Integral type glass reinforced plastic (GRP) fire-resistant bathroom
Through the design of the integrated GRP fire-resistant bathroom, the integrated molding of fiberglass material and the arc-shaped connection angle are used to solve the installation difficulties and corrosion problems of ship bathrooms, achieving lightweight, convenient cleaning and extending service life.
Patent Information
- Application Number
- CN202422388085.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The installation of existing ship bathrooms is time-consuming and labor-intensive, and the quality is difficult to control. The use of metal materials leads to heavy weight and inconvenient cleaning and disinfection. The joints are prone to corrosion and rust spots, which loses water resistance, and affects service life.
The bathroom made of integrated GRP refractory material is formed in one piece with fiberglass material, and an arc-shaped connection angle is formed between the wall panels, with a seamless design, combining metal reinforcement ribs and inclined drainage structure to improve structural strength and waterproofness.
实现了轻量化安装,简化清洁消毒过程,延长使用寿命,避免接缝腐蚀,提高防水性能。
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Figure CN223086248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bathrooms. More specifically, the utility model relates to an integral GRP fireproof bathroom. Background Art
[0002] The bathrooms used in ships are usually directly manufactured on the ship. During manufacturing, the main body is made of metal panels, and a metal water stop strip is welded to the cabin deck to separate the shower room and the washroom. Then, the ceiling of the bathroom is installed, and finally, waterproof materials are sprayed on all components for finishing. Subsequently, relevant accessories are installed as needed. Therefore, in the prior art, the installation of bathrooms on ships is time-consuming and laborious, and it is difficult to control the installation quality. The use of metal materials in the manufacture of bathrooms makes the bathrooms very heavy, and due to the limitations of processing machines, the connection between the various walls of such bathrooms is at a right angle, which causes inconvenience during the cleaning and disinfection process. In addition, there are seams between the walls of the bathroom and between the walls and the floor. Over time, these seams will cause vibration and torsion, resulting in the loss of waterproofness of the bathroom and external water seepage. At the same time, the high-temperature and humid environment in the bathroom makes it easy to appear corrosion rust spots at the welding points of the wall surface and the right angle, as well as at the holes passing through the wall or fixing the internal accessories, thus affecting the service life of the bathroom. Summary of the Utility Model
[0003] The utility model provides an integral glass fiber reinforced plastic (GRP) fireproof bathroom used in ships, aiming to solve the defects that the bathroom structure in the existing ships is not convenient for cleaning and disinfection and is easy to rust at the seams and in humid places.
[0004] To achieve the above object, the utility model provides an integral GRP fireproof bathroom, comprising:
[0005] A top plate;
[0006] A main body, wherein the main body includes side walls and a bottom plate, the side walls and the bottom plate are made of glass fiber reinforced plastic (GRP) materials and are configured to be integrally formed, wherein the bottom plate is connected to the ground, the side walls are vertically perpendicular to the bottom plate and extend upward from the outer peripheral edge of the bottom plate, and wherein the top plate is connected to the upper region of the side walls, wherein the side walls include a plurality of wall panels, the plurality of wall panels are sequentially connected to form an accommodation space, an arc-shaped connection angle is formed between adjacent wall panels of the plurality of wall panels, and an arc-shaped connection angle is formed between the side walls and the bottom plate.
[0007] Optionally, the outer peripheral edge of the top plate is connected to the upper region of the side wall via screws. The top plate is made of fiberglass reinforced plastic (FRP) refractory material and includes a first part, a shoulder, and a second part. The top plate has metal reinforcing ribs, and the area of the top plate is larger than the area of the projection of the accommodation space formed by the side wall in the horizontal direction.
[0008] Optionally, the side wall and the bottom plate of the main body are molded using fiberglass reinforced plastic (GRP) refractory material. One of the multiple wall panels of the side wall has a door.
[0009] Optionally, the bottom plate has a water retaining strip and a drain outlet. The water retaining strip divides the accommodation space into a first area and a second area. The drain outlet is provided in the first area, and the first area has a slope with a gradient of 4%.
[0010] Optionally, the integral refractory bathroom further includes a connecting structure configured to fix the main body to the ground. The connecting structure is made of metal material and is attached to the side wall of the main body.
[0011] The beneficial effects of the present utility model are as follows: An integral bathroom made of GRP refractory material is provided, which can be pre-molded and transported and installed in the form of an integral part. It is lighter in weight and shorter in installation time compared with the existing bathrooms. In addition, the integral bathroom provided by the present utility model also has smooth angles and no seams in the main body part, which is beneficial for cleaning and disinfection and greatly extends the service life of the bathroom. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0013] Figure 1 is a three-dimensional schematic diagram of the integral GRP refractory bathroom in the first embodiment of the present utility model.
[0014] Figure 2 is in accordance with the first embodiment of the present utility model Figure 1 The cross-sectional view shown by the cutting line A-A in.
[0015] Figure 3 is a schematic diagram of the top plate of the integral GRP refractory bathroom in the second embodiment of the present utility model.
[0016] Figure 4is a sectional view taken along the cutting line B-B in the second embodiment of the present utility model according to Figure 3 shown in the sectional view.
[0017] Figure 5 is a top view of the bottom plate of the integral GRP fireproof bathroom in the second embodiment of the present utility model.
[0018] Figures 6(a) to 6(h) is a schematic diagram of each wall panel of the side wall of the integral GRP fireproof bathroom in the second embodiment of the present utility model.
[0019] Figure 7 is a partial sectional view of the bottom plate of the integral GRP fireproof bathroom in the second embodiment of the present utility model.
[0020] 1. Top plate; 2. Side wall; 3. Bottom plate; 4. Connection structure; 5. Drainage opening; 6. Water retaining strip; 7. Metal reinforcing rib; 8. Screw; 9. Slope. Detailed implementation manners
[0021] The following combines the drawings and embodiments to further describe the detailed implementation manners of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.
[0022] Referring to Figures 1 to 2 , the present utility model discloses an integral bathroom for use on a ship, which is integrally pre-molded using fiberglass (GRP, Glass Reinforced Plastic) material. The use of fiberglass material greatly reduces the weight of the integral bathroom. In addition, the fiberglass material also has good flame retardant properties. For the integral bathroom molded using the same mold, the corners are optimized in terms of angle, and the draft angle is minimized as much as possible, thereby avoiding problems during subsequent assembly with the top plate and various fittings (such as doors, shower rooms, sinks, mirrors, etc.). And the products manufactured by the same mold ensure the consistency of the product production quality.
[0023] The bathroom of the first embodiment disclosed by the present utility model includes a top plate 1 and a bathroom main body member, wherein the main body member includes a side wall 2 and a bottom plate 3. The bottom plate 3 is fixedly connected to the deck of the ship's cabin. The side wall 2 is vertically perpendicular to the outer periphery of the bottom plate 3 and extends upward from the outer peripheral edge of the bottom plate 3. The top plate 1 is fixedly connected to the upper region of the side wall 2. Among them, the side wall 2 and the bottom plate 3 are made into a single piece.
[0024] In the first embodiment, the top plate 1 is configured to have a shape that matches the projection of the accommodation space formed by the side walls in the horizontal direction, and the area of the top plate 1 is larger than the area of the projection of the accommodation space formed by the side walls 2 in the horizontal direction, so that the top plate 1 completely covers the accommodation space formed by the side walls 2. The edge of the top plate 1 is configured to be connected to the top edge of the side wall 2 by screws. And the top plate 1 is provided with metal reinforcing ribs, which are used to increase the structural strength of the top plate.
[0025] The lower surface of the top plate 1 close to the side wall 2 is made of Lato Gelcoat material, the middle layer is made of MAT 225 material, and the upper surface is made of MAT / WOVEN ROVING 300 / 300 material, so that its surface is finished with a gel coat, there are no hole connections, and thus there are no seams that can accumulate dirt.
[0026] In addition, the side wall 2 in the first embodiment includes a plurality of walls connected in sequence to form an accommodation space used as a washroom and a shower room, and the integral bathroom is configured to form an arc-shaped connecting angle between two adjacent walls. The arc-shaped connecting angle makes the cleaning and disinfection process of the integral bathroom more convenient. In addition, since it is integrally formed using GRP fire-resistant material during manufacturing, there are no joints or seams between the plurality of walls in the side wall.
[0027] Further referring to Figure 2 , the bottom plate of the integral bathroom has a slope of 4%, which is set so that water can flow smoothly to the drain outlet, thereby preventing people standing in the wet area from falling. The bottom plate also includes a water retaining strip, which divides the bathroom into two parts, a shower area and a wash area, so that dry-wet separation can be achieved, greatly improving the utilization efficiency of the integral bathroom.
[0028] In addition, as shown in the cross-sectional view in Figure 2 , the bathroom of the present utility model further includes a connection structure 4, which is used to connect the bathroom main body to the deck floor of the cabin, so that the bathroom main body in the present utility model is firmly joined to the cabin floor. The connection structure 4 is usually a metal structural member and can be attached to the side wall 2 of the bathroom.
[0029] The present utility model also discloses a second embodiment, as shown in Figures 3 to 7As shown, the second embodiment has components similar to those of the first embodiment. Specifically, the second embodiment includes a top plate and a bathroom main body, and the functions of the top plate and the bathroom main body are similar to those of the top plate and the bathroom main body in the first embodiment. The main body of the bathroom in the second embodiment includes a side wall 2 and a bottom plate 3. The bottom plate 3 is fixedly connected to the deck of the cabin. The side wall 2 is vertically perpendicular to the outer periphery of the bottom plate 3 and extends upward from the outer peripheral edge of the bottom plate 3. The top plate 1 is fixedly connected to the upper region of the side wall 2. Among them, the side wall 2 and the bottom plate 3 are made into a single piece.
[0030] Specifically, as Figure 3 and Figure 4 shown, the top plate 1 includes a first part 101, a shoulder 102 and a second part 103. The first part 101 of the top plate 1 is configured to be connected to the top edge of the side wall 2 by screws. In other embodiments, the first part 101 can be configured to be fixedly connected to the top edge of the side wall 2 by other means. The shoulder 102 of the top plate 1 is arranged to abuttingly engage with the upper connection part of the side wall 2. As Figure 4 shown, the shoulder 102 has two bent parts approximately 90°, and the bent part is a rounded corner. Metal reinforcing ribs are provided in the area of the second part 103, and the metal reinforcing ribs are used to increase the structural strength of the top plate. This structure of the top plate 1 makes the integral bathroom have different heights in different areas and is also more suitable for the height of the external environment.
[0031] The area of the top plate 1 is larger than the area of the projection of the accommodation space formed by the side wall 2 in the horizontal direction, so that the top plate 1 completely covers the accommodation space formed by the side wall 2. The lower surface of the top plate 1 close to the side wall 2 is made of Lato Gelcoat material, the middle layer is made of MAT 225 material, and the upper surface is made of MAT / WOVEN ROVING 300 / 300 material. In this way, its surface is finished with a gel coating, there are no hole connections, and there are no seams that can hide dirt.
[0032] As Figure 5 and Figures 6(a) - 6(h) shown, similar to the first embodiment, the side wall 2 of the integral bathroom in the second embodiment includes a plurality of walls 201, 202, 203, 204, 205, 206, 207 and 208. The plurality of walls are connected in sequence to form an accommodation space for a washroom and a shower room, and an arc-shaped connection angle is formed between two adjacent walls. The arc-shaped connection angle makes the integral bathroom more convenient during the cleaning and disinfection process. In addition, since it is integrally formed using GRP fire-resistant material during manufacturing, there are no joints or seams between the plurality of walls in the side wall.
[0033] In one embodiment, metal reinforcing ribs may be included on the side walls. In one embodiment, a door is provided on the wall 207 of the side wall 2. A variety of corresponding fittings can be assembled on the inner walls of the multiple walls. The thickness of the side wall 2 is consistent with the thickness of the top plate 1.
[0034] As Figure 5 shown, the bottom plate 3 includes a water retaining strip 6, and the bottom plate 3 is separated into a first area 31 and a second area 32 by the water retaining strip 6. The first area 31 is a dry area, and the second area 32 is a wet area. A drain opening 5 is provided in the second area 32 (wet area) for draining water from the wet area. The water retaining strip 6 can prevent the water in the second area 32 from entering the first area 31. Similarly, the second area 32 has a slope of 4%, and such a setting enables the water to flow smoothly towards the drain opening 5, thereby preventing people standing in the wet area from falling. The thickness of the bottom plate 3 is approximately twice the thickness of the top plate and the side walls. Moreover, an arc-shaped connection angle is formed at the connection between the side wall 2 and the bottom plate 3. This arc-shaped connection makes the cleaning and disinfection process in the bathroom simpler and more convenient.
[0035] The integral GRP fireproof bathroom provided by the present utility model is lighter in weight compared to the existing bathrooms used in ships, has an overall arc angle, is more beautiful in design, is extremely simple for cleaning and disinfection, and has a longer service life.
[0036] The above description of the disclosed embodiments is provided so that those skilled in the art of the present technology can implement or use the present application. Various modifications to these embodiments will be obvious to those skilled in the art of the present technology. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather will conform to the widest scope consistent with the principles and novel features disclosed herein. Any modifications, equivalent replacements, improvements, etc., made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. An integral GRP fire-resistant bathroom, characterized in that, Comprising: Top plate; A main body, wherein the main body includes a side wall and a bottom plate, the side wall and the bottom plate are made of GRP material and are configured to be integrally formed, wherein the bottom plate is connected to the ground, the side wall is vertically perpendicular to the bottom plate and extends upward from the outer peripheral edge of the bottom plate, and wherein the top plate is connected to the upper region of the side wall. Wherein the side wall includes a plurality of wall panels, the plurality of wall panels are connected in sequence to form a receiving space, an arc-shaped connection angle is formed between adjacent wall panels of the plurality of wall panels, and an arc-shaped connection angle is formed between the side wall and the bottom plate.
2. The integral GRP fire-resistant bathroom according to claim 1, characterized in that, The outer peripheral edge of the top plate is connected to the upper region of the side wall via screws.
3. The integral GRP fire-resistant bathroom according to claim 2, wherein The top plate is made of fiberglass fireproof material.
4. The integral GRP fireproof bathroom according to claim 2, characterized in that, The top plate includes a first part, a shoulder and a second part, and the top plate has metal reinforcing ribs.
5. The integral GRP fire-resistant bathroom according to claim 2, characterized in that, The area of the top plate is larger than the area of the projection of the receiving space formed by the side wall in the horizontal direction.
6. The integral GRP fire-resistant bathroom according to claim 1, characterized in that, One of the plurality of wall panels of the side wall has a door.
7. The integral GRP fire-resistant bathroom according to claim 1, characterized in that, The bottom plate has a water retaining strip and a drain outlet, wherein the water retaining strip divides the receiving space into a first area and a second area, and the drain outlet is arranged in the first area.
8. The integral GRP fire-resistant bathroom according to claim 7, characterized in that, The first area has a slope with a slope of 4%.
9. The integral GRP fire-resistant bathroom according to claim 1, characterized in that, The integral GRP fireproof bathroom further includes a connection structure, and the connection structure is configured to fix the main body to the ground.
10. The integral GRP fire-resistant bathroom according to claim 9, characterized in that, The connection structure is made of metal material, and the connection structure is attached to the side wall of the main body.