Vermiculite insulation board processing production device

By designing a vermiculite insulation board processing and production device that clamps the moving components and cutting components, the gap and dust problems caused by traditional cutting methods are solved, precise positioning and safe cutting are achieved, and the cutting effect and operating environment are improved.

CN223085107UActive Publication Date: 2025-07-11HEBEI HOZU TECH CO LTD
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Patent Information

Application Number
CN202421877414.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-11
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

When cutting vermiculite plates with an angle grinder in traditional methods, the inability to correct the hand, which affects the aesthetics of the splicing gap, and the cutting produces a lot of dust that affects the operator and the environment.

Method used

A vermiculite insulation board processing and production device is designed, including clamping moving components and cutting components, and the precise positioning and fixing of the vermiculite board is achieved using structures such as driving screws, guide rods, and telescopic cylinders. Combined with protective covers and vacuum cleaners, they can reduce dust emission.

Benefits of technology

The precise positioning and cutting of vermiculite slabs is realized, which reduces cutting skew, improves the aesthetics of splicing, and effectively controls dust pollution, improving operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vermiculite insulation board processing, and provides a vermiculite insulation board processing production device which comprises an equipment frame and a plurality of supporting legs, the supporting legs are fixed at the bottom of the equipment frame, a top frame is fixed on the equipment frame, a cutting assembly is arranged on the top frame, and a clamping moving assembly is arranged on the equipment frame. The clamping moving assembly comprises a driving motor, the driving motor is installed on one side of the top frame, a fixing block is arranged on the surface of the equipment frame, a driving screw is rotationally connected between the fixing block and the inner side surface of the top frame, and the driving screw is connected with the output end of the driving motor. By means of the technical scheme, the problems that according to a traditional method in the related technology, cutting is conducted through an angle grinder, on one hand, due to the fact that the vermiculite plates cannot be corrected by hands, gaps exist in the splicing process of the vermiculite plates, the splicing attractiveness is seriously affected, and on the other hand, a large amount of dust is generated during cutting, and the production cost is lowered are solved. And the influence on surroundings and operators is large.
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Description

Technical Field

[0001] The utility model relates to the technical field of vermiculite heat preservation board processing, and specifically, to a vermiculite heat preservation board processing and production device. Background Art

[0002] Vermiculite board is made of expanded vermiculite and a certain dose of binder through hot pressing or cold pressing. Therefore, it has relatively high strength and toughness. This board also has the characteristics of heat preservation, heat insulation, fire prevention, and does not contain asbestos, and does not produce harmful gases to human health even when heated to 1200 degrees Celsius, and its combustion performance reaches Class A. This product can be used in fire door cores, fireplace linings, and wall materials.

[0003] The characteristics of vermiculite board: non-combustible, non-melting, high-temperature resistant. Since vermiculite board uses expanded vermiculite as the main raw material and inorganic materials do not contain carbon elements and do not burn, its melting point is 1370 - 1400 °C, the maximum service temperature is 1200 degrees Celsius, and it has permanent heat preservation performance. Therefore, its application range is very wide.

[0004] However, when assembling vermiculite boards, due to the limitation of the wall surface area, the vermiculite boards need to be cut to meet the usage requirements. The traditional method is to use a angle grinder for cutting. On the one hand, since the hands cannot correct the vermiculite boards, gaps will occur in the splicing of vermiculite boards, seriously affecting the aesthetics of the splicing. On the other hand, a large amount of dust will be generated during cutting, which has a greater impact on the surrounding environment and operators.

[0005] Therefore, improvements are made to address the above problems. Content of the Utility Model

[0006] The utility model provides a vermiculite heat preservation board processing and production device, which solves the problems in the related art that the traditional method is to use a angle grinder for cutting. On the one hand, since the hands cannot correct the vermiculite boards, gaps will occur in the splicing of vermiculite boards, seriously affecting the aesthetics of the splicing. On the other hand, a large amount of dust will be generated during cutting, which has a greater impact on the surrounding environment and operators.

[0007] The technical solution of the utility model is as follows: A vermiculite heat preservation board processing and production device, characterized by including

[0008] An equipment frame and a plurality of support legs, the support legs are fixed at the bottom of the equipment frame;

[0009] A top frame and a cutting assembly, the top frame is fixed on the equipment frame, and the cutting assembly is arranged on the top frame;

[0010] The clamping and moving assembly is arranged on the equipment rack. The clamping and moving assembly includes a driving motor, and the driving motor is installed on one side of the top rack. A fixing block is arranged on the surface of the equipment rack, and a driving screw rod is rotatably connected between the fixing block and the inner surface of the top rack. The driving screw rod is connected to the output end of the driving motor.

[0011] As a further technical solution, a pair of guide rods are fixedly connected inside the equipment rack. A moving table is slidably connected to the guide rods. A connecting block is arranged at the bottom of the moving table, and the connecting block is in threaded fit connection with the driving screw rod. A pair of telescopic cylinders are installed on one side of the moving table.

[0012] As a further technical solution, a notch is formed in the side cross-section of the moving table. The output end of the telescopic cylinder is connected to a lower pressing plate. A through hole is formed in the surface of the moving table. An adjusting screw rod is rotatably connected in the through hole. A round rod is fixed in the through hole, and a moving block is slidably connected to the round rod.

[0013] As a further technical solution, the moving block is in threaded fit connection with the adjusting screw rod. A limiting rod is rotatably connected to the upper end of the moving block. A pair of rectangular openings are formed in the surface of the moving table, and grooves are formed on both sides inside the rectangular openings.

[0014] As a further technical solution, a column is arranged in the groove. A movable block is slidably sleeved on the column. A support spring is sleeved on the column. A support rod is rotatably connected between the movable blocks.

[0015] As a further technical solution, the cutting assembly includes a protective cover. The protective cover is installed on the surface of the top rack. A cutting motor is installed on the side surface of the protective cover. A cutting opening is formed in the surface of the top rack. A cutting saw blade is arranged at the output end of the cutting motor. A dust suction device is arranged at the top inside the protective cover.

[0016] As a further technical solution, the cross-section of the moving table is in an L-shaped structure. A cutting groove is formed in the surface of the moving table, and the cutting groove and the cutting saw blade are located in the same straight line position.

[0017] As a further technical solution, both the limiting rod and the support rod are cylindrical structures with anti-slip surfaces.

[0018] As a further technical solution, the upper end surface of the support rod is higher than the surface of the moving table.

[0019] As a further technical solution, the lower pressing plate is located on both sides of the top rack, and the lower pressing plate is directly above the notch.

[0020] The working principle and beneficial effects of the present utility model are as follows:

[0021] In the present utility model, a clamping and moving assembly is provided. Through the interaction of structures such as a driving screw, a guiding rod, a telescopic cylinder, a lower pressing plate, an adjusting screw, a limiting rod, a column, a supporting spring, and a supporting rod, with the assistance of the limiting rod and the supporting rod, the cutting position can be quickly located, and there will be no deviation. It has high stability. During cutting, it can be pressed against both sides of the surface of the vermiculite insulation board, with good fixing effect, high cutting performance, and excellent cutting effect and practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0023] Figure 1 is a schematic structural diagram of the present utility model;

[0024] Figure 2 is an axonometric drawing of the present utility model;

[0025] Figure 3 is a sectional view of the present utility model;

[0026] Figure 4 is an appendix of the present utility model Figure 2 partial enlarged view of part A in;

[0027] Figure 5 is an appendix of the present utility model Figure 2 partial enlargement of part B in;

[0028] In the figure: 1, equipment frame; 2, support leg; 3, top frame; 4, clamping and moving assembly; 4-1, driving motor; 4-2, fixed block; 4-3, driving screw; 4-4, guiding rod; 4-5, moving table; 4-6, connecting block; 4-7, telescopic cylinder; 4-8, notch; 4-9, lower pressing plate; 4-10, through hole; 4-11, adjusting screw; 4-12, round rod; 4-13, moving block; 4-14, limiting rod; 4-15, rectangular opening; 4-16, groove; 4-17, column; 4-18, movable block; 4-19, supporting spring; 4-20, supporting rod; 5, cutting assembly; 5-1, protective cover; 5-2, cutting motor; 5-3, cutting opening; 5-4, cutting saw blade; 5-5, dust collection equipment; 6, cutting groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0030] As Figures 1 to 5 shown, this embodiment proposes a vermiculite insulation board processing and production device, including

[0031] a device frame 1 and a plurality of support legs 2, and the support legs 2 are fixed to the bottom of the device frame 1;

[0032] a top frame 3 and a cutting assembly 5, the top frame 3 is fixed to the device frame 1, and the cutting assembly 5 is arranged on the top frame 3;

[0033] a clamping and moving assembly 4, the clamping and moving assembly 4 is arranged on the device frame 1. The clamping and moving assembly 4 includes a driving motor 4-1, the driving motor 4-1 is installed on one side of the top frame 3, a fixed block 4-2 is arranged on the surface of the device frame 1, a driving screw rod 4-3 is rotatably connected between the fixed block 4-2 and the inner surface of the top frame 3, the driving screw rod 4-3 is connected to the output end of the driving motor 4-1, a pair of guide rods 4-4 are fixedly connected inside the device frame 1, a moving table 4-5 is slidably connected to the guide rods 4-4, a connecting block 4-6 is arranged at the bottom of the moving table 4-5, the connecting block 4-6 is in threaded fit with the driving screw rod 4-3, a pair of telescopic cylinders 4-7 are installed on one side of the moving table 4-5, a notch 4-8 is formed in the side section of the moving table 4-5, a lower pressing plate 4-9 is connected to the output end of the telescopic cylinder 4-7, a through hole 4-10 is formed in the surface of the moving table 4-5, an adjusting screw rod 4-11 is rotatably connected in the through hole 4-10, a round rod 4-12 is fixed in the through hole 4-10, a moving block 4-13 is slidably connected to the round rod 4-12, the moving block 4-13 is in threaded fit with the adjusting screw rod 4-11, a limiting rod 4-14 is rotatably connected to the upper end of the moving block 4-13, a pair of rectangular openings 4-15 are formed in the surface of the moving table 4-5, grooves 4-16 are formed on both sides inside the rectangular openings 4-15, columns 4-17 are arranged in the grooves 4-16, movable blocks 4-18 are slidably sleeved on the columns 4-17, support springs 4-19 are sleeved on the columns 4-17, and a support rod 4-20 is rotatably connected between the movable blocks 4-18.

[0034] In this embodiment, in order to achieve the effect of quickly positioning and fixing the vermiculite insulation board for cutting, a clamping and moving component 4 is designed. A driving motor 4-1 is installed on one side of the top frame 3. A fixed block 4-2 and a driving screw 4-3 are arranged in the equipment frame 1. One end of the driving screw 4-3 is connected to the output end of the driving motor 4-1 and can be controlled to rotate by the driving motor 4-1. Two guide rods 4-4 are arranged inside the equipment frame 1. A moving table 4-5 is slidably connected to the guide rods 4-4, and a connecting block 4-6 is arranged at the bottom and is connected to the driving screw 4-3 through a threaded fit. The moving table 4-5 is used for placing the vermiculite insulation board and conveying it for cutting. A telescopic cylinder 4-7 is installed on one side of the moving table 4-5 and is provided with a notch 4-8. The output end of the telescopic cylinder 4-7 is provided with a lower pressing plate 4-9. The telescopic cylinder 4-7 can control the lower pressing plate 4-9 to move vertically downward by contraction and press on the vermiculite insulation board during cutting. Through holes 4-10 are opened on the surface of the moving table 4-5. An adjusting screw 4-11 and a round rod 4-12 are installed in the through holes 4-10. Moving blocks 4-13 are arranged on the round rod 4-12 and the adjusting screw 4-11, and a limiting rod 4-14 is rotatably connected to the top. The limiting rod 4-14 is used to top against the side end face of the vermiculite insulation board to form a clamping effect between the moving tables 4-5. When pushing the vermiculite insulation board to move and adjust to fit the cutting position, it can move linearly while keeping the angle unchanged. Two rectangular openings 4-15 are also opened on the surface of the moving table 4-5, and grooves 4-16 are opened on both inner sides. Columns 4-17 are arranged in the grooves 4-16. Movable blocks 4-18 and support springs 4-19 are sleeved on the columns 4-17. The movable blocks 4-18 can slide vertically up and down on the columns 4-17. A support rod 4-20 is rotatably connected between the movable blocks 4-18 and can support the bottom of the vermiculite insulation board to facilitate pushing and adjusting the position. When pressure is applied to the top, the movable blocks 4-18 can move downward, causing the support rod 4-20 to contract into the rectangular opening 4-15 without affecting the fixation of the vermiculite insulation board.

[0035] Furthermore, the cutting component 5 includes a protective cover 5-1. The protective cover 5-1 is installed on the surface of the top frame 3. A cutting motor 5-2 is installed on the side surface of the protective cover 5-1. A cutting opening 5-3 is opened on the surface of the top frame 3. The output end of the cutting motor 5-2 is provided with a cutting saw blade 5-4. A dust suction device 5-5 is arranged at the inner top of the protective cover 5-1.

[0036] In this embodiment, in order to achieve the effect of cutting and dust removal of vermiculite insulation boards, a cutting assembly 5 is designed. A protective cover 5-1 is installed on the top frame 3. A cutting motor 5-2 is installed on one side of the protective cover 5-1, and a cutting saw blade 5-4 is arranged at the output end of the cutting motor 5-2. A cutting opening 5-3 is formed on the top frame 3, and the cutting saw blade 5-4 is located in the cutting opening 5-3. The cutting saw blade 5-4 can be controlled by the cutting motor 5-2 to rotate at high speed for cutting. A dust suction device 5-5 is also installed on the inner top of the protective cover 5-1, which can suck the dust generated during the cutting process into the interior of the dust suction device 5-5, preventing it from scattering outside and affecting the operating workers.

[0037] Furthermore, the cross-section of the moving table 4-5 is in an L-shaped structure, and a cutting groove 6 is formed on the surface of the moving table 4-5. The cutting groove 6 and the cutting saw blade 5-4 are located in the same straight line position.

[0038] In this embodiment, due to the L-shaped structure, the moving table 4-5 can cooperate with the limiting rod 4-14 to clamp and fix the vermiculite insulation board, and a cutting groove 6 is formed on the surface, facilitating the cutting saw blade 5-4 to enter the cutting groove 6 to completely cut off the vermiculite insulation board.

[0039] Furthermore, both the limiting rod 4-14 and the support rod 4-20 are cylindrical structures with anti-slip surfaces.

[0040] In this embodiment, through the cylindrical structure with an anti-slip surface, it can rotate following the movement of the vermiculite insulation board, and the position adjustment is more precise.

[0041] Furthermore, the upper end surface of the support rod 4-20 is higher than the surface of the moving table 4-5.

[0042] In this embodiment, the support rod 4-20 jacks up the vermiculite insulation board to a relatively low height, and the vermiculite insulation board can be quickly moved by the rotation of the support rod 4-20.

[0043] Furthermore, the lower pressing plates 4-9 are located on both sides of the top frame 3, and the lower pressing plates 4-9 are directly above the notches 4-8.

[0044] In this embodiment, during cutting, the lower pressing plates 4-9 are pressed tightly on both sides of the cutting position of the vermiculite insulation board, improving the stability during cutting.

[0045] When processing is required, place the vermiculite insulation board on the moving table 4-5. The support rod 4-20 supports at the bottom and the vermiculite insulation board fits against the side surface of the moving table 4-5. Turn the adjusting screw 4-11 according to the size of the vermiculite insulation board to control the movement of the moving block 4-13 and push the limiting rod 4-14 against the tail end of the vermiculite insulation board. After fixing, start pushing the vermiculite insulation board to adjust the cutting position. After adjustment, start the telescopic cylinder 4-7 to press the lower pressing plate 4-9 downward against the vermiculite insulation board. Then start the cutting motor 5-2 and the driving motor 4-1. The driving screw 4-3 controls the linear movement of the moving table 4-5. During the movement, cutting is performed by the high-speed rotating cutting saw blade 5-4. At the same time, start the dust collection device 5-5 to absorb and collect the dust generated during cutting.

[0046] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A processing and production device for vermiculite insulation boards, characterized in that, including an equipment rack (1) and a plurality of support legs (2), the support legs (2) being fixed to the bottom of the equipment rack (1); a top rack (3) and a cutting assembly (5), the top rack (3) being fixed to the equipment rack (1), and the cutting assembly (5) being arranged on the top rack (3); a clamping and moving assembly (4), the clamping and moving assembly (4) being arranged on the equipment rack (1), the clamping and moving assembly (4) including a driving motor (4-1), the driving motor (4-1) being installed on one side of the top rack (3), a fixing block (4-2) being arranged on the surface of the equipment rack (1), a driving screw rod (4-3) being rotatably connected between the fixing block (4-2) and the inner surface of the top rack (3), and the driving screw rod (4-3) being connected to the output end of the driving motor (4-1).

2. The processing and production device of a vermiculite thermal insulation board according to claim 1, wherein, A pair of guide rods (4-4) are fixedly connected inside the equipment rack (1), a moving table (4-5) is slidably connected to the guide rods (4-4), a connecting block (4-6) is arranged at the bottom of the moving table (4-5), the connecting block (4-6) is in threaded fit connection with the driving screw rod (4-3), and a pair of telescopic cylinders (4-7) are installed on one side of the moving table (4-5).

3. The processing and production device of a vermiculite insulation board according to claim 2, characterized in that, A notch (4-8) is formed in the side cross-section of the moving table (4-5), a lower pressing plate (4-9) is connected to the output end of the telescopic cylinder (4-7), a through hole (4-10) is formed in the surface of the moving table (4-5), an adjusting screw rod (4-11) is rotatably connected in the through hole (4-10), a round rod (4-12) is fixed in the through hole (4-10), and a moving block (4-13) is slidably connected to the round rod (4-12).

4. The processing and production device of a vermiculite insulation board according to claim 3, characterized in that, The moving block (4-13) is in threaded fit connection with the adjusting screw rod (4-11), a limiting rod (4-14) is rotatably connected to the upper end of the moving block (4-13), a pair of rectangular openings (4-15) are formed in the surface of the moving table (4-5), and grooves (4-16) are formed on both sides inside the rectangular openings (4-15).

5. A production device for processing vermiculite insulation boards according to claim 4, characterized in that, Columns (4-17) are arranged in the grooves (4-16), movable blocks (4-18) are slidably sleeved on the columns (4-17), support springs (4-19) are sleeved on the columns (4-17), and a support rod (4-20) is rotatably connected between the movable blocks (4-18).

6. The processing and production device of a vermiculite insulation board according to claim 5, characterized in that The cutting assembly (5) includes a protective cover (5-1), the protective cover (5-1) being installed on the surface of the top rack (3), a cutting motor (5-2) being installed on the side surface of the protective cover (5-1), a cutting opening (5-3) being formed in the surface of the top rack (3), a cutting saw blade (5-4) being arranged at the output end of the cutting motor (5-2), and a dust suction device (5-5) being arranged at the top inside the protective cover (5-1).

7. The processing and production device of a vermiculite insulation board according to claim 6, characterized in that, The cross-section of the moving table (4-5) is in an L-shaped structure, a cutting groove (6) is formed in the surface of the moving table (4-5), and the cutting groove (6) and the cutting saw blade (5-4) are located in the same straight line position.

8. The processing and production device of a vermiculite insulation board according to claim 5, characterized in that, The limiting rod (4-14) and the support rod (4-20) are both cylindrical structures with anti-slip surfaces.

9. The processing and production device of a vermiculite insulation board according to claim 5, characterized in that, The upper end surface of the support rod (4-20) is higher than the surface of the moving table (4-5).

10. The processing and production device for vermiculite insulation board according to claim 3, characterized in that, The lower pressing plate (4-9) is located on both sides of the top frame (3), and the lower pressing plate (4-9) is directly above the notch (4-8).