Full-automatic agricultural product processing equipment

Abstract

The utility model belongs to the technical field of agricultural product processing equipment, and particularly relates to full-automatic agricultural product processing equipment. Comprising a rack, a cutting die, a push head device, a push head driving mechanism, an intermittent feeding mechanism, a driving motor and an electric control module. The cutting die, the push head device, the push head driving mechanism, the intermittent feeding mechanism and the driving motor are all arranged on the rack; the driving motor is used for providing driving force for the push head driving mechanism and the intermittent feeding mechanism at the same time. The push head device can be combined with the cutting die or withdrawn from the cutting die under the action of the push head driving mechanism; the intermittent feeding mechanism can convey materials to a machining station before mold closing and can also stop conveying the materials during mold releasing. The electric control module is used for providing a system control function. According to the full-automatic agricultural product processing equipment, through cooperation and cooperation of the cutting die, the pushing head device, the pushing head driving mechanism, the intermittent feeding mechanism, the driving motor and the electric control module, the food raw materials can be automatically and continuously subjected to strip cutting, block cutting or slicing processing, the product consistency is good, the production technology is simple, labor intensity can be reduced, and the production efficiency is improved. The production efficiency and the product quality are improved.

Description

Technical Field

[0001] This application belongs to the technical field of agricultural product processing equipment, and particularly relates to a fully automatic agricultural product processing equipment. Background Art

[0002] In the prior art, rotating blades or opposing rollers are usually used to cut food or raw materials into strips. When it is necessary to process food or raw materials into strip-shaped objects with a fixed shape, for example, when processing wax gourd raw materials into several small regular quadrangular prisms in strip shape, using slicing tools requires multiple processes to repeatedly cut the raw materials to form, and both the efficiency and the finished product quality need to be improved. When using opposing rollers to process raw materials, it is easy to cause deformation (such as bending) or deterioration (such as losing moisture) of the raw materials due to extrusion. Summary of the Utility Model

[0003] In view of this, this application provides a fully automatic agricultural product processing equipment to solve all or part of the technical problems described in the background art part of this application.

[0004] The solution provided by this application to solve its technical problems is as follows:

[0005] A fully automatic agricultural product processing equipment includes a frame, a knife die, a push head device, a push head driving mechanism, an intermittent feeding mechanism, a driving motor, and an electronic control module; the knife die, the push head device, the push head driving mechanism, the intermittent feeding mechanism, and the driving motor are all arranged on the frame; the driving motor is used to provide driving force for the push head driving mechanism and the intermittent feeding mechanism simultaneously; the push head device can be closed with the knife die under the action of the push head driving mechanism, and can also be withdrawn from the knife die under the action of the push head driving mechanism; the intermittent feeding mechanism can convey the materials to be processed to the processing station before the push head device is closed with the knife die, and can also stop feeding when the push head device is withdrawn from the knife die; the electronic control module is used to provide system control functions.

[0006] Preferably, the knife die includes a knife die frame and a knife net, and several knife die holes are arranged in the knife net.

[0007] Further preferably, the knife die frame includes a first knife die frame and a second knife die frame; the knife net includes a first knife net and a second knife net; the first knife net is arranged on the first knife die frame, and the second knife net is arranged on the second knife die frame; the first knife net extends along the X-axis direction, and the second knife net extends along the Y-axis direction.

[0008] Further preferably, the knife die frame further includes a third knife die frame; the knife net further includes a third knife net and a fourth knife net; the third knife net is arranged on the third knife die frame, and the fourth knife net is arranged between the third knife net and the second knife net; the third knife net extends along the Y-axis direction, and the fourth knife net extends along the X-axis direction.

[0009] Further preferably, both the first cutter grid and the second cutter grid include a plurality of blades, and each blade includes a cutting edge and a back; a blade clamping position is provided on the cutting edge and / or the back.

[0010] Preferably, the pusher device includes a pusher seat, a pusher support plate, and a plurality of pusher rows; the pusher support plate is fixedly arranged on the pusher seat, and the pusher rows are fixedly arranged on the pusher support plate; a plurality of pushers are arranged on the pusher rows.

[0011] Further preferably, at least two pushers are arranged on the pusher row, and a clearance groove for the blade within the row is arranged between two adjacent pushers; the pusher device includes at least two pusher rows which are arranged in parallel, and a clearance groove for the blade between the rows is arranged between two adjacent pusher rows.

[0012] Further preferably, the pusher support plate includes a first edge support plate, a middle support plate, and a second edge support plate; the first edge support plate and the second edge support plate are respectively located on both sides of the middle support plate.

[0013] Preferably, the pusher driving mechanism includes a push rod, a pusher frame, a first driving link, a second driving link, and a third driving link; the first driving link is fixedly connected to a side of the pusher frame different from the push rod, the second driving link is hinged to the first driving link, the third driving link is hinged to the second driving link, and the driving motor is drivingly connected to the third driving link. The pusher device is fixedly arranged on the push rod.

[0014] Further preferably, the pusher driving mechanism further includes a guiding device, and the guiding device includes a fixing plate and a guide rail pair; the fixing plate is fixed on the frame, and the pusher frame is connected to the fixing plate through the guide rail pair; the guide rail pair includes a guide rail and a slider; the guide rail is fixedly arranged on the fixing plate, and the slider is snap-fitted and connected to the guide rail and can slide back and forth along the guide rail; the pusher frame is fixedly connected to the slider.

[0015] Further preferably, the guide rail includes a guide rail recess and a guide rail protrusion, and the guide rail protrusion is located outside the guide rail recess; the slider includes a slider protrusion and a slider recess, and the slider protrusion is located outside the slider recess; the guide rail protrusion is embedded in the slider recess, and the slider protrusion is embedded in the guide rail recess.

[0016] Preferably, the intermittent feeding mechanism includes an intermittent driving device, a transmission device, and a material conveying device; the intermittent driving device is drivingly connected to the transmission device through a gear, and the transmission device is drivingly connected to the material conveying device through a gear.

[0017] Further preferably, the intermittent driving device includes a driving shaft, a driving rod, an intermittent turntable, a turntable bevel gear, and a fourth driving link; one end of the driving rod is fixedly connected to the driving shaft, and the turntable bevel gear is fixed to the intermittent turntable; the driving rod includes a connecting rod and a driving head, the driving head is fixed at one end of the connecting rod and the extending direction is perpendicular to the connecting rod; a plurality of driving rod grooves are arranged on the intermittent turntable, and the plurality of driving rod grooves are evenly arranged along the outer circumference of the intermittent turntable; the fourth driving link is hinged to the second driving link, the driving shaft is hinged to the fourth driving link, and the fourth driving link and the third driving link are respectively located on both sides of the second driving link.

[0018] Further preferably, the intermittent driving device further includes an intermittent mating disk, and the intermittent mating disk is fixedly arranged on the driving shaft; a plurality of intermittent mating positions are arranged on the intermittent turntable, and the intermittent mating positions and the driving rod grooves are arranged at intervals; the shape and size of the intermittent mating disk are mutually matched with the intermittent mating positions.

[0019] Further preferably, a driving avoidance position is arranged on the intermittent mating disk.

[0020] Further preferably, the transmission device includes a primary transmission device and a secondary transmission device; the primary transmission device includes a primary transmission shaft, a primary front gear, and a primary rear gear; the primary front gear and the primary rear gear are respectively fixedly arranged at both ends of the primary transmission shaft, the primary front gear meshes with the turntable bevel gear, and the primary rear gear is used to connect the secondary transmission device; the secondary transmission device includes a secondary transmission shaft, a secondary front gear, and a secondary rear gear; the secondary front gear and the secondary rear gear are respectively fixedly arranged at both ends of the secondary transmission shaft, the secondary front gear meshes with the primary rear gear, and the secondary rear gear is used to connect the material conveying device; the primary front gear, the primary rear gear, the secondary front gear, and the secondary rear gear are all bevel gears; the extending directions of the primary transmission shaft and the secondary transmission shaft are perpendicular to each other.

[0021] Further preferably, the material conveying device includes a first feeder; the first feeder includes a first feeding gear, a first driving roller, a first conveyor belt, and a first mating roller; both ends of the first conveyor belt are respectively mounted on the first driving roller and the first mating roller, and the first feeding gear is fixedly connected to the first driving roller; the first feeding gear meshes with the secondary rear gear, and the first feeding gear is a bevel gear.

[0022] Further preferably, the secondary transmission device further includes a secondary intermediate gear, which is fixedly arranged on the secondary transmission shaft and located between the secondary front gear and the secondary rear gear; the material conveying device further includes a second feeder; the second feeder includes a second feeding gear, a second driving roller, a second conveyor belt, and a second cooperating roller; both ends of the second conveyor belt are respectively mounted on the second driving roller and the second cooperating roller, and the second feeding gear is fixedly connected to the second driving roller; the second feeding gear meshes with the secondary intermediate gear, and both the secondary intermediate gear and the second feeding gear are bevel gears.

[0023] The processing technology corresponding to the aforementioned fully automatic agricultural product processing equipment is as follows:

[0024] The feeding and clamping step: The driving motor drives the intermittent feeding mechanism to convey the material to the processing station; meanwhile, the driving motor drives the push head driving mechanism to drive the push head device to move towards the cutting die, and the push head device clamps with the cutting die.

[0025] The intermittent die opening step: The driving motor drives the push head driving mechanism to drive the push head device to withdraw from the cutting die, and at this time, the intermittent feeding mechanism stops feeding.

[0026] Beneficial technical effects:

[0027] The fully automatic agricultural product processing equipment provided by the present application can automatically and continuously perform strip cutting, block cutting or slicing processing of food raw materials through the cooperation of the cutting die, the push head device, the push head driving mechanism, the intermittent feeding mechanism, the driving motor, and the electronic control module. Moreover, the product has good consistency, the production process is simple, which helps to reduce the labor intensity, improve the production efficiency, and improve the product quality.

[0028] The technical solutions and technical effects of the present application will be introduced in detail below in conjunction with the specification drawings and specific embodiments. Description of the Drawings

[0029] Figure 1 : First perspective structural schematic diagram of the fully automatic agricultural product processing equipment;

[0030] Figure 2 : Second perspective structural schematic diagram of the fully automatic agricultural product processing equipment;

[0031] Figure 3 : Front view of the cutting die;

[0032] Figure 4 : Exploded view of the cutting die structure;

[0033] Figure 5 : Enlarged view of the blade structure;

[0034] Figure 6 : Structural schematic diagram of the push head device;

[0035] Figure 7 : Structural decomposition diagram of the pusher device;

[0036] Figure 8 : Enlarged view of the pusher row structure;

[0037] Figure 9 : Front view of the pusher drive mechanism;

[0038] Figure 10 : Right view of the pusher drive mechanism;

[0039] Figure 11 : Top view of the pusher drive mechanism;

[0040] Figure 12 : Structural schematic diagram of the intermittent feeding mechanism from the first perspective;

[0041] Figure 13 : Structural schematic diagram of the intermittent feeding mechanism from the second perspective;

[0042] Figure 14 : Structural schematic diagram of the intermittent drive device;

[0043] Figure 15 : Schematic diagram of the production process of the fully automatic agricultural product processing equipment.

[0044] Icon description:

[0045] 10 - Frame, 20 - Die mold, 30 - Pusher device, 40 - Pusher drive mechanism, 50 - Intermittent feeding mechanism, 60 - Drive motor;

[0046] 210 - Die mold holder, 220 - Knife net, 230 - Die mold hole, 240 - Blade;

[0047] 2110 - First die mold holder, 2120 - Second die mold holder, 2130 - Third die mold holder;

[0048] 2210 - First knife net, 2220 - Second knife net, 2230 - Third knife net, 2240 - Fourth knife net;

[0049] 2410 - Blade edge, 2420 - Blade back, 2430 - Blade clamping position;

[0050] 310 - Pusher seat, 320 - Pusher support plate, 330 - Pusher row, 340 - Blade clearance groove between rows;

[0051] 3310 - Pusher, 3320 - Blade clearance groove within the row;

[0052] 420 - Push rod, 430 - Pusher frame, 440 - First drive link, 450 - Second drive link, 460 - Third drive link, 480 - Guide device;

[0053] 4810 - Fixed plate, 4820 - Guide rail pair, 4830 - Guide rail, 4840 - Slide block;

[0054] 4831 - Guide rail recess, 4832 - Guide rail protrusion;

[0055] 4841 - Slide block protrusion, 4842 - Slide block recess;

[0056] 510 - Intermittent drive device, 520 - Transmission device, 530 - Material conveying device;

[0057] 5110 - Drive shaft, 5120 - Drive rod, 5130 - Intermittent turntable, 5140 - Turntable bevel gear, 5150 - Fourth drive link, 5160 - Intermittent mating disc;

[0058] 5121 - Link, 5122 - Drive head;

[0059] 5131 - Drive rod slot, 5132 - Intermittent mating position;

[0060] 5161 - Drive clearance position;

[0061] 5210 - First - stage transmission device, 5220 - Second - stage transmission device;

[0062] 5211 - First - stage drive shaft, 5212 - First - stage front gear, 5213 - First - stage rear gear;

[0063] 5221 - Second - stage drive shaft, 5222 - Second - stage front gear, 5223 - Second - stage rear gear, 5224 - Second - stage intermediate gear;

[0064] 5310 - First feeder, 5320 - Second feeder;

[0065] 5311 - First feeding gear, 5312 - First driving roller, 5313 - First conveyor belt, 5314 - First mating roller;

[0066] 5321 - Material partition. Detailed implementation method

[0067] Please refer to Figures 1 - 15, the fully automatic agricultural product processing equipment provided by this application includes a frame 10, a die 20, a pusher device 30, a pusher driving mechanism 40, an intermittent feeding mechanism 50, a driving motor 60, and an electric control module. The die 20, the pusher device 30, the pusher driving mechanism 40, the intermittent feeding mechanism 50, and the driving motor 60 are all arranged on the frame 10; the driving motor 60 is used to provide driving force for the pusher driving mechanism 40 and the intermittent feeding mechanism 50 simultaneously; the pusher device 30 can be closed with the die 20 under the action of the pusher driving mechanism 40, and can also be withdrawn from the die 20 under the action of the pusher driving mechanism 40; the intermittent feeding mechanism 50 can convey the materials to be processed to the processing station before the pusher device 30 is closed with the die 20, and can also stop feeding when the pusher device 30 is withdrawn from the die 20.

[0068] This application uses the die 20 in cooperation with the pusher device 30 to cut, slice or dice agricultural products. For the convenience of description, the action of inserting the pusher 3310 on the pusher device 30 into the die hole 230 on the die 20 is called closing the mold, and the action of withdrawing the pusher 3310 from the die hole 230 is called withdrawing the mold. Thus, a processing cycle includes a closing mold action and a withdrawing mold action. Automatic feeding by the intermittent feeding mechanism 50 is required during the closing mold action, and feeding needs to be stopped during the withdrawing mold action.

[0069] Please refer to Figures 3 to 5 , the die 20 includes a die frame 210 and several layers of knife nets 220 fixedly arranged on the die frame 210. The knife nets 220 include at least one longitudinal knife net layer and one transverse knife net layer to cooperate with each other to form the die hole 230. That is: the die frame 210 includes at least a first die frame 2110 and a second die frame 2120; the knife nets 220 include a first knife net 2210 and a second knife net 2220. The first knife net 2210 is arranged on the first die frame 2110, the second knife net 2220 is arranged on the second die frame 2120, and the first knife net 2210 extends along the X-axis direction, and the second knife net 2220 extends along the Y-axis direction.

[0070] Both the first knife net 2210 and the second knife net 2220 include several blades 240. The blades 240 are provided with cutting edges 2410 and knife backs 2420, and several blade clamping positions 2430 are arranged on the cutting edges 2410 and / or the knife backs 2420. When the first knife net 2210 and the second knife net 2220 are spaced and cooperated with each other, they are connected together through the blade clamping positions 2430, which can reduce the volume of the die 20 and increase the structural stability of the die 20.

[0071] The first die holder 2110 and the second die holder 2120 are fastened together as one body, and a number of die holes 230 are formed by the spaced cooperation of the first cutting mesh 2210 and the second cutting mesh 2220 in the middle. Pushing the raw material to be processed through the die holes 230 on the cutting mesh 220, the raw material can be cut into strip-shaped objects that are consistent with the shape and size of the die holes 230 by the cutting edges 2410 around the die holes 230.

[0072] Among them, the cooperation between the push head 3310 on the push head device 30 and the die hole 230 on the die 20 is an insertion fit. During processing, each push head 3310 is inserted into the corresponding die hole 230, so that the material can be processed into multiple strip-shaped objects at one time, and the structure and size of the strip-shaped object products can be guaranteed.

[0073] Depending on the different food raw materials to be processed, the number of die holders 210 and the number of layers of the cutting mesh 220 can be flexibly configured. In a variant embodiment of the present application, the die holder 210 further includes a third die holder 2130; the cutting mesh 220 further includes a third cutting mesh 2230 and a fourth cutting mesh 2240. The third cutting mesh 2230 is arranged on the third die holder 2130, and the fourth cutting mesh 2240 is arranged between the third cutting mesh 2230 and the second cutting mesh 2220. The third die holder 2130 is fastened together with the first die holder 2110 and the second die holder 2120 as one body.

[0074] The first cutting mesh 2210 extends along the X-axis direction, the second cutting mesh 2220 extends along the Y-axis direction, the third cutting mesh 2230 extends along the Y-axis direction, and the fourth cutting mesh 2240 extends along the X-axis direction. Each layer of the cutting mesh is mutually engaged and connected with the adjacent cutting mesh through the blade engaging position 2430, and is fastened together with the first die holder 2110, the second die holder 2120, and the third die holder 2130 as one body. Die holes 230 for the forming and processing of food raw materials are formed in the middle.

[0075] Different from the die holes composed of two layers of cutting meshes mentioned above, the processing depth of the die holes composed of four layers of cutting meshes is greater than that of the die holes composed of two layers of cutting meshes. During the combined die processing, a progressive cutting process can be formed, so as to disperse the cutting force, improve the product quality, extend the service life of the die and the blade, and optimize the food processing technology.

[0076] Please refer to Figures 6 to 8The pusher device 30 includes a pusher seat 310, a pusher support plate 320 and a plurality of pusher rows 330; the pusher support plate 320 is fixedly arranged on the pusher seat 310, and the pusher row 330 is fixedly arranged on the pusher support plate 320; a plurality of pushers 3310 are arranged on the pusher row 330. At least two pushers 3310 are arranged on each pusher row 330, and an inner-row blade avoidance groove 3320 is arranged between two adjacent pusher rows 3310; the pusher device 30 includes at least two pusher rows 330, at least two pusher rows 330 are arranged in parallel, and an inter-row blade avoidance groove 340 is arranged between two adjacent pusher rows 330.

[0077] The inner-row blade avoidance grooves 3320 and the inter-row blade avoidance grooves 340 are interconnected to form an intermittent matching structure that matches the structure of the cutting die 20. Each pusher head 3310 is formed with blade avoidance grooves around it. When the mold is closed, the pusher head 3310 is inserted into and passes through the cutting die hole 230 on the cutting die 20, and the blades around the cutting die hole 230 fit into the blade avoidance grooves around the pusher head 3310. Thus, a large piece of material is placed between the cutting die 20 and the pusher head device 30. Under the action of the pusher head driving mechanism 40, the pusher head device 30 applies a thrust to push the material through the cutting die 20, and the material cutting process can be completed at one time.

[0078] The number of pusher head support plates 320 can be flexibly configured according to actual needs. In this embodiment, the pusher head support plates 320 include a first edge support plate, a middle support plate, and a second edge support plate. The first edge support plate and the second edge support plate are respectively located on both sides of the middle support plate.

[0079] See also Figures 9 to 11 The push head driving mechanism 40 includes a push rod 420, a push head frame 430, a first driving link 440, a second driving link 450, and a third driving link 460; the first driving link 440 is fixedly connected to the side of the push head frame 430 that is different from the push rod 420, the second driving link 450 is hinged to the first driving link 440, the third driving link 460 is hinged to the second driving link 450, the driving motor 60 is transmission-connected to the third driving link 460, and the push head device 30 is fixedly connected to the push rod 420.

[0080] When the driving motor 60 rotates, it can drive the push head frame 430 to perform reciprocating linear motion through the first driving connecting rod 440, the second driving connecting rod 450, and the third driving connecting rod 460 to realize the pushing out and returning of the push head device 30 (corresponding to the mold closing and ejecting actions).

[0081] The connection manner among the first driving link 440, the second driving link 450, and the third driving link 460 described above can also be described as that both ends of the second driving link 450 are respectively hinged to one end of the first driving link 440 and the third driving link 460. The hinged manner between the second driving link 450 and the first driving link 440 and the third driving link 460 can be: shaft holes are respectively arranged at the mating parts that are hinged to each other, and then a rotatable hinge connection is established through the cooperation of a shaft member such as a screw and a locking member such as a nut.

[0082] The push head driving mechanism 40 further includes a guiding device 480. The guiding device 480 includes a fixing plate 4810 and a guide rail pair 4820. The push head frame 430 is connected to the fixing plate 4810 through the guide rail pair 4820. The guide rail pair 4820 includes a guide rail 4830 and a slider 4840. The guide rail 4830 is fixedly arranged on the fixing plate 4810. The slider 4840 is snap-fitted to the guide rail 4830 and can slide back and forth along the guide rail 4830. The push head frame 430 is fixedly connected to the slider 4840.

[0083] When the push head frame 430 makes a linear motion of pushing out or retracting under the drive of the drive motor 60, the slider 4840 can realize the guiding function and increase the smoothness of the linear motion of the push head frame 430.

[0084] To ensure the stability degree of the push head frame 430 and the push head device 30 when pushing out or retracting, the numbers of the guide rail 4830 and the slider 4840 can be flexibly configured according to the actual application environment. In this embodiment, there are two guide rails 4830 and four sliders 4840. Two sliders 4840, one in front and one behind, are arranged on each guide rail 4830. The four sliders 4840 are all fixedly connected to the push head frame 430.

[0085] The snap-fitted connection between the guide rail 4830 and the slider 4840 is: the guide rail 4830 includes a guide rail recess 4831 and a guide rail protrusion 4832. The guide rail protrusion 4832 is located outside the guide rail recess 4831. The slider 4840 includes a slider protrusion 4841 and a slider recess 4842. The slider protrusion 4841 is located outside the slider recess 4842. The guide rail protrusion 4832 is embedded in the slider recess 4842, and the slider protrusion 4841 is embedded in the guide rail recess 4831.

[0086] Adopting this snap-fitted connection to realize the slidable connection between the guide rail 4830 and the slider 4840 can simultaneously lift the push head frame 430 and prevent the push head frame 430 and the push head device 30 from generating displacement in the direction perpendicular to the axis of the guide rail 4830, thereby being beneficial to improving the machining accuracy.

[0087] Please refer to Figures 12 to 14, the intermittent feeding mechanism 50 includes an intermittent driving device 510, a transmission device 520, and a material conveying device 530; the intermittent driving device 510 is connected to the transmission device 520 through gear transmission, and the transmission device 520 is connected to the material conveying device 530 through gear transmission. The material conveying device 530 can convey materials to the processing station before the die 20 and the pusher device 30 are closed, and can also temporarily stop feeding when the pusher device 30 retracts from the die 20.

[0088] The intermittent driving device 510 includes a driving shaft 5110, a driving rod 5120, an intermittent turntable 5130, a turntable bevel gear 5140, a fourth driving link 5150, and an intermittent mating disk 5160.

[0089] One end of the driving rod 5120 is fixedly connected to the driving shaft 5110, and the turntable bevel gear 5140 is fixed to the intermittent turntable 5130; the driving rod 5120 includes a connecting rod 5121 and a driving head 5122, and the driving head 5122 is fixed at one end of the connecting rod 5121 and the extending direction is perpendicular to the connecting rod 5121.

[0090] A plurality of driving rod grooves 5131 and a plurality of intermittent mating positions 5132 are provided on the intermittent turntable 5130, and the driving rod grooves 5131 and the intermittent mating positions 5132 are evenly spaced along the outer circumference of the intermittent turntable 5130. The driving rod grooves 5131 are used to cooperate with the driving head 5122 to drive the intermittent turntable 5130.

[0091] The fourth driving link 5150 is hinged to the second driving link 450, the driving shaft 5110 is connected to the fourth driving link 5150, and the fourth driving link 5150 and the third driving link 460 are respectively located on both sides of the second driving link 450.

[0092] The intermittent mating disk 5160 is fixedly arranged on the driving shaft 5110 and can rotate together with the driving shaft 5110. A driving avoidance position 5161 is provided on the intermittent mating disk 5160. The shape and size of the intermittent mating disk 5160 are mutually consistent with the intermittent mating position 5132. Specifically: the intermittent mating position 5132 is a concave arc structure, the intermittent mating disk 5160 is a disk body structure, and the radian and shape of the mutually cooperating parts are mutually consistent. When the driving head 5122 enters the driving rod groove 5131, a driving force is formed on the intermittent turntable 5130 by the driving head 5122. The driving avoidance position 5161 is used to avoid the rotation path of the intermittent turntable 5130.

[0093] The transmission device 520 includes a primary transmission device 5210 and a secondary transmission device 5220.

[0094] The first-stage transmission device 5210 includes a first-stage transmission shaft 5211, a first-stage front gear 5212, and a first-stage rear gear 5213; the first-stage front gear 5212 and the first-stage rear gear 5213 are respectively fixedly arranged at both ends of the first-stage transmission shaft 5211, the first-stage front gear 5212 meshes with the turntable bevel gear 5140, and the first-stage rear gear 5213 is used to connect the second-stage transmission device 5220.

[0095] The second-stage transmission device 5220 includes a second-stage transmission shaft 5221, a second-stage front gear 5222, and a second-stage rear gear 5223; the second-stage front gear 5222 and the second-stage rear gear 5223 are respectively fixedly arranged at both ends of the second-stage transmission shaft 5221; the second-stage front gear 5222 meshes with the first-stage rear gear 5213, and the second-stage rear gear 5223 is used to connect the material conveying device 530; the first-stage front gear 5212, the first-stage rear gear 5213, the second-stage front gear 5222, and the second-stage rear gear 5223 are all bevel gears; the extending directions of the first-stage transmission shaft 5211 and the second-stage transmission shaft 5221 are perpendicular to each other.

[0096] The material conveying device 530 includes a first feeder 5310; the first feeder 5310 includes a first feeding gear 5311, a first driving roller 5312, a first conveyor belt 5313, and a first mating roller 5314; both ends of the first conveyor belt 5313 are respectively mounted on the first driving roller 5312 and the first mating roller 5314, and the first feeding gear 5311 is fixedly connected to the first driving roller 5312; the first feeding gear 5311 meshes with the second-stage rear gear 5223, and the first feeding gear 5311 is a bevel gear.

[0097] The driving shaft 5110, the first-stage transmission shaft 5211, and the second-stage transmission shaft 5221 are all fixed on the frame 10 through bearings and bearing seats, and the first driving roller 5312 and the first mating roller 5314 are both fixed on the frame 10 by bearings, bearing seats, and support frames.

[0098] In a variant embodiment of the present application, the second-stage transmission device 5220 further includes a second-stage intermediate gear 5224, and the second-stage intermediate gear 5224 is fixedly arranged on the second-stage transmission shaft 5221 and is located between the second-stage front gear 5222 and the second-stage rear gear 5223; the second-stage intermediate gear 5224 is a bevel gear. Adding the second-stage intermediate gear 5224 to the second-stage transmission device 5220 can drive another feeder to form a two-station operation, which is beneficial to improving production efficiency.

[0099] Adapted to the secondary intermediate gear 52240, the material conveying device 530 further includes a second feeder 5320; the second feeder 5320 includes a second feeding gear, a second driving roller, a second conveyor belt, and a second cooperating roller; both ends of the second conveyor belt are respectively mounted on the second driving roller and the second cooperating roller, and the second feeding gear is fixedly connected to the second driving roller; the second feeding gear meshes with the secondary intermediate gear 5224, and the second feeding gear is a bevel gear.

[0100] The composition, structure, connection of the second feeder 5320 are the same as those of the first feeder 5310, and will not be elaborated here.

[0101] In a variant embodiment of the present application, in order to prevent the material from sliding on the conveyor belt, a plurality of material partitions are further provided on the first feeder 5310 and / or the second feeder 5320. Taking the second feeder 5320 as an example, a plurality of material partitions 5321 are arranged in parallel and the extending direction is perpendicular to the second conveyor belt, defining a plurality of material grids on the second feeder 5320. Through the cooperation of the intermittent driving device 510 and the transmission device 520, the material in one material grid is fed onto the working station each time, which can improve the efficiency and accuracy of food processing.

[0102] The electric control module can be various electric control components, assemblies or modules in the prior art such as an industrial control microcomputer, a chip, a PLC controller, etc. The control port of the driving motor 60 is electrically connected to the electric control module.

[0103] Principle and effect description:

[0104] Feeding and clamping step: The driving motor 60 drives the intermittent feeding mechanism 50, driving the first feeder 5310 or the second feeder 5320 to rotate, and conveying the material to the processing station, that is, between the cutting die 20 and the pusher device 30; at the same time, the driving motor 60 drives the pusher driving mechanism 40, driving the pusher device 30 to move towards the cutting die 20, and the pusher 3310 pushes the material to be processed towards the cutting die 20, and the pusher 3310 pushes the material through the die hole 230, and the material is cut and formed;

[0105] Intermittent die withdrawal step: The driving motor 60 drives the pusher driving mechanism 40, driving the pusher device 30 to withdraw from the cutting die 20, and the pusher 3310 withdraws from the die hole 230. At this time, the driving intermittent feeding mechanism 50 stops feeding;

[0106] Repeating the feeding and clamping step and the intermittent die withdrawal step can perform the automated and continuous production and processing of food raw materials.

[0107] According to actual processing requirements, the structures, shapes, and sizes of the die holes and push heads can be flexibly configured. For example, when slicing raw materials, the die holes and push heads can be set as sheet-shaped die holes and sheet-shaped push heads; when cutting into strips, the die holes and push heads can be configured as block-shaped die holes and block-shaped push heads; when cutting into strips, the die holes and push heads can be configured as strip-shaped die holes and strip-shaped push heads.

[0108] As can be seen from the above description, the full-automatic agricultural product processing equipment provided by this application can automatically and continuously process food raw materials into strips, cubes, or slices through the cooperation of the die, push head device, push head drive mechanism, intermittent feeding mechanism, drive motor, and electronic control module. Moreover, the product has good consistency and a simple production process, which helps to reduce labor intensity, improve production efficiency, and improve product quality.

[0109] The technical solutions and technical effects of this application have been elaborated in detail in combination with the specification drawings and specific embodiments. It should be noted that those skilled in the art can also develop other embodiments based on this; any simple deformation and equivalent replacement that do not depart from the innovative concept of this application are covered by this application and belong to the protection scope of this patent.

Claims

1. A full-automatic agricultural product processing device, characterized in that: It includes a frame (10), a knife die (20), a push head device (30), a push head driving mechanism (40), an intermittent feeding mechanism (50), a driving motor (60), and an electric control module; The knife die (20), the push head device (30), the push head driving mechanism (40), the intermittent feeding mechanism (50), and the driving motor (60) are all arranged on the frame (10); The driving motor (60) is used to provide driving force for both the push head driving mechanism (40) and the intermittent feeding mechanism (50) simultaneously; The push head device (30) can be closed with the knife die (20) under the action of the push head driving mechanism (40), and can also be withdrawn from the knife die (20) under the action of the push head driving mechanism (40); The intermittent feeding mechanism (50) can convey the materials to be processed to the processing station before the push head device (30) is closed with the knife die (20), and can also stop feeding when the push head device (30) is withdrawn.

2. The full-automatic agricultural product processing device according to claim 1, characterized in that: The knife die (20) includes a knife die frame (210) and a knife net (220), and a plurality of knife die holes (230) are arranged in the knife net (220).

3. The full-automatic agricultural product processing device according to claim 2, characterized in that: The knife die frame (210) includes a first knife die frame (2110) and a second knife die frame (2120); the knife net (220) includes a first knife net (2210) and a second knife net (2220); The first knife net (2210) is arranged on the first knife die frame (2110), and the second knife net (2220) is arranged on the second knife die frame (2120); The first knife net (2210) extends along the X-axis direction, and the second knife net (2220) extends along the Y-axis direction; Both the first knife net (2210) and the second knife net (2220) include a plurality of blades (240), and the blade (240) includes a blade edge (2410) and a blade back (2420); a blade clamping position (2430) is arranged on the blade edge (2410) and / or the blade back (2420).

4. The full-automatic agricultural product processing device according to claim 1, characterized in that: The push head device (30) includes a push head seat (310), a push head support plate (320), and a plurality of push head rows (330); The push head support plate (320) is fixedly arranged on the push head seat (310), and the push head row (330) is fixedly arranged on the push head support plate (320); A plurality of push heads (3310) are arranged on the push head row (330).

5. The full-automatic agricultural product processing device according to claim 4, characterized in that: At least two push heads (3310) are arranged on the push head row (330), and an in-row blade clearance groove (3320) is arranged between two adjacent push heads (3310); The pusher device (30) includes at least two pusher rows (330), and at least two of the pusher rows (330) are arranged in parallel. A clearance groove (340) for the blade between rows is provided between two adjacent pusher rows (330).

6. The full-automatic agricultural product processing equipment according to claim 1, wherein: The pusher driving mechanism (40) includes a push rod (420), a pusher frame (430), a first driving link (440), a second driving link (450), and a third driving link (460); The push rod (420) is arranged on the pusher frame (430). The first driving link (440) is fixedly connected to a side of the pusher frame (430) different from the push rod (420). The second driving link (450) is hinged to the first driving link (440), the third driving link (460) is hinged to the second driving link (450), and the driving motor (60) is drivingly connected to the third driving link (460).

7. The full-automatic agricultural product processing equipment according to claim 6, wherein: The pusher driving mechanism (40) further includes a guiding device (480), and the guiding device (480) includes a fixing plate (4810) and a guide rail pair (4820); The pusher frame (430) is connected to the fixing plate (4810) through the guide rail pair (4820); The guide rail pair (4820) includes a guide rail (4830) and a slider (4840); The guide rail (4830) is fixedly arranged on the fixing plate (4810), and the slider (4840) is snap-fitted to the guide rail (4830) and can slide back and forth along the guide rail (4830); The pusher frame (430) is fixedly connected to the slider (4840).

8. The full-automatic agricultural product processing equipment according to claim 6, wherein: The intermittent feeding mechanism (50) includes an intermittent driving device (510), a transmission device (520), and a material conveying device (530); The intermittent driving device (510) is drivingly connected to the transmission device (520) through gears, and the transmission device (520) is drivingly connected to the material conveying device (530) through gears.

9. The full-automatic agricultural product processing equipment according to claim 8, wherein: The intermittent driving device (510) includes a driving shaft (5110), a driving rod (5120), an intermittent turntable (5130), a turntable bevel gear (5140), and a fourth driving link (5150); One end of the driving rod (5120) is fixedly connected to the driving shaft (5110), and the turntable bevel gear (5140) is fixed to the intermittent turntable (5130); The driving rod (5120) includes a connecting rod (5121) and a driving head (5122). The driving head (5122) is fixed at one end of the connecting rod (5121) and the extending direction is perpendicular to the connecting rod (5121); A number of drive rod grooves (5131) are provided on the intermittent turntable (5130), and the number of drive rod grooves (5131) are evenly arranged along the outer periphery of the intermittent turntable (5130); The fourth drive link (5150) is hinged to the second drive link (450), the drive shaft (5110) is connected to the fourth drive link (5150), and the fourth drive link (5150) and the third drive link (460) are respectively located on both sides of the second drive link (450).

10. The fully automatic agricultural product processing equipment according to claim 9, characterized in that: The transmission device (520) includes a primary transmission device (5210) and a secondary transmission device (5220); The primary transmission device (5210) includes a primary transmission shaft (5211), a primary front gear (5212), and a primary rear gear (5213); The primary front gear (5212) and the primary rear gear (5213) are respectively fixedly arranged at both ends of the primary transmission shaft (5211), the primary front gear (5212) meshes with the turntable bevel gear (5140), and the primary rear gear (5213) is used to connect the secondary transmission device (5220); The secondary transmission device (5220) includes a secondary transmission shaft (5221), a secondary front gear (5222), and a secondary rear gear (5223); The secondary front gear (5222) and the secondary rear gear (5223) are respectively fixedly arranged at both ends of the secondary transmission shaft (5221), the secondary front gear (5222) meshes with the primary rear gear (5213), and the secondary rear gear (5223) is used to connect the material conveying device (530); The primary front gear (5212), the primary rear gear (5213), the secondary front gear (5222), and the secondary rear gear (5223) are all bevel gears; The extending directions of the primary transmission shaft (5211) and the secondary transmission shaft (5221) are perpendicular to each other; The material conveying device (530) includes a first feeder (5310); The first feeder (5310) includes a first feeding gear (5311), a first driving roller (5312), a first conveyor belt (5313), and a first mating roller (5314); Both ends of the first conveyor belt (5313) are respectively mounted on the first driving roller (5312) and the first mating roller (5314), and the first feeding gear (5311) is fixedly connected to the first driving roller (5312); The first feeding gear (5311) meshes with the secondary rear gear (5223), and the first feeding gear (5311) is a bevel gear.

Images