Connecting piece for diamond roller of grinding machine

By designing the connectors for diamond rollers for grinders, the matching of splines and keyways is used to solve the problems of insufficient connection strength and inner diameter adaptability, and rapid installation and stable connection are achieved.

CN223084509UActive Publication Date: 2025-07-11NEXTEER LINGYUN DRIVELINE WUHU
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Patent Information

Application Number
CN202421967799.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-11
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the prior art, the connection strength of the grinder diamond roller is insufficient and cannot adapt to the installation of diamond rollers of different inner diameters.

Method used

A connection piece for grinder diamond rollers is designed, including a roller carrier, roller shaft, locking block, positioning card block and sleeve block. Through the coordination of splines and keyways, a stable connection between diamond rollers with different inner diameters is achieved.

Benefits of technology

It realizes rapid installation and disassembly of diamond rollers with different inner diameters, while ensuring the strength and stability of the connection, and has a wide range of applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diamond rollers, in particular to a connecting piece for a grinding machine diamond roller, which comprises a roller carrier connected with a grinding machine driving shaft, a roller shaft is fixedly mounted on one side of the roller carrier, a diamond roller is sleeved outside the roller shaft, and a locking block is detachably mounted on one side of the diamond roller. And a sleeve block is sleeved between the roller shaft and the diamond roller. Whether the inner diameter of the diamond roller is matched with the diameter of the roller shaft or not is determined firstly, if the inner diameter of the diamond roller is matched with the diameter of the roller shaft, the diamond roller and the roller carrier are directly installed, then the first spline is inserted to enable the diamond roller and the roller shaft to be connected into a whole, and finally the locking block is installed. After the diamond roller is sleeved with the roller shaft and installed on the roller carrier, the spline I is inserted, then the sleeve block is inserted, the diamond roller, the sleeve block and the roller shaft are connected into a whole, installation of the connecting piece and the diamond roller is completed, the whole can be suitable for installation of diamond rollers with different inner diameters, and meanwhile the connection strength after installation is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond rollers, in particular to a connecting piece for a diamond roller of a grinding machine. Background Art

[0002] Diamond roller is a high-efficiency, high-life, low-cost grinding wheel dressing tool used in special machine tools and gear grinders for large-scale forming grinding. Currently, grinding machines basically use point-type diamond pens for dressing, which has a slow dressing speed and poor flatness. If diamond rollers are used for dressing, the dressing speed can be effectively improved. Currently, the use of diamond rollers for dressing requires rotating the diamond rollers, which are assembled through connectors and connected to the grinder's built-in drive head.

[0003] In the prior art, for example, a patent with publication number CN209972060U discloses a combined diamond roller, including a roller shaft, a bearing sleeve is sleeved and fixed on the outer wall of the roller shaft, a left-piece diamond roller and a right-piece diamond roller are slidably connected on the left and right sides of the outer wall of the bearing sleeve, the left and right ends of the outer wall of the bearing sleeve are radially connected with fixed blocks in pairs through bolts, sleeves are horizontally welded on opposite sides of the two fixed blocks, sleeve inner walls are also tightly sleeved with sleeve rods, and the ends of the two sleeve rods are respectively fixed to the outer walls of the left-piece diamond roller and the right-piece diamond roller by bolts.

[0004] The above structure can make the left-piece diamond roller and the right-piece diamond roller easy to disassemble, but during the disassembly process, it is easy to cause insufficient connection strength after installation, and due to the different models of diamond rollers, it is not suitable for the installation of diamond rollers with different inner diameters. Utility Model Content

[0005] In view of this, the purpose of the utility model is to provide a connecting piece for a diamond roller of a grinding machine, so as to solve the problem that the connection strength is insufficient after installation and the diamond rollers with different inner diameters cannot be installed due to different models of diamond rollers.

[0006] For the above purposes, the present utility model provides a connecting member for a diamond roller of a grinding machine, which includes a roller carrier connected to the driving shaft of the grinding machine. One side of the roller carrier is fixedly installed with a roller shaft, and the other side of the roller carrier is provided with a Morse taper. The diamond roller is sleeved outside the roller shaft. A locking block is installed at the end of the roller shaft, and the locking block is engaged with the diamond roller. Multiple groups of positioning blocks are distributed around one side of the roller carrier. A clamping groove corresponding to the positioning block is opened on one side of the diamond roller, and a key groove two is opened on the inner wall of the diamond roller. A sleeve block is sleeved between the roller shaft and the diamond roller, and the sleeve block is used for connecting diamond rollers of different specifications to the roller shaft. A key sliding groove is opened on the outside of the roller shaft, and a spline one is clamped inside the key sliding groove. The outside of the spline one is clamped with the sleeve block. A key groove one corresponding to the spline one is opened on the inner wall of the sleeve block, and multiple groups of spline twos are distributed around the outside of the sleeve block. The spline two corresponds to the key groove two.

[0007] Preferably, installation holes are opened at one end of the roller shaft and inside the locking block, and a locking bolt passes through the installation hole. The end of the locking bolt is connected to the roller shaft.

[0008] Preferably, the spline one and the spline two have the same size. There are at least two groups of the spline one and the key groove one, and the spline one and the key groove one are symmetrically arranged with the center of the roller shaft as the reference.

[0009] Preferably, at least four groups of the spline two and the key groove two are provided.

[0010] Preferably, the outer diameter of the sleeve block matches the inner diameter of the diamond roller, and the inner diameter of the sleeve block matches the outer diameter of the roller shaft.

[0011] Preferably, the number of the positioning blocks is the same as that of the clamping grooves. The positioning block is L-shaped, and the bottom end of the positioning block is provided with an inclined surface. The diamond roller is rotated to make the positioning block and the clamping groove tightly engaged.

[0012] The beneficial effects of the present utility model are as follows: First, confirm whether the inner diameter of the diamond roller matches the diameter of the roller shaft. When the diameters match, directly install the diamond roller on the roller carrier, then insert the spline one to connect the diamond roller and the roller shaft into a whole, and finally install the locking block to complete the installation of the connecting member and the diamond roller. When the inner diameter of the diamond roller is larger and matches the outer diameter of the sleeve block, after the diamond roller is sleeved on the roller shaft and installed on the roller carrier, insert the spline one, and then insert the sleeve block to connect the diamond roller, the sleeve block and the roller shaft into a whole, and then install the locking block to complete the installation of the connecting member and the diamond roller. The whole can be applicable to the installation of diamond rollers with different inner diameters, and at the same time ensure the connection strength after installation. Description of the Drawings

[0013] To more clearly illustrate the technical solutions in the present invention or in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 Structural schematic diagram of the whole of the present invention;

[0015] Figure 2 Structural schematic diagram of the positions of the mounting holes and locking bolts of the present invention;

[0016] Figure 3 Structural schematic diagram of the roller carrier of the present invention;

[0017] Figure 4 Exploded structural schematic diagram of the connection between the roller carrier and the diamond roller of the present invention;

[0018] Figure 5 Side view structural schematic diagram of the roller carrier of the present invention.

[0019] The labels in the figure are: 1, roller carrier; 2, diamond roller; 3, locking block; 4, roller shaft; 5, positioning block; 6, key chute; 7, spline one; 8, sleeve block; 9, spline two; 10, keyway one; 11, keyway two; 12, card slot; 13, mounting hole; 14, locking bolt. Detailed implementation manners

[0020] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the following further details the present invention in combination with specific embodiments.

[0021] Such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown in the figure, a connecting piece for a diamond roller of a grinding machine includes a roller carrier 1 connected to the driving shaft of the grinding machine. One side of the roller carrier 1 is fixedly installed with a roller shaft 4. The other side of the roller carrier 1 is provided with a Morse taper. The diamond roller 2 is sleeved outside the roller shaft 4. A locking block 3 is installed at the end of the roller shaft 4. The locking block 3 is engaged with the diamond roller 2. A plurality of positioning blocks 5 are distributed around one side of the roller carrier 1. A slot 12 corresponding to the positioning block 5 is opened on one side of the diamond roller 2. And a keyway two 11 is opened on the inner wall of the diamond roller 2. A sleeve block 8 is sleeved between the roller shaft 4 and the diamond roller 2. The sleeve block 8 is used for connecting diamond rollers 2 of different specifications with the roller shaft 4. A keyway groove 6 is opened outside the roller shaft 4. A spline one 7 is clamped inside the keyway groove 6. The sleeve block 8 is clamped outside the spline one 7. A keyway one 10 corresponding to the spline one 7 is opened on the inner wall of the sleeve block 8. And a plurality of splines two 9 are distributed around the outside of the sleeve block 8. The splines two 9 correspond to the keyway two 11.

[0022] In this embodiment, first confirm whether the inner diameter of the diamond roller 2 matches the diameter of the roller shaft 4. When the diameters match, directly insert the slot 12 on one side of the diamond roller 2 into the positioning block 5 on one side of the roller carrier 1. After rotating the diamond roller 2, make the positioning block 5 engage with the slot 12. At this time, the keyway two 11 in the diamond roller 2 corresponds to the keyway groove 6. Then insert the spline one 7 to connect the diamond roller 2 and the roller shaft 4 into a whole. Install the locking block 3 to complete the installation of the connecting piece and the diamond roller 2. When the inner diameter of the diamond roller 2 matches the outer diameter of the sleeve block 8, after sleeving the diamond roller 2 on the roller shaft 4 and installing it with the roller carrier 1, insert the spline one 7 into the keyway groove 6 in the roller shaft 4, and then insert the sleeve block 8 to make the keyway one 10 in the sleeve block 8 cooperate with the spline one 7, and the splines two 9 outside the sleeve block 8 cooperate with the keyway two 11 to connect the diamond roller 2, the sleeve block 8 and the roller shaft 4 into a whole. Then install the locking block 3 to complete the installation of the connecting piece and the diamond roller 2. Finally, connect the installed diamond roller 2 connecting piece with the driving shaft of the grinding machine. The whole can be applicable to the installation of diamond rollers 2 with different inner diameters, and can be quickly installed and disassembled, while ensuring the connection strength after installation.

[0023] As an embodiment, as Figure 1 、 Figure 2 shown, installation holes 13 are opened at one end of the roller shaft 4 and inside the locking block 3. A locking bolt 14 penetrates through the installation hole 13. The end of the locking bolt 14 is connected to the roller shaft 4.

[0024] In this embodiment, after the diamond roller 2 is connected to the sleeve block 8 and the roller shaft 4 or the diamond roller 2 is directly connected to the roller shaft 4, when the locking block 3 is clamped on the other side of the diamond roller 2 and the mounting holes 13 between the locking block 3 and the roller shaft 4 are aligned, the locking bolts 14 are passed through the mounting holes 13 in the locking block 3 and then cooperate with the mounting holes 13 in the roller shaft 4 for locking, further ensuring the connection strength between the diamond roller 2 and the roller carrier 1 and preventing the diamond roller 2 from shaking during rotation, which may affect the dressing effect.

[0025] As an embodiment, as Figure 2 , Figure 3 and Figure 4 shown, the spline one 7 and the spline two 9 have the same dimensions, and there are at least two groups of the spline one 7 and the keyway one 10. The spline one 7 and the keyway one 10 are symmetrically arranged with the center of the roller shaft 4 as the reference.

[0026] In this embodiment, by using the fact that the spline one 7 and the spline two 9 have the same dimensions, when the inner diameter of the diamond roller 2 matches the diameter of the roller shaft 4, the diamond roller 2 is directly sleeved outside the roller shaft 4. Then, the keyway two 11 in the diamond roller 2 is aligned with the keyway groove 6, and the spline one 7 is inserted into the keyway two 11 to connect the diamond roller 2 and the roller shaft 4 into a whole. When the inner diameter of the diamond roller 2 is larger and matches the outer diameter of the sleeve block 8, after the diamond roller 2 is sleeved on the roller shaft 4 and the roller carrier 1 is installed, the spline one 7 is inserted into the keyway groove 6 in the roller shaft 4, and then the sleeve block 8 is inserted to connect the diamond roller 2, the sleeve block 8 and the roller shaft 4 into a whole, and the installation is selected according to different diamond rollers 2.

[0027] As an embodiment, as Figure 2 , Figure 3 and Figure 4 shown, there are at least four groups of the spline two 9 and the keyway two 11.

[0028] In this embodiment, by using the cooperation of four groups of the spline two 9 and the keyway two 11, the strength of axial fixation is improved, and when the diamond roller 2 is dressed, the force inside the sleeve block 8 is relatively uniform.

[0029] As an embodiment, as Figure 4 shown, the outer diameter of the sleeve block 8 matches the inner diameter of the diamond roller 2, and the inner diameter of the sleeve block 8 matches the outer diameter of the roller shaft 4.

[0030] In this embodiment, when the inner diameter of the diamond roller 2 matches the diameter of the roller shaft 4, the diamond roller 2 and the roller shaft 4 are connected into a whole. When the inner diameter of the diamond roller 2 is larger and matches the outer diameter of the sleeve block 8, the diamond roller 2, the sleeve block 8 and the roller shaft 4 are connected into a whole, which is applicable to diamond rollers 2 with different inner diameters and has a wide application range.

[0031] As an embodiment, as Figure 4As shown, the number of positioning blocks 5 is the same as that of the card slots 12. The positioning blocks 5 are L-shaped, and the bottom ends of the positioning blocks 5 are beveled. By rotating the diamond roller 2, the positioning blocks 5 are screwed and engaged with the card slots 12.

[0032] In this embodiment, when the diamond roller 2 is correspondingly positioned and inserted into the roller carrier 1, by using the combination of the positioning block 5 and the card slot 12, the bevel surface of the positioning block 5 enables the diamond roller 2 to be more quickly engaged with the roller carrier 1. When the diamond roller 2 is rotated by a partial angle, which is the same as the rotation direction connected to the grinding machine drive shaft, the L-shaped positioning block 5 is screwed and engaged into the interior of the card slot 12, improving the connection firmness between the diamond roller 2 and the roller carrier 1 and preventing relative rotation.

[0033] Working principle: During use, first confirm whether the inner diameter of the diamond roller 2 matches the diameter of the roller shaft 4. When the diameters match, directly sleeved the diamond roller 2 outside the roller shaft 4, insert one side card slot 12 of the diamond roller 2 into the positioning block 5 on one side of the roller carrier 1. By using the combination of the positioning block 5 and the card slot 12, rotate the diamond roller 2 by a partial angle to make the positioning block 5 and the card slot 12 be screwed and engaged. At this time, the key slot two 11 in the diamond roller 2 corresponds to the key sliding slot 6, and then insert the spline one 7 to connect the diamond roller 2 and the roller shaft 4 into a whole, install the locking block 3, and quickly complete the assembly of the connecting piece and the diamond roller 2; when the inner diameter of the diamond roller 2 matches the outer diameter of the sleeve block 8, directly insert one side card slot 12 of the diamond roller 2 into the positioning block 5 on one side of the roller carrier 1. After rotating the diamond roller 2, make the positioning block 5 and the card slot 12 engaged. After the engagement, insert the spline one 7 into the key sliding slot 6 in the roller shaft 4, and then insert the sleeve block 8, so that the key slot one 10 in the sleeve block 8 cooperates with the spline one 7, and the spline two 9 outside the sleeve block 8 cooperates with the key slot two 11, connecting the diamond roller 2, the sleeve block 8 and the roller shaft 4 into a whole. Then install the locking block 3 to complete the assembly of the connecting piece and the diamond roller 2. Finally, connect the Morse taper angle on one side of the roller carrier 1 to the grinding machine drive shaft, and drive the diamond roller 2 to rotate by rotating the roller carrier 1 to achieve the control of the dressing speed of the dressing wheel. At the same time, the driving wheel motor is omitted. The whole can be applicable to the installation of diamond rollers 2 with different inner diameters, and at the same time ensure the connection strength after installation.

[0034] Those of ordinary skill in the art should understand that: The discussion of any above embodiment is only exemplary, and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; under the idea of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above, which are not provided in detail for the sake of brevity.

[0035] The present utility model aims to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A connecting piece for a diamond roller of a grinding machine, comprising a roller carrier (1) connected to the driving shaft of the grinding machine. One side of the roller carrier (1) is fixedly installed with a roller shaft (4). The other side of the roller carrier (1) is provided with a Morse taper. The diamond roller (2) is sleeved outside the roller shaft (4). A locking block (3) is installed at the end of the roller shaft (4). The locking block (3) is engaged with the diamond roller (2), and it is characterized in that, On one side of the roller carrier (1), a plurality of positioning blocks (5) are distributed around. On one side of the diamond roller (2), a clamping groove (12) corresponding to the positioning block (5) is provided, and a keyway two (11) is provided on the inner wall of the diamond roller (2); A sleeve block (8) is sleeved between the roller shaft (4) and the diamond roller (2), and the sleeve block (8) is used for connecting diamond rollers (2) of different specifications with the roller shaft (4); A keyway chute (6) is provided on the outside of the roller shaft (4), a spline one (7) is clamped inside the keyway chute (6), the outside of the spline one (7) is clamped with the sleeve block (8), a keyway one (10) corresponding to the spline one (7) is provided on the inner wall of the sleeve block (8), and a plurality of splines two (9) are distributed around the outside of the sleeve block (8), and the spline two (9) corresponds to the keyway two (11).

2. The connecting member for the diamond roller of a grinding machine according to claim 1, wherein Installation holes (13) are provided at one end of the roller shaft (4) and inside the locking block (3), a locking bolt (14) penetrates through the installation hole (13), and the end of the locking bolt (14) is connected to the roller shaft (4).

3. The connecting piece for the diamond roller of a grinding machine according to claim 1, characterized in that, The spline one (7) and the spline two (9) have the same size, there are at least two groups of the spline one (7) and the keyway one (10), and the spline one (7) and the keyway one (10) are symmetrically arranged with the center of the roller shaft (4) as the reference.

4. The connecting piece for the diamond roller of a grinding machine according to claim 1, characterized in that, There are at least four groups of the spline two (9) and the keyway two (11).

5. The connecting piece for a diamond roller of a grinding machine according to claim 1, wherein, The outer diameter of the sleeve block (8) matches the inner diameter of the diamond roller (2), and the inner diameter of the sleeve block (8) matches the outer diameter of the roller shaft (4).

6. The connecting member for a diamond roller of a grinding machine according to claim 1, characterized in that, The number of the positioning blocks (5) is the same as that of the clamping grooves (12), the positioning block (5) is L-shaped, and the bottom end of the positioning block (5) is beveled. By rotating the diamond roller (2), the positioning block (5) is screwed and clamped with the clamping groove (12).

Citation Information

Patent Citations

  • Combined diamond roller

    CN209972060U