Automatic bamboo chip blanking mechanism

By designing the automatic blanking mechanism of bamboo sheets, the tilt and driving components of the carrier are used to realize automatic vibration blanking of bamboo sheets, solving the problem of manual labor intensity and promoting the automatic development of bamboo sheet processing.

CN223086862UActive Publication Date: 2025-07-11DONGGUAN ZHANXIN PRECISION TECH CO LTD
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Patent Information

Application Number
CN202421950356.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-07-11
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

During the process of bamboo sheet processing, the labor intensity of bamboo sheets manually pushed in other positions on the carrier to the pickup range is high, hindering the automatic development of bamboo sheet processing.

Method used

An automatic blanking mechanism of bamboo sheets is designed. Through the inclined carrier and driving components, the high drop of the carrier is used to automatically vibrate the bamboo sheets into the pickup range, reducing manual intervention.

Benefits of technology

Automatic blanking of bamboo slices is realized, which reduces the labor intensity of staff and promotes the automation process of bamboo slice processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bamboo chip processing, in particular to an automatic bamboo chip blanking mechanism which comprises a supporting frame, a bearing frame and a driving assembly, the bearing frame is obliquely arranged and connected with the supporting frame to be supported, the bearing frame is connected with the driving assembly, and the driving assembly drives the bearing frame to move to enable the bearing frame to generate high fall. The bearing frame moves to generate high fall, so that the bamboo chips in piles are vibrated, the bamboo chips are vibrated to fall into the picking range of the picking handle in the inclined direction of the bearing frame, the bamboo chips are automatically blanked into the picking range of the picking handle, manual pushing of the bamboo chips is not needed, the labor intensity of workers is relieved, and the automatic development process of bamboo chip processing is conveniently accelerated.
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Description

Technical Field

[0001] This application relates to the technical field of bamboo sheet processing, and more specifically, it relates to an automatic bamboo sheet blanking mechanism. Background Art

[0002] During the processing of bamboo sheets, it is usually necessary to sort a pile of bamboo sheets into single sheets. To sort the bamboo sheets into single sheets, a bamboo sheet sorter is required. The bamboo sheet sorter usually includes two rotating shafts arranged up and down. Sprockets are provided on the rotating shafts. Chains are sleeved on the sprockets on the two rotating shafts. A number of pick-up handles are evenly arranged on the outer circumference of the chains. A carrier is arranged on one side of the chains to carry a pile of bamboo sheets. By rotating the rotating shafts, the chains drive the pick-up handles to move upward to pick up the bamboo sheets on the carrier. The pick-up of the pick-up handles is used to sort the pile of bamboo sheets. However, after the pick-up handles pick up all the bamboo sheets on the carrier within the pick-up range of the pick-up handles, it is still necessary to manually push the bamboo sheets at other positions on the carrier to the range that can be picked up by the pick-up handles. Through manual feeding, the labor intensity of the staff is relatively large, and it is not conducive to the automated development of bamboo sheet processing. Summary of the Utility Model

[0003] In order to solve the problem that it is necessary to manually push the bamboo sheets at other positions on the carrier to the range that can be picked up by the pick-up handles. Through manual feeding, the labor intensity of the staff is relatively large, and it is not conducive to the automated development of bamboo sheet processing. This application provides an automatic bamboo sheet blanking mechanism.

[0004] An automatic bamboo sheet blanking mechanism includes a support frame, a carrier and a driving component. The carrier is inclined and connected to the support frame to obtain support. The carrier is connected to the driving component, and the driving component drives the carrier to move so that the carrier generates a high-level drop.

[0005] Preferably, the carrier includes a sliding frame body, a carrier plate and extension rods. Two rollers arranged at intervals along its width direction are rotatably provided at both ends of the sliding frame body. The number of the extension rods is two. The two extension rods are respectively fixed at both ends of the top surface of the sliding frame body, and the lengths of the two extension rods extend outward from one side of the sliding frame body. The carrier plate is fixed at the top of the extension rods and is directly above the sliding frame body and parallel to the sliding frame body. The support frame includes a cross bar and two side plates. The two side plates are arranged in parallel and symmetrically. One end of the cross bar is fixedly connected to one side plate, and the other end of the cross bar is fixedly connected to the other side plate. Concave grooves matching the rollers are provided on the opposite side walls of the two side plates. The rollers at both ends of the sliding frame body are respectively clamped into the two concave grooves. The concave grooves are inclined so that the sliding frame body is inclined. The side where the extension rods extend is the inclined lower side. The driving component is connected to the sliding frame body and drives the sliding frame body to reciprocate along the length direction of the concave groove.

[0006] Preferably, the carrier frame includes a sliding frame body, a bearing plate and extension rods. Two rollers arranged at intervals along the width direction are rotatably provided at both ends of the sliding frame body. The number of the extension rods is two, and the two extension rods are respectively fixed at both ends of the top surface of the sliding frame body, and the lengths of the two extension rods extend outward from one side of the sliding frame body. The bearing plate is fixed at the top of the extension rods and is directly above the sliding frame body and parallel to the sliding frame body. The support frame includes a cross bar and two side plates. The two side plates are arranged in parallel and symmetrically. One end of the cross bar is fixedly connected to one side plate, and the other end of the cross bar is fixedly connected to the other side plate. Circular grooves matching the rollers are recessed in the opposite side walls of the two side plates. Slots are formed on one side of the circular grooves on the side walls of the two side plates, and the slots penetrate to the tops of the side plates. One roller at one end of the sliding frame body is caught in the circular groove of one side plate, and the other roller abuts against the bottom of the slot of the side plate to obtain support. One roller at the other end of the sliding frame body is caught in the circular groove of the other side plate, and the other roller abuts against the bottom of the slot of the side plate to obtain support. The bottom of the slot is higher than the circular groove so that the sliding frame body is inclined and the side in the extending direction of the extension rod is the inclined lower side. The driving assembly is connected to the sliding frame body to drive the sliding frame body to swing up and down with the roller caught in the circular groove as the axis.

[0007] Preferably, the inclination angle of the sliding frame body is 10-30°.

[0008] Preferably, the driving assembly includes a motor frame, a servo motor, a connecting block, a hinge shaft, a ball eye joint and a connecting piece. The motor frame is located on one side of the sliding frame body. The servo motor is fixed on the motor frame and is placed horizontally and parallel to the sliding frame body. One end of the connecting block is fixedly connected to the driving shaft of the servo motor, and the other end of the connecting block is fixedly connected to the hinge shaft. The hinge shaft is parallel to the driving shaft of the servo motor. One end of the ball eye joint is hinged to the hinge shaft, and the other end of the ball eye joint is hinged to the connecting piece. The connecting piece is fixedly connected to the bottom of the sliding frame body.

[0009] This application includes at least one of the following beneficial technical effects:

[0010] 1. Stack the bamboo slices on top of the carrier. The carrier is located on one side of the upward transmission direction of the pick-up handle. By setting the carrier inclined, the lower inclined side of the carrier is within the picking range of the pick-up handle. And by generating a height difference through the movement of the carrier, the stacked bamboo slices are vibrated, and the bamboo slices fall along the inclined direction of the carrier into the picking range of the pick-up handle, realizing the automatic feeding of bamboo slices into the picking range of the pick-up handle. There is no need to manually push the bamboo slices, which reduces the labor intensity of the staff and facilitates accelerating the process of the automation development of bamboo slice processing.

[0011] 2. The parts of the two extension rods extending out of the sliding frame are avoidance spaces. Through the avoidance spaces, the pick-up handle can penetrate between the two extension rods. The extension rods support the bamboo slices, and it is convenient for the bamboo slices to still be supported when falling into the picking range of the pick-up handle and be limited by the chain of the bamboo slice sorting machine so that they are not easily dropped to the ground. The bearing plate has good support performance for bearing most of the bamboo slices. When in use, a height difference is generated through the bearing plate to realize that the bamboo slices are shaken onto the extension rods and slide into the picking range of the pick-up handle.

[0012] 3. In one embodiment, the bearing plate generates a height difference by reciprocating the sliding frame along the length direction of the inclined chute. The bamboo slices on the bearing plate are vibrated, fall onto the extension rods and slide into the picking range of the pick-up handle. In another embodiment, the bearing plate generates a height difference by swinging the sliding frame up and down with the roller as the axis. The bamboo slices on the bearing plate are vibrated, fall onto the extension rods and slide into the picking range of the pick-up plate. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of an automatic bamboo slice feeding mechanism for Embodiment 1.

[0014] Figure 2 It is a schematic structural diagram of an automatic bamboo slice feeding mechanism for Embodiment 2.

[0015] Reference Numerals: 1, support frame; 11, cross bar; 12, side plate; 121, chute; 122, circular groove; 123, slot; 13, bottom plate; 2, carrier; 21, sliding frame; 211, roller; 212, cushion block; 22, bearing plate; 23, extension rod; 3, drive assembly; 31, motor frame; 32, servo motor; 33, connecting block; 34, hinge shaft; 35, ball eye joint; 36, connecting piece. Detailed Description of the Invention

[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.

[0017] Embodiment 1

[0018] An automatic blanking mechanism includes a support frame 1, a carrier frame 2 and a driving assembly 3. The carrier frame 2 includes a sliding frame body 21, a carrier plate 22 and extension rods. Two rollers 211 arranged at intervals along the width direction are rotatably provided at both ends of the sliding frame body 21. The support frame 1 includes a cross bar 11 and two side plates 12. The two side plates 12 are arranged in parallel and symmetrically. One end of the cross bar 11 is fixedly connected to one side plate 12, and the other end of the cross bar 11 is fixedly connected to the other side plate 12. Concave chutes 121 matching the rollers 211 are provided on the opposite side walls of the two side plates 12. The rollers 211 at both ends of the sliding frame body 21 are respectively clamped into the two chutes 121 and slide therein. The chutes 121 are inclined so that the sliding frame body 21 is inclined. The inclination angle of the sliding frame body 21 is 10 - 30°, preferably 15°. Bottom plates 13 are provided at the bottoms of the two side plates 12 to increase the contact area with the ground, making the side plates 12 stable and not easy to shake. The driving assembly 3 includes a motor frame 31, a servo motor 32, a connecting block 33, a hinge shaft 34, a spherical eye joint 35 and a connecting member 36. The motor frame 31 is located on one side of the sliding frame body 21 and below the sliding frame body 21. The servo motor 32 is fixed on the motor frame 31 and is placed horizontally parallel to the sliding frame body 21. One end of the connecting block 33 is fixedly connected to the driving shaft of the servo motor 32, and the other end of the connecting block 33 is fixedly connected to the hinge shaft 34. The hinge shaft 34 is parallel to the driving shaft of the servo motor 32. One end of the spherical eye joint 35 is hinged to the hinge shaft 34, and the other end of the spherical eye joint 35 is hinged to the connecting member 36. The connecting member 36 is fixedly connected to the bottom of the sliding frame body 21. By driving the servo motor 32, the connecting block 33 drives the hinge shaft 34 to rotate around the driving shaft of the servo motor 32. By the hinge shaft 34 rotating around the driving shaft of the servo motor 32, one end of the spherical eye joint 35 hinged to the connecting member 36 makes an arc motion. Through the limit of the chute 121, the connecting member 36 drives the sliding frame body 21 to reciprocate along the length direction of the chute 121. Since the chute 121 is inclined, a high-level drop is continuously generated when the sliding frame body 21 reciprocates along the length direction of the chute 121.

[0019] There are two extension rods 23. The two extension rods 23 are placed at both ends of the top surface of the sliding frame 21, and the lengths of the two extension rods 23 extend outward from one side of the sliding frame 21. The extension rods 23 are designed as cylindrical rods. The cylindrical rods are convenient for reducing the contact area with the bamboo slices, reducing the friction and facilitating the sliding of the bamboo slices on the extension rods 23. The bearing plate 22 is fixed to the top of the extension rods and is directly above the sliding frame 21 and parallel to the sliding frame 21 for supporting the stacked bamboo slices. A number of cushion blocks 212 arranged along the length direction are also fixed on the top surface of the sliding frame 21. The number of cushion blocks 212 abuts against the bottom surface of the bearing plate 22, increasing the bearing capacity of the bearing plate 22, so that the stacked bamboo slices are not easily crushed the bearing plate 22. When the sliding frame 21 reciprocates along the length direction of the sliding groove 121, a high-level drop is continuously generated, driving the bearing plate 22 to continuously generate a high-level drop, causing the bamboo slices on the bearing plate 22 to vibrate, continuously falling onto the extension rods 23 to be supported by the extension rods 23, and sliding along the inclined direction on the extension rods 23.

[0020] The implementation principle of Embodiment 1 is as follows: The bearing frame 2 is located on one side of the upward transmission direction of the picking handle, and the picking handle penetrates between the two extension rods 23. The driving component 3 is used to drive the sliding frame 21 to reciprocate along the length direction of the sliding groove 121, so that the sliding frame 21 drives the bearing plate 22 to continuously generate a high-level drop, causing the bamboo slices on the bearing plate 22 to vibrate. The bamboo slices fall onto the extension rods 23 along the inclined direction of the bearing plate 22. The extension rods 23 guide the bamboo slices to the picking range of the picking handle, realizing the automatic blanking of the bamboo slices, eliminating the need for manual stacking of the bamboo slices and reducing the labor intensity of the staff.

[0021] Embodiment 2

[0022] An automatic blanking mechanism, comprising a support frame 1, a carrier frame 2 and a driving assembly 3. The carrier frame 2 includes a sliding frame body 21, a carrier plate 22 and extension rods. At both ends of the sliding frame body 21, two rollers 211 arranged along its width direction are rotatably provided. The support frame 1 includes a cross bar 11 and two side plates 12. The two side plates 12 are arranged in parallel and symmetrically. One end of the cross bar 11 is fixedly connected to one side plate 12, and the other end of the cross bar 11 is fixedly connected to the other side plate 12. Circular grooves 122 matching the rollers 211 are recessed on the opposite side walls of the two side plates 12. Slots 123 are opened on the side walls of the two side plates 12 on one side of the circular grooves 122. The slots 123 penetrate upward through the tops of the side plates 12. One roller 211 at one end of the sliding frame body 21 is engaged in the circular groove 122 of one side plate 12, and the other roller 211 abuts against the bottom of the slot 123 of this side plate 12 to obtain support. One roller 211 at the other end of the sliding frame body 21 is engaged in the circular groove 122 of the other side plate 12, and the other roller 211 abuts against the bottom of the slot 123 of this side plate 12 to obtain support. The bottom of the slot 123 is higher than the circular groove 122, so that the sliding frame body 21 is inclined. The inclination angle of the sliding frame body 21 is 10 - 30°, preferably 15°. Bottom plates 13 are provided at the bottoms of the two side plates 12. By means of the bottom plates 13, the contact area with the ground is increased, so that the side plates 12 are stable and not easy to shake. The driving assembly 3 includes a motor frame 31, a servo motor 32, a connecting block 33, a hinge shaft 34, a ball eye joint 35 and a connecting member 36. The motor frame 31 is located on one side of the sliding frame body 21 and below the sliding frame body 21. The servo motor 32 is fixed on the motor frame 31 and is placed horizontally and parallel to the sliding frame body 21. One end of the connecting block 33 is fixedly connected to the driving shaft of the servo motor 32, and the other end of the connecting block 33 is fixedly connected to the hinge shaft 34. The hinge shaft 34 is parallel to the driving shaft of the servo motor 32. One end of the ball eye joint 35 is hinged to the hinge shaft 34, and the other end of the ball eye joint 35 is hinged to the connecting member 36. The connecting member 36 is fixedly connected to the bottom of the sliding frame body 21 near one side of the slot 123. By driving the servo motor 32, the connecting block 33 drives the hinge shaft 34 to rotate around the driving shaft of the servo motor 32. By the hinge shaft 34 rotating around the driving shaft of the servo motor 32, one end of the connecting member 36 hinged by the ball eye structure makes an arc motion. By engaging the rollers 211 in the circular grooves 122, the sliding frame body 21 is hinged to the side plates 12. The sliding frame body 21 is limited by the circular grooves 122, so that the ball eye joint 35 drives the sliding frame body 21 to swing up and down with the rollers 211 as the axis, continuously generating a high-level drop.

[0023] There are two extension rods 23. The two extension rods 23 are respectively placed at both ends of the top surface of the sliding frame body 21, and the lengths of the two extension rods 23 extend outward from one side of the sliding frame body 21. The extension rods 23 are designed as cylindrical rods. The cylindrical rods are convenient for reducing the contact area with the bamboo slices, reducing the friction and facilitating the sliding of the bamboo slices on the extension rods 23. The bearing plate 22 is fixed to the top of the extension rod and is directly above the sliding frame body 21 and parallel to the sliding frame body 21 for supporting the stacked bamboo slices. A number of cushion blocks 212 arranged along its length direction are also fixed on the top surface of the sliding frame body 21. The number of cushion blocks 212 abuts against the bottom surface of the bearing plate 22 to increase the bearing capacity of the bearing plate 22, so that the stacked bamboo slices are not easily crushed to the bearing plate 22. The sliding frame body 21 swings up and down with the roller 211 as the axis, continuously generating a high-level drop, so as to drive the bearing plate 22 to continuously generate a high-level drop, making the bamboo slices on the bearing plate 22 vibrate, continuously falling onto the extension rods 23 to be supported by the extension rods 23, and sliding along the inclined direction on the extension rods 23.

[0024] The implementation principle of Embodiment 2 is as follows: The bearing frame 2 is located on one side of the upward transmission direction of the picking plate, and the picking handle penetrates between the two extension rods 23. The sliding frame body 21 is driven by the driving assembly 3 to swing up and down with the roller 211 as the axis, so that the sliding frame body 21 drives the bearing plate 22 to continuously generate a high-level drop, making the bamboo slices on the bearing plate 22 vibrate. The bamboo slices fall onto the extension rods 23 along the inclined direction of the bearing plate 22. The extension rods 23 guide the bamboo slices to the picking range of the picking handle, realizing automatic blanking of the bamboo slices, without the need to manually push the bamboo slices, reducing the labor intensity of the staff.

[0025] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic bamboo sheet blanking mechanism, characterized in that: It includes a support frame, a carrier frame and a driving component. The carrier frame is inclined and connected to the support frame for support. The carrier frame is connected to the driving component, and the driving component drives the carrier frame to move so that the carrier frame generates a high-level drop.

2. The automatic bamboo sheet blanking mechanism according to claim 1, characterized in that: The carrier frame includes a sliding frame body, a carrier plate and extension rods. Two rollers arranged at intervals along its width direction are rotatably provided at both ends of the sliding frame body. The number of the extension rods is two. The two extension rods are respectively fixed at both ends of the top surface of the sliding frame body, and the lengths of the two extension rods extend outward from one side of the sliding frame body. The carrier plate is fixed at the top of the extension rods and is directly above the sliding frame body and parallel to the sliding frame body. The support frame includes a cross bar and two side plates. The two side plates are arranged in parallel and symmetrically. One end of the cross bar is fixedly connected to one side plate, and the other end of the cross bar is fixedly connected to the other side plate. Matching grooves for the rollers are recessed on the opposite side walls of the two side plates. The rollers at both ends of the sliding frame body are respectively caught in the two grooves. The grooves are inclined so that the sliding frame body is inclined. The side where the extension rods extend is the inclined lower side. The driving component is connected to the sliding frame body and drives the sliding frame body to reciprocate along the length direction of the groove.

3. The automatic bamboo sheet blanking mechanism according to claim 1, characterized in that: The carrier frame includes a sliding frame body, a carrier plate and extension rods. Two rollers arranged at intervals along its width direction are rotatably provided at both ends of the sliding frame body. The number of the extension rods is two. The two extension rods are respectively fixed at both ends of the top surface of the sliding frame body, and the two extension rods extend outward from one side of the sliding frame body. The carrier plate is fixed at the top of the extension rods and is directly above the sliding frame body and parallel to the sliding frame body. The support frame includes a cross bar and two side plates. The two side plates are arranged in parallel and symmetrically. One end of the cross bar is fixedly connected to one side plate, and the other end of the cross bar is fixedly connected to the other side plate. Circular grooves matching the rollers are recessed on the opposite side walls of the two side plates. Openings are provided on one side of the circular grooves on the side walls of the two side plates, and the openings penetrate to the top of the side plates. One of the rollers at one end of the sliding frame body is caught in the circular groove of one side plate, and the other roller abuts against the bottom of the opening of the side plate to obtain support. One of the rollers at the other end of the sliding frame body is caught in the circular groove of the other side plate. The bottom of the opening is higher than the circular groove so that the sliding frame body is inclined and the side where the extension rods extend is the inclined lower side. The driving component is connected to the sliding frame body and drives the sliding frame body to swing up and down with the roller caught in the circular groove as the axis.

4. A bamboo sheet automatic blanking mechanism according to any one of claims 2-3, characterized in that: The inclination angle of the sliding frame body is 10-30°.

5. A bamboo sheet automatic blanking mechanism according to any one of claims 2-3, characterized in that: The driving component includes a motor frame, a servo motor, a connecting block, a hinge shaft, a ball joint, and a connecting member. The motor frame is located on one side of the sliding frame body. The servo motor is fixed to the motor frame and is placed horizontally parallel to the sliding frame body. One end of the connecting block is fixedly connected to the driving shaft of the servo motor, and the other end of the connecting block is fixedly connected to the hinge shaft. The hinge shaft is parallel to the driving shaft of the servo motor. One end of the ball joint is hinged to the hinge shaft, and the other end of the ball joint is hinged to the connecting member. The connecting member is fixedly connected to the bottom of the sliding frame body.