Gantry module debugging system

Abstract

The utility model discloses a gantry module debugging system which is used for debugging gantry modules, the number of the gantry modules is two, the two gantry modules are both placed on a bottom plate, and the gantry module debugging system further comprises a calibration piece arranged between the two gantry modules; the sensor is arranged on the gantry module and can move along a straight line under the driving of a module motor; and the calibration mechanism is arranged at the end parts of the gantry modules and is used for pushing the two gantry modules to move to be parallel to the calibration piece in the debugging process. According to the utility model, a laser displacement sensor and non-contact measurement are utilized, so that the measurement precision is greatly improved compared with that of the traditional metering; the laser displacement sensor can measure and store tens of thousands of points, and can synchronously check whether the parallelism of the module has problems or not, which cannot be realized by traditional metering; and the device has the advantage of cost, realizes more precise adjustment under the condition of lower labor cost, and greatly reduces the cost of an enterprise.

Description

Technical Field

[0001] The utility model relates to the technical field of non-standard automation, in particular to a gantry module debugging system. Background Art

[0002] The original debugging method for the gantry module relied on manual adjustment. A measuring ruler was clamped, and then the watch was observed for digital changes and the deviation was calculated manually. After calculation, a hammer was used to slightly tap for adjustment. This method had very high requirements for the experience of workers, the debugging speed was relatively slow, and it was difficult to achieve precise adjustment. Content of the Utility Model

[0003] The main purpose of the utility model is to provide a gantry module debugging system, aiming to solve the existing technical problems.

[0004] To achieve the above purpose, the utility model provides a gantry module debugging system for debugging the gantry module. There are two gantry modules, both of which are placed on the bottom plate. The system further includes:

[0005] A calibration piece, which is arranged between the two gantry modules;

[0006] A sensor, which is arranged on the gantry module and can move linearly under the drive of the module motor; and

[0007] A calibration mechanism, which is arranged at the end of the gantry module and is used to push the two gantry modules to move parallel to the calibration piece during the debugging process.

[0008] Further, the sensor is a laser displacement sensor.

[0009] Further, the sensor is fixed on the movable platform of the gantry module through a magnetic attraction structure.

[0010] Further, there are four calibration mechanisms in total, which are respectively arranged at the lateral positions of the two ends of the gantry module.

[0011] Further, follow-up mechanisms are arranged at both ends of the gantry module. The follow-up mechanism includes a support plate, the support plate is movably connected to the bottom plate, and an electromagnetic suction component is arranged at the bottom of the support plate.

[0012] Further, a damping part is further included, and the damping part is connected to the end of the gantry module.

[0013] Further, the calibration mechanism is a worm reducer.

[0014] Further, the calibration piece is made of marble.

[0015] The beneficial effects of the utility model are as follows:

[0016] In the present utility model, a laser displacement sensor is utilized for non-contact measurement, and the measurement accuracy is greatly improved compared with traditional dial indicator measurement;

[0017] The system is equipped with a worm reducer. During debugging, one end of the reducer is fixed to the module, and the other end is fixed to the equipment base plate. The reducer can achieve control at the um level, and the precision is exponentially improved compared with traditional manual tapping;

[0018] The laser displacement sensor can measure and store tens of thousands of points, and can synchronously verify whether there is a problem with the parallelism of the module itself, which cannot be achieved by traditional dial indicator measurement;

[0019] Cost advantage: Precise adjustment is achieved with relatively low labor cost, greatly reducing the cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of the present utility model;

[0021] Figure 2 is the present utility model Figure 1 structural top view schematic diagram;

[0022] Figure 3 is an end elevation structural schematic diagram of a single-side gantry module of the present utility model.

[0023] Description of the reference numerals:

[0024] 1. Gantry module; 2. Base plate; 3. Calibration piece; 4. Sensor; 5. Calibration mechanism; 6. Support plate; 7. Electromagnetic suction assembly; 8. Damper. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Without conflict, the embodiments and features in the present application can be combined with each other. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figure 1 and 2 , the present utility model provides a gantry module debugging system for debugging the gantry module 1. There are two gantry modules 1, both of which are placed on the base plate 2, and further include,

[0027] A calibration piece 3 is arranged between the two gantry modules 1;

[0028] A sensor 4 is provided on the gantry module 1 and can move linearly under the drive of the module motor; and,

[0029] A calibration mechanism 5 is provided at the end of the gantry module 1 and is used to push the two gantry modules 1 to move parallel to the calibration piece 3 during the debugging process.

[0030] In this embodiment, the sensor 4 is fixed on the fixed platform of the gantry module 1, and then the motor of the gantry module 1 is controlled to move, and the distance data from the sensor 4 to the plane of the calibration piece 3 is synchronously collected. After the module moves from one end to the other end, the distance data collection is completed. According to the collected data, the deviation amount is obtained, and then the calibration mechanism 5 is controlled to push one end of the gantry module 1; then it is verified again until the parallelism of the gantry module 1 meets the requirements.

[0031] The utility model utilizes a laser displacement sensor for non-contact measurement, and the measurement accuracy is greatly improved compared with the traditional dial indicator; the system has a worm gear reducer. During debugging, one end of the reducer is fixed to the module, and the other end is fixed to the equipment bottom plate; the reducer can achieve control at the um level, and the precision is exponentially improved compared with the traditional hand tapping; the laser displacement sensor can measure and save tens of thousands of points, and can synchronously verify whether there is a problem with the parallelism of the module itself, which cannot be achieved by the traditional dial indicator; there is a cost advantage, and relatively precise adjustment is achieved with lower labor costs, greatly reducing the costs of the enterprise.

[0032] Specifically, the sensor 4 is a laser displacement sensor.

[0033] In one embodiment, the sensor 4 is fixed to the moving platform of the gantry module 1 through a magnetic attraction structure. With this setting in this embodiment, the installation is convenient and fast, and the installation and disassembly efficiency is higher than that of the traditional dial indicator.

[0034] In one embodiment, there are four calibration mechanisms 5 in total, which are respectively arranged at the lateral positions of the two ends of the gantry module 1. With this setting in this embodiment, the gantry module 1 can be pushed to move through the calibration mechanism 5 according to the measurement results, so that the parallelism of the gantry module 1 meets the requirements.

[0035] In one embodiment, please refer to Figure 3 , there are follower mechanisms at both ends of the gantry module 1. The follower mechanism includes a support plate 6. The support plate 6 is movably connected to the bottom plate 2, and an electromagnetic suction component 7 is provided at the bottom of the support plate 6. With this setting in this embodiment, when the gantry module 1 is adjusted through the calibration mechanism 5, the adsorption of the electromagnetic suction component 7 is released, so that the gantry module 1 is in an adjustable state as a whole. After the calibration is completed, the gantry module 1 is re-adsorbed and fixed through the electromagnetic suction component 7 to ensure the stability of the gantry module 1.

[0036] In one embodiment, please refer to Figure 3, further including a damping member 8, which is connected to the end of the gantry module 1. With such a setting in this embodiment, the accuracy and stability of the calibration mechanism 5 for calibrating the gantry module 1 can be further improved by the damping member 8, the overall calibration speed can be controlled, and the problem of excessive single calibration can be avoided.

[0037] Specifically, the damping member 8 can adopt a damping spring, with one end connected to the gantry module 1 and the other end connected to the bottom plate 2.

[0038] In one embodiment, the calibration mechanism 5 is a worm reducer. The reducer can achieve control at the um level, with an exponential improvement in precision compared to traditional hand tapping.

[0039] In one embodiment, the calibration part 3 is made of marble.

[0040] It should be noted that if there are directional indications such as up, down, left, right, front, back... in the embodiments of the present invention, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture as shown in the drawings. If the specific posture changes, the directional indications will also change accordingly.

[0041] In addition, if there are descriptions such as "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second" can explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or the solution where A and B are satisfied simultaneously. In addition, "a plurality" means two or more. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist.

[0042] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A gantry module debugging system for debugging the gantry module (1), wherein there are two gantry modules (1) both placed on the bottom plate (2), and it is characterized in that: Further included is a calibration piece (3), which is arranged between the two gantry modules (1); a sensor (4), which is arranged on the gantry module (1) and can move linearly under the drive of the module motor; and a calibration mechanism (5), which is arranged at the end of the gantry module (1) and is used to push the two gantry modules (1) to move parallel to the calibration piece (3) during the debugging process.

2. The gantry module debugging system according to claim 1, wherein: The sensor (4) is a laser displacement sensor.

3. The gantry module debugging system according to claim 1, wherein: The sensor (4) is fixed to the moving platform of the gantry module (1) through a magnetic attraction structure.

4. The gantry module debugging system according to claim 1, characterized in that: There are four calibration mechanisms (5) in total, which are respectively arranged at the lateral positions of the ends of the two gantry modules (1).

5. The gantry module debugging system according to claim 1, characterized in that: Follow-up mechanisms are arranged at both ends of the gantry module (1). The follow-up mechanism includes a support plate (6). The support plate (6) is movably connected to the bottom plate (2), and an electromagnetic suction assembly (7) is arranged at the bottom of the support plate (6).

6. The gantry module debugging system according to claim 1, characterized in that: Further included is a damping member (8), and the damping member (8) is connected to the end of the gantry module (1).

7. The gantry module debugging system according to claim 1, wherein: The calibration mechanism (5) is a worm reducer.

8. The gantry module debugging system according to claim 1, wherein: The calibration piece (3) is made of marble.

Images