Uniform polishing and leveling device

By fixing the iron plate by electromagnet and using grinding rollers and flattening rollers driven by hydraulic cylinders and motors, the problems of limited barrier coverage and complicated operation in the existing iron plate grinding device are solved, and efficient iron plate grinding and leveling are achieved.

CN223084367UActive Publication Date: 2025-07-11SHENZHEN NANTUNGSTEN TECHNOLOGY CO LTD

Patent Information

Application Number
CN202422093736.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-11
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the existing iron plate grinding device, the movable baffle has a limited coverage range and is cumbersome to operate, which affects processing efficiency.

Method used

A uniform grinding and leveling device is designed, using an electromagnet to fix the iron plate, and using the first telescopic hydraulic cylinder to drive the baffle down to wrap the iron plate, combining a threaded screw and a motor-driven grinding roller and a flattening roller to achieve comprehensive barrier debris and uniform grinding.

Benefits of technology

The comprehensive barrier debris of the iron plate is achieved, the grinding efficiency and effect are improved, and the problem of poor grinding caused by bending the iron plate is avoided.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223084367U_ABST
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Abstract

The utility model discloses a uniform polishing and leveling device, which relates to the technical field of polishing and leveling equipment and comprises a base, four supporting columns are fixed on the upper surface of the base, a supporting plate is fixed at the top ends of the four supporting columns, the base and the supporting plate are arranged in parallel, an electromagnet is arranged between the base and the supporting plate, and a supporting seat is arranged on the base. And a first telescopic hydraulic cylinder is arranged at the top of the supporting seat. The first telescopic hydraulic cylinder pushes the grinding and leveling assembly to move downwards, the grinding and leveling assembly drives the two fixing blocks to move downwards, the fixing blocks push the carrying block to move downwards through the springs so as to drive the baffle to move downwards to abut against the supporting plate, and the baffle can completely wrap the periphery of the iron plate to be machined; and the polishing and leveling assembly makes contact with the iron plate and machines the iron plate, chippings generated in the polishing and leveling process can be completely blocked in the baffle, application of the baffle is more convenient, and the chipping blocking effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding and leveling equipment, and particularly relates to a uniform grinding and leveling device. Background Art

[0002] Plates are commonly used materials in equipment manufacturing. Iron plates occupy a certain share in the usage ratio of plates. When using iron plates, it is often necessary to level and grind them to remove impurities on their surfaces, ensure their flatness, and meet usage requirements.

[0003] The utility model patent with the authorization publication number of CN211760315U discloses a grinding device for iron plates before leveling. When processing iron plates, this grinding device uses two folded movable baffles to block the flying debris during iron plate grinding. However, the shielding range of the movable baffles is very limited, and the operation steps are relatively cumbersome when folding and fixing, thus affecting the processing efficiency of iron plate grinding and leveling. Content of the Utility Model

[0004] The purpose of this application is to provide a uniform grinding and leveling device to solve the problem that in the existing iron plate grinding device in the above-mentioned background art, when processing iron plates, two folded movable baffles are used to block the flying debris during iron plate grinding, but the shielding range of the movable baffles is very limited, and the operation steps are relatively cumbersome when folding and fixing, thus affecting the processing efficiency of iron plate grinding and leveling.

[0005] To achieve the above purpose, this application provides the following technical solution: A uniform grinding and leveling device includes a base. Four support columns are fixed on the upper surface of the base. The tops of the four support columns are fixed with a support plate. The base and the support plate are arranged in parallel, and an electromagnet is arranged between the base and the support plate. A support seat is arranged on the base. A first telescopic hydraulic cylinder is arranged on the top of the support seat. The output end of the first telescopic hydraulic cylinder is fixedly installed with a carrier plate. A grinding and leveling assembly is arranged at the bottom of the carrier plate. Two fixing blocks are arranged on the grinding and leveling assembly, and the grinding and leveling assembly is used for leveling and grinding iron plates. Springs are fixed at the bottoms of the fixing blocks. The bottom ends of the springs are fixed with carrier blocks. Two baffle plates are fixed on the two carrier blocks, and the two carrier blocks and the two fixing blocks are both located inside the baffle plates. The baffle plates are square tubular structures.

[0006] Further, a limiting rod is fixed on the upper surface of the carrier block. The spring is sleeved outside the limiting rod, and through holes for the limiting rod to slide are opened on the fixing blocks.

[0007] Further, the grinding and leveling assembly includes a rectangular frame plate. The rectangular frame plate is fixedly installed at the bottom of the carrier plate. The two fixing blocks are both fixedly installed on the rectangular frame plate, and the two fixing blocks are symmetrically arranged with respect to the rectangular frame plate.

[0008] Furthermore, a threaded lead screw is rotatably connected between the opposite inner walls of the rectangular frame plate through bearings. A slider is threadedly connected to the threaded lead screw, and the slider is slidably engaged with the inner wall of the rectangular frame plate.

[0009] Furthermore, a first bevel gear is fixedly sleeved on the outer portion of the threaded lead screw. A first motor is fixedly installed on one side of the rectangular frame plate. A transmission rod is fixed to the output shaft end of the first motor, and a second bevel gear is fixed to the other end of the transmission rod. The second bevel gear meshes with the first bevel gear.

[0010] Furthermore, a fixing plate is fixed to the bottom of the slider. A first U-shaped seat and a second telescopic hydraulic cylinder are arranged on the fixing plate. A grinding roller is rotatably connected between the opposite inner walls of the first U-shaped seat through bearings. A second motor is fixedly installed on one side of the first U-shaped seat, and the grinding roller is driven by the second motor.

[0011] Furthermore, the output end of the second telescopic hydraulic cylinder is fixedly installed with a second U-shaped seat. A flattening roller is rotatably connected between the opposite inner walls of the second U-shaped seat through bearings.

[0012] In summary, the technical effects and advantages of the present utility model are as follows:

[0013] 1. In the present utility model, the first telescopic hydraulic cylinder is used to push the grinding and leveling assembly downward, so that the grinding and leveling assembly drives the two fixing blocks to move downward. The fixing blocks push the carrier block downward by means of springs, thereby driving the baffle to move downward and abut against the support plate. The baffle can completely wrap the periphery of the iron plate to be processed. As the first telescopic hydraulic cylinder continues to move downward, the grinding and leveling assembly contacts the iron plate and processes it. The debris generated during this process can be completely blocked inside the baffle, making the application of the baffle more convenient and the chip blocking effect better.

[0014] 2. In the present utility model, the first motor is used to drive the second bevel gear to rotate. By virtue of the meshing of the second bevel gear with the first bevel gear, the threaded lead screw can be driven to rotate, so that the threaded lead screw drives the grinding roller and the flattening roller to move in a screw drive manner. The second motor drives the grinding roller to rotate, so that the grinding roller can grind the iron plate. The second telescopic hydraulic cylinder can adjust the height of the flattening roller, so that when the flattening roller is driven to move by the threaded lead screw, the iron plate can be leveled first, and then the grinding roller is used for grinding, avoiding poor grinding effect of the bent iron plate. Description of the Drawings

[0015] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 Schematic diagram of the three-dimensional structure of a uniform grinding and leveling device in an embodiment of the present application;

[0017] Figure 2 Schematic diagram of the structures of the baffle, electromagnet, support plate and spring in an embodiment of the present application;

[0018] Figure 3 Schematic diagram of the structures of the first telescopic hydraulic cylinder, carrier plate and grinding and leveling assembly in an embodiment of the present application;

[0019] Figure 4 Partial schematic diagram of the grinding and leveling assembly in an embodiment of the present application.

[0020] In the figure: 1, base; 2, pillar; 3, support plate; 4, electromagnet; 5, support seat; 6, fixing block; 7, spring; 8, carrier block; 9, baffle; 10, limiting rod; 11, first telescopic hydraulic cylinder; 12, carrier plate; 13, rectangular frame plate; 14, threaded screw rod; 15, slider; 16, first bevel gear; 17, first motor; 18, transmission rod; 19, second bevel gear; 20, fixing plate; 21, first U-shaped seat; 22, second telescopic hydraulic cylinder; 23, grinding roller; 24, second motor; 25, second U-shaped seat; 26, flattening roller. Specific embodiments

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Embodiment: Refer to Figures 1-4A uniform grinding and leveling device shown in the figure comprises a base 1, characterized in that: four support columns 2 are fixed on the upper surface of the base 1, a support plate 3 is fixed at the top ends of the four support columns 2, the base 1 and the support plate 3 are arranged in parallel, and an electromagnet 4 is arranged between the base 1 and the support plate 3. A support seat 5 is arranged on the base 1, a first telescopic hydraulic cylinder 11 is arranged at the top of the support seat 5, a carrier plate 12 is fixedly installed at the output end of the first telescopic hydraulic cylinder 11, a grinding and leveling assembly is arranged at the bottom of the carrier plate 12, two fixing blocks 6 are arranged on the grinding and leveling assembly, and the grinding and leveling assembly is used for leveling and grinding an iron plate. A spring 7 is fixed at the bottom of the fixing block 6, a carrier block 8 is fixed at the bottom end of the spring 7, a baffle 9 is fixed on the two carrier blocks 8, and the two carrier blocks 8 and the two fixing blocks 6 are both located inside the baffle 9. The baffle 9 is of a square tubular structure. A limiting rod 10 is fixed on the upper surface of the carrier block 8, the spring 7 is sleeved outside the limiting rod 10, and a through hole for the limiting rod 10 to slide is formed in the fixing block 6.

[0023] The iron plate is adsorbed by the electromagnet 4, so that the iron plate can be kept stable during processing, thus facilitating the processing of the iron plate. The first telescopic hydraulic cylinder 11 is used to push the grinding and leveling assembly downward, so that the grinding and leveling assembly drives the two fixing blocks 6 to move downward. The fixing block 6 pushes the carrier block 8 downward by means of the spring 7, thereby driving the baffle 9 to move downward and abut against the support plate 3. The baffle 9 can completely wrap the periphery of the iron plate to be processed. As the first telescopic hydraulic cylinder 11 continuously moves downward, the grinding and leveling assembly contacts the iron plate and processes it. The debris generated during this process can be completely blocked inside the baffle 9, making the application of the baffle 9 more convenient and the chip blocking effect better. The use of the two springs 7 enables the grinding and leveling assembly to still move and be used normally inside the baffle 9 when the baffle 9 abuts against the support plate 3 and remains stationary.

[0024] Among them, the grinding and leveling assembly includes a rectangular frame plate 13, which is fixedly installed at the bottom of the carrier plate 12. Both fixing blocks 6 are fixedly installed on the rectangular frame plate 13, and the two fixing blocks 6 are symmetrically arranged with respect to the rectangular frame plate 13. A threaded lead screw 14 is rotatably connected between the opposite inner walls of the rectangular frame plate 13 through bearings. A slider 15 is threadedly connected to the threaded lead screw 14, and the slider 15 is slidably engaged with the inner wall of the rectangular frame plate 13. A first bevel gear 16 is fixedly sleeved on the outer part of the threaded lead screw 14. A first motor 17 is fixedly installed on one side of the rectangular frame plate 13. A transmission rod 18 is fixed to the output shaft end of the first motor 17, and a second bevel gear 19 is fixed to the other end of the transmission rod 18. The second bevel gear 19 meshes with the first bevel gear 16. A fixing plate 20 is fixed to the bottom of the slider 15. A first U-shaped seat 21 and a second telescopic hydraulic cylinder 22 are arranged on the fixing plate 20. A grinding roller 23 is rotatably connected between the opposite inner walls of the first U-shaped seat 21 through bearings. A second motor 24 is fixedly installed on one side of the first U-shaped seat 21. The grinding roller 23 is driven by the second motor 24. The output end of the second telescopic hydraulic cylinder 22 is fixedly installed with a second U-shaped seat 25. A flattening roller 26 is rotatably connected between the opposite inner walls of the second U-shaped seat 25 through bearings.

[0025] The first motor 17 is used to drive the second bevel gear 19 to rotate. By virtue of the meshing of the second bevel gear 19 and the first bevel gear 16, the threaded lead screw 14 can be driven to rotate, so that the threaded lead screw 14 can traction the grinding roller 23 and the flattening roller 26 to move in a screw drive manner. The second motor 24 drives the grinding roller 23 to rotate, so that the grinding roller 23 can grind the iron plate. The second telescopic hydraulic cylinder 22 can adjust the height of the flattening roller 26, so that when the flattening roller 26 is tractioned by the threaded lead screw 14 to move, the iron plate can be leveled first, and then the grinding roller 23 is used for grinding, avoiding poor grinding effect of the bent iron plate.

[0026] The working principle of this utility model:

[0027] During use, first place the iron plate to be processed on the support plate 3, energize the electromagnet 4, so that the electromagnet 4 can attract the iron plate to ensure that the iron plate cannot shake during subsequent processing. Control the first telescopic hydraulic cylinder 11 to push the rectangular frame plate 13 downward. The rectangular frame plate 13, with the help of the two fixing blocks 6 and the two springs 7, pushes the carrier block 8 and the baffle 9 downward, so that the baffle 9 abuts against the support plate 3 and wraps the iron plate to be processed. As the first telescopic hydraulic cylinder 11 continuously extends, the rectangular frame plate 13 moves downward relative to the baffle 9, and at this time the spring 7 is compressed;

[0028] The second telescopic hydraulic cylinder 22 is controlled to extend, so that the second telescopic hydraulic cylinder 22 pushes the flattening roller 26 downward, forcing the flattening roller 26 to be lower than the grinding roller 23. When the flattening roller 26 moves down to the specified height, the first motor 17 can be controlled to drive the second bevel gear 19 to rotate clockwise. By means of the meshing of the second bevel gear 19 and the first bevel gear 16, the threaded lead screw 14 can be driven to rotate, so that the threaded lead screw 14 pulls the flattening roller 26 to move, flattening the bent iron plate. After the flattening roller 26 is separated from the iron plate, the second telescopic hydraulic cylinder 22 is controlled to contract, so that the flattening roller 26 is higher than the grinding roller 23. The first telescopic hydraulic cylinder 11 is controlled to continue to extend, so that the first telescopic hydraulic cylinder 11 pushes the grinding roller 23 against the iron plate. The first motor 17 is controlled to stop running first, and then the second bevel gear 19 is driven to rotate counterclockwise, so that the threaded lead screw 14 pulls the grinding roller 23 to move along the iron plate. The second motor 24 drives the grinding roller 23 to rotate, so that the grinding roller 23 completes the grinding of the iron plate.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A uniform grinding and leveling device, comprising a base (1), characterized in that: Four columns (2) are fixed on the upper surface of the base (1). A support plate (3) is fixed at the top of the four columns (2). The base (1) and the support plate (3) are arranged in parallel, and an electromagnet (4) is arranged between the base (1) and the support plate (3). A support seat (5) is arranged on the base (1). A first telescopic hydraulic cylinder (11) is arranged at the top of the support seat (5). The output end of the first telescopic hydraulic cylinder (11) is fixedly installed with a carrier plate (12). A grinding and leveling assembly is arranged at the bottom of the carrier plate (12). Two fixing blocks (6) are arranged on the grinding and leveling assembly, and the grinding and leveling assembly is used for leveling and grinding of an iron plate. A spring (7) is fixed at the bottom of the fixing block (6). The bottom end of the spring (7) is fixed with a carrier block (8). A baffle (9) is fixed on the two carrier blocks (8), and the two carrier blocks (8) and the two fixing blocks (6) are both located inside the baffle (9). The baffle (9) is of a square tubular structure.

2. The uniform grinding and leveling device according to claim 1, characterized in that: A limiting rod (10) is fixed on the upper surface of the carrier block (8). The spring (7) is sleeved outside the limiting rod (10). A through hole for the limiting rod (10) to slide is opened on the fixing block (6).

3. The uniform grinding and leveling device according to claim 1, characterized in that: The grinding and leveling assembly includes a rectangular frame plate (13). The rectangular frame plate (13) is fixedly installed at the bottom of the carrier plate (12). The two fixing blocks (6) are both fixedly installed on the rectangular frame plate (13), and the two fixing blocks (6) are symmetrically arranged with respect to the rectangular frame plate (13).

4. An even grinding and leveling device according to claim 3, characterized in that: A threaded lead screw (14) is rotatably connected between the opposite inner walls of the rectangular frame plate (13) through bearings. A slider (15) is threadedly connected to the threaded lead screw (14). The slider (15) is slidably matched with the inner wall of the rectangular frame plate (13).

5. The uniform grinding and leveling device according to claim 4, wherein: A first bevel gear (16) is fixedly sleeved outside the threaded lead screw (14). A first motor (17) is fixedly installed on one side of the rectangular frame plate (13). A transmission rod (18) is fixed at the output shaft end of the first motor (17). A second bevel gear (19) is fixed at the other end of the transmission rod (18). The second bevel gear (19) meshes with the first bevel gear (16).

6. The uniform grinding and leveling device according to claim 4, characterized in that: A fixing plate (20) is fixed at the bottom of the slider (15). A first U-shaped seat (21) and a second telescopic hydraulic cylinder (22) are arranged on the fixing plate (20). A grinding roller (23) is rotatably connected between the opposite inner walls of the first U-shaped seat (21) through bearings. A second motor (24) is fixedly installed on one side of the first U-shaped seat (21). The grinding roller (23) is driven by the second motor (24).

7. The uniform grinding and leveling device according to claim 6, wherein: The output end of the second telescopic hydraulic cylinder (22) is fixedly installed with a second U-shaped seat (25). A flattening roller (26) is rotatably connected between the opposite inner walls of the second U-shaped seat (25) through bearings.

Citation Information

Patent Citations

  • Polishing device used before iron plate leveling

    CN211760315U

Cited By

  • Workbench surface welding and leveling device

    CN224488607U