharge roller table 18 is cooperatively installed with a second tractor 20. The second tractor 20 can drive the billet copper tube to move, and at the same time the flying saw 19 can cut the billet copper tube.

[0026] In summary: As Figures 1-3As shown, when the furnace traction mechanism for energy-saving and efficient copper tube surface treatment is used, the copper tube 4 is first placed inside the furnace traction mechanism 2, and then the furnace traction motor 1 is started to pull the ingot copper tube 4 to move. After melting and casting, the ingot copper tube 4 reaches the headstock cutter disc 5 through the sizing roller 3, and the ingot copper tube 4 is placed on the headstock cutter disc 5. Then the power motor 8 is started, and the power motor 8 drives the belt 7 to rotate. The belt 7 provides power for the headstock cutter disc 5, so that the oxide scale on the surface of the ingot copper tube 4 is removed when the headstock cutter disc 5 rotates. Then the furnace traction mechanism 2 transfers the ingot copper tube 4 to the linear milling machine main machine 9, and the ingot copper tube is milled by the linear reciprocating motion of the linear milling machine main machine 9 in the range of 60° up and down. After each milling is completed, the ingot copper tube is turned 120° by the turning mechanism set on the first milling machine feed roller 10, and then the reciprocating milling is performed. The 360° milling is completed by turning three times. The linear milling machine host 9 has a faster milling speed and a high milling yield rate. The linear milling machine host 9 can remove oxide scales. The ingot copper tube makes a linear reciprocating motion. The first milling machine feeding roller 10 is used to cooperate with the first milling machine feeding roller 10 to carry the ingot copper tube for milling. Then the first storage stand 11 carries the ingot copper tube and realizes the casting and milling process transfer. At the same time, the first melting furnace discharge roller 12 is used to carry the cast ingot copper tube. Then the first traction machine 14 pulls the ingot copper tube, and the sawing 13 cuts the ingot copper tube. The first milling machine feeding roller 10 can also be omitted, and a cyclone milling machine host 15 can be selected. When the cyclone milling machine host 15 is working, the ingot copper tube only makes a forward feeding motion, and the milling cutter makes a circular rotary motion. While feeding, the milling in the circumferential direction is completed. The cyclone milling machine main unit 15 drives the ingot copper tube 4 to remove the oxide scale. The ingot copper tube only makes linear motion, and the milling cutter makes circular rotary motion around the ingot copper tube. At the same time, the second milling machine feeding roller 16 is used to cooperate with the cyclone milling machine main unit 15 to carry the ingot copper tube for milling chips. Then the second storage platform 17 carries the ingot copper tube and realizes the casting and milling process transfer. The second furnace discharge roller 18 is used to carry the cast ingot copper tube. Then the second traction machine 20 pulls the ingot copper tube, and the flying saw 19 cuts the ingot copper tube. The equipment can use the linear milling machine main unit 9 and the cyclone milling machine main unit 15 according to needs. This is the characteristic of the furnace traction mechanism of the energy-saving and efficient copper tube surface treatment mechanism.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A furnace traction mechanism for an energy-saving and highly efficient copper pipe surface treatment mechanism, characterized in that: The furnace traction mechanism (2) includes a base, on which a plurality of sizing rollers (3) that can move towards the head cutter disc (5) are provided. Each of the sizing rollers (3) is correspondingly connected with a billet copper tube (4). The sizing rollers (3) are used to fix the billet copper tube (4) and linearly move the billet copper tube (4) into the head cutter disc (5).

2. The furnace traction mechanism of an energy-saving and highly efficient copper tube surface treatment mechanism according to claim 1, characterized in that: The sizing roller (3) includes a pair of rotatable rollers, and the billet copper tube (4) is clamped and penetrated through the pair of rollers.

3. The furnace traction mechanism of an energy-saving and highly efficient copper tube surface treatment mechanism according to claim 1, characterized in that: A gearbox (6) is installed on the surface of the head cutter disc (5). A gear on the gearbox (6) is connected with a belt (7), and the belt (7) is connected to the driving shaft at one end of the power motor (8).

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