Ton bag extruding machine for chemical fertilizer production

By introducing worm gear and worm transmission and conveying mechanism into the ton-pack extruder, the problems of fertilizer lump and inconvenient transportation are solved, and all-round extrusion and efficient transportation are achieved.

CN223087173UActive Publication Date: 2025-07-11LIAONING LU TIAN FERTILIZER CO LTD
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Patent Information

Application Number
CN202422467336.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-11
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

When extruding fertilizers, existing ton-pack extruders cannot effectively prevent agglomeration and are inconvenient to transport.

Method used

A ton pack extruder for fertilizer production was designed. Through the worm gear and worm transmission system and conveying mechanism, the angle adjustment and all-round extrusion of ton packs are realized, combined with the conveying function, preventing agglomeration and improving transport efficiency.

Benefits of technology

All-round extrusion of fertilizers is achieved, preventing agglomeration, improving the extrusion quality, and directly transporting tons of bags to the transfer truck through the conveying mechanism, reducing lifting time and improving transport efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ton bag extruding machine for chemical fertilizer production, which comprises a ton bag extruding machine body and further comprises a plurality of ton bags, the shell is arranged on the lower end face of the interior of the ton bag extruding machine body, and a cavity is formed in the lower wall of the ton bag extruding machine body; the rotating shaft is rotationally installed in the cavity, and the top end of the rotating shaft is fixedly connected with the lower end face of the shell; the worm gear is fixedly mounted on the outer surface of the rotating shaft; the worm is rotatably installed in the cavity, the first motor is fixedly installed on the wall face of one side of the ton bag extruding machine body, under the action of the first motor, the worm gear, the worm and the rotating shaft, the shell can be rotated, the ton bags on the shell can rotate, the angles of the ton bags can be adjusted, and therefore the ton bags can be extruded conveniently. According to the ton bag extruder, the ton bag extruder body can extrude fertilizer in a ton bag in all directions, caking is prevented from remaining, the extrusion quality is improved, and convenience is brought to people.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruders, in particular to a ton bag extruder for chemical fertilizer production. Background Technique

[0002] Chemical fertilizers are in powder or granular form. Usually, their packaging uses woven bags. The whole ton bag usually reaches a weight of nearly one ton. Most of the finished packaged fertilizers are prone to caking due to factors such as moisture, their own composition, and long-term stacking and extrusion. This not only brings inconvenience to farmers when applying fertilizers, but also causes inconvenience to the secondary processing of compound fertilizer processing enterprises.

[0003] For example, the utility model patent with the publication number of CN212608287U includes a bracket; a pushing mechanism is arranged on the bracket, and the pushing mechanism has a pushing end; a pressing plate is slidably arranged on the bracket, and the pressing plate is arranged on the pushing end, and the pressing plate is used for extruding materials; a lifting mechanism has a connecting plate and a lifting shaft, the lifting shaft is rotatably arranged on the connecting plate, the connecting plate is used for connecting with a forklift, and the lifting shaft is used for lifting the material to be pressed.

[0004] However, when the device extrudes the ton bag, it does not have the function of rotating the ton bag to adjust the angle of the ton bag. When the ton bag is extruded, the extrusion effect is not good, and the fertilizers in the ton bag are still prone to have caked residues. Content of the Utility Model

[0005] To solve the above problems, that is, to solve the problems proposed in the above background technique, the utility model proposes a ton bag extruder for chemical fertilizer production, including the ton bag extruder body, and also including;

[0006] A housing, arranged on the lower end surface inside the ton bag extruder body, and an opening is formed on the upper wall;

[0007] A cavity, formed inside the lower wall of the ton bag extruder body;

[0008] A rotating shaft, rotatably installed in the cavity, and the top end is fixedly connected to the lower end surface of the housing;

[0009] A worm gear, fixedly installed on the outer surface of the rotating shaft;

[0010] A worm, rotatably installed in the cavity, and meshed with the worm gear;

[0011] A first motor, fixedly installed on one side wall surface of the ton bag extruder body, and the output end is fixedly connected to one end of the worm;

[0012] A conveying mechanism, arranged inside the housing, and used for conveying the ton bag.

[0013] Preferably, the conveying mechanism includes a plurality of conveying rollers, and all the plurality of conveying rollers are rotatably installed inside the housing;

[0014] One end of several adjacent conveying rollers penetrates through one side wall of the housing, and sprockets are respectively and fixedly installed. A chain is provided on one side of the housing, and the chain is respectively meshed and connected with several sprockets;

[0015] A second motor is fixedly installed on the side wall of the housing away from the sprocket, and the output end of the second motor is fixedly connected to one end of a conveying roller.

[0016] Preferably, an annular sliding groove is formed on the lower end surface inside the bulk bag extruder body, and an annular sliding block slidably connected to the annular sliding groove is fixedly installed on the lower end surface of the housing.

[0017] Preferably, anti-slip lines are formed on the outer surface of the conveying roller.

[0018] The beneficial technical effects of the present utility model are as follows: Under the action of the first motor, the worm gear, the worm and the rotating shaft, the housing can be rotated, so that the bulk bag thereon can be rotated, and the angle of the bulk bag can be adjusted, enabling the bulk bag extruder body to squeeze the fertilizer in the bulk bag in all directions, preventing lumps from remaining and improving the extrusion quality;

[0019] At the same time, under the action of the conveying mechanism, the extruded bulk bag can be conveyed to a preset transfer trolley, which is convenient for transportation, reduces the action of lifting and transferring the bulk bag during transfer, improves the transfer efficiency, and brings convenience to people. Brief Description of the Drawings

[0020] Figure 1 Shows the schematic main sectional view structure of the present utility model.

[0021] Figure 2 Shows the present utility model Figure 1 The enlarged schematic structure view of part A.

[0022] Reference numerals in the drawings: 1, bulk bag extruder body; 2, housing; 3, cavity; 4, rotating shaft; 5, worm gear; 6, worm; 7, first motor; 8, conveying roller; 9, sprocket; 10, chain; 11, second motor; 12, annular sliding groove; 13, annular sliding block. Detailed Embodiments

[0023] The preferred embodiments of the present utility model will be described below with reference to the drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.

[0024] The present utility model provides a bulk bag extruder for chemical fertilizer production, including a bulk bag extruder body 1, and further including;

[0025] The housing 2 is arranged on the inner lower end surface of the bulk bag extruder body 1, and an opening is formed on the upper wall;

[0026] The housing 2 is rotatably installed on the inner lower end surface of the bulk bag extruder body 1;

[0027] The cavity 3 is formed in the lower wall of the bulk bag extruder body 1;

[0028] The rotating shaft 4 is rotatably installed in the cavity 3, and the top end is fixedly connected to the lower end surface of the housing 2;

[0029] The worm gear 5 is fixedly installed on the outer surface of the rotating shaft 4;

[0030] The worm 6 is rotatably installed in the cavity 3 and is meshed with the worm gear 5;

[0031] The first motor 7 is fixedly installed on one side wall surface of the bulk bag extruder body 1, and the output end is fixedly connected to one end of the worm 6;

[0032] The rotation of the output end of the first motor 7 can drive the worm 6 to rotate, the rotation of the worm 6 can drive the worm gear 5 and the rotating shaft 4 to rotate simultaneously, and at this time the rotation of the rotating shaft 4 can drive the housing 2 to rotate;

[0033] The conveying mechanism is arranged in the housing 2 and is used for conveying the bulk bag.

[0034] Specifically, the conveying mechanism includes a plurality of conveying rollers 8, and the plurality of conveying rollers 8 are all rotatably installed in the housing 2;

[0035] One end of the adjacent plurality of conveying rollers 8 penetrates through one side wall of the housing 2, and sprockets 9 are respectively fixedly installed, and a chain 10 is arranged on one side of the housing 2, and the chain 10 is respectively meshed with the plurality of sprockets 9;

[0036] A second motor 11 is fixedly installed on the side wall of the housing 2 away from the sprocket 9, and the output end of the second motor 11 is fixedly connected to one end of a conveying roller 8;

[0037] The rotation of the output end of the second motor 11 can drive a conveying roller 8 and a sprocket 9 to rotate simultaneously. At this time, under the action of the chain 10, the remaining plurality of sprockets 9 can drive the remaining plurality of conveying rollers 8 to rotate simultaneously, so as to convey the bulk bag and convey it to a preset transfer trolley beside, reducing the time of hoisting and transporting.

[0038] Specifically, an annular chute 12 is formed on the inner lower end surface of the bulk bag extruder body 1, and an annular slider 13 slidably connected to the annular chute 12 is fixedly installed on the lower end surface of the housing 2;

[0039] Under the action of the annular chute 12 and the annular slider 13, the rotation of the housing 2 can be made more stable. At the same time, the annular slider 13 can also play a role in supporting the housing 2.

[0040] Specifically, anti-slip patterns are formed on the outer surface of the conveying roller 8;

[0041] The anti-slip patterns can make the conveying of the ton bags by the conveying roller 8 more efficient and prevent the conveying roller 8 from idling and slipping.

[0042] Working principle: First, the staff hoists and places the ton bag on the conveying roller 8. At this time, the staff starts the ton bag extruder body 1 to extrude the ton bag. After the extrusion is completed, the ton bag is released. Then, the first motor 7 is started. The rotation of the output end of the first motor 7 can drive the worm 6 to rotate. The rotation of the worm 6 can drive the worm gear 5 and the rotating shaft 4 to rotate simultaneously. At this time, the rotation of the rotating shaft 4 can drive the housing 2 and the conveying roller 8 to rotate simultaneously, making the ton bag rotate and changing its angle. After the rotation is completed, the first motor 7 is turned off. At the same time, the ton bag extruder body 1 is started to extrude the ton bag again, which can crush the caked chemical fertilizer raw materials in the ton bag. After the extrusion is completed, the staff starts the first motor 7 to rotate the housing 2 to a predetermined position. At this time, the second motor 11 is started. The rotation of the output end of the second motor 11 can drive one conveying roller 8 and one sprocket 9 to rotate simultaneously. At this time, under the action of the chain 10, the remaining several sprockets 9 can drive the remaining several conveying rollers 8 to rotate simultaneously, so as to convey the ton bag and transport it to a preset transfer trolley beside, reducing the hoisting and transporting time and bringing convenience to people.

[0043] Although the present invention has been described with reference to the preferred embodiments, various improvements can be made to it and its components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way. The present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

[0044] In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0045] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly defined and limited, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0046] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device comprising a series of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to these processes, articles, or apparatus / devices.

[0047] So far, the technical solution of the present utility model has been described in conjunction with the preferred embodiments shown in the drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.

Claims

1. A ton bag extruder for chemical fertilizer production, comprising a ton bag extruder body (1), characterized in that, Further included are; a housing (2), disposed on the inner lower end surface of the bulk bag extruder body (1), and having an opening formed on its upper wall; a cavity (3), formed within the lower wall of the bulk bag extruder body (1); a rotating shaft (4), rotatably installed within the cavity (3), and having its top end fixedly connected to the lower end surface of the housing (2); a worm gear (5), fixedly installed on the outer surface of the rotating shaft (4); a worm (6), rotatably installed within the cavity (3), and meshingly connected to the worm gear (5); a first motor (7), fixedly installed on one side wall surface of the bulk bag extruder body (1), and having its output end fixedly connected to one end of the worm (6); a conveying mechanism, disposed within the housing (2), for conveying the bulk bag.

2. The ton bag extruder for chemical fertilizer production according to claim 1, characterized in that, The conveying mechanism includes a plurality of conveying rollers (8), and the plurality of conveying rollers (8) are all rotatably installed within the housing (2); One end of each adjacent pair of the plurality of conveying rollers (8) penetrates through one side wall of the housing (2), and sprockets (9) are respectively fixedly installed thereon. A chain (10) is provided on one side of the housing (2), and the chain (10) is respectively meshingly connected to the plurality of sprockets (9); A second motor (11) is fixedly installed on the side wall of the housing (2) away from the sprockets (9), and the output end of the second motor (11) is fixedly connected to one end of one of the conveying rollers (8).

3. A ton bag extruder for chemical fertilizer production according to claim 1, characterized in that, An annular chute (12) is formed on the inner lower end surface of the bulk bag extruder body (1), and an annular slider (13) slidably connected to the annular chute (12) is fixedly installed on the lower end surface of the housing (2).

4. A ton bag extruder for fertilizer production according to claim 2, characterized in that, Anti-slip lines are formed on the outer surface of the conveying roller (8).

Citation Information

Patent Citations

  • Ton bag extruding machine

    CN212608287U