Layer winding equipment for aluminum alloy welding wire machining
Through the design of the adjustment mechanism and limit structure, the convenience problem of the layer winding device for aluminum alloy wire processing when the size of the winding rollers is different is solved, and the stable winding and convenient operation of different winding rollers is achieved, and the adaptability and production efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202422124562.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing layer winding device for aluminum alloy wire processing has different sizes and is not easy to use, which affects the convenience of operation.
By setting up an adjustment mechanism and a limiting structure, including a motor-driven screw and screw, the distance between the positioning plate and the vertical plate is accurately adjusted, and the winding roller is driven by the arc plate and the motor to ensure stable winding.
It improves the convenience and adaptability of the equipment, can adapt to the positioning and stable winding of winding rollers of different sizes, and improves the convenience of operation and production efficiency.
Smart Images

Figure CN223087316U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of aluminum alloy welding wire processing, and particularly relates to a layer winding device for aluminum alloy welding wire processing. Background Technique
[0002] Aluminum and aluminum alloy welding wires are selected according to conditions such as the type of base material, requirements for the mechanical properties and corrosion resistance of the welded joint, etc. When welding aluminum and aluminum alloy, thin plates with chemical compositions similar to those of the base material are often cut into strips as welding wires. For heat treatment strengthened aluminum alloys with a relatively large tendency to form welding hot cracks, welding wires with good crack resistance should be mainly selected. In the conventional state, the welding wires are generally in a coiled state. The publication number is CN221026905U, which discloses a layer winding device for aluminum alloy welding wire processing. An adjusting component is provided on the right side of the base. The adjusting component includes an air pump. The output end of the air pump is fixedly connected to a telescopic cylinder A through an air pipe A. A limiting plate is fixedly connected to the end of the telescopic cylinder A. A three-way valve is fixedly provided on the air pipe A. One side of the three-way valve is fixedly connected to a telescopic cylinder B through an air pipe B. A wire threading ring is fixedly provided at the end of the telescopic cylinder B. The air pressure generated by the air pump is conveyed into the telescopic cylinder A through the air pipe A, so as to adjust the distance between the limiting plate and the fixing plate, enabling the device to wind welding wires of different sizes, thereby improving the practicability of the device.
[0003] Regarding the above related technologies, the inventor believes that there are the following drawbacks: During the application process, although the distance between the limiting plate and the fixing plate can be adjusted, enabling the device to wind welding wires of different sizes, in the actual application process, due to the different sizes of the winding rollers for winding the wires, the convenience of using the device will be affected subsequently, making it inconvenient for the subsequent operation of the staff. Summary of the Invention
[0004] In order to improve the above problems, the present application provides a layer winding device for aluminum alloy welding wire processing.
[0005] The layer winding device for aluminum alloy welding wire processing provided by the present application adopts the following technical solutions:
[0006] A layer winding device for aluminum alloy welding wire processing includes a base. One side of the upper surface of the base is fixedly installed with a vertical plate. One side of the vertical plate is rotatably connected to a horizontal pipe through a rotating shaft. One side of the inner wall of the horizontal pipe is rotatably connected to a rotating bearing;
[0007] A sliding plate is arranged on the top of the base. A positioning plate is fixedly installed on the top of the sliding plate. One side of the positioning plate is fixedly installed with a sleeve. One side of the inner wall of the sleeve is fixedly installed with a shock-absorbing spring. One side of the shock-absorbing spring is fixedly installed with a turntable;
[0008] An adjusting mechanism is arranged inside the base;
[0009] The adjusting mechanism includes a cavity opened inside the base. A slide plate is slidably connected inside the cavity. A slide bar is fixedly installed on the top of the slide plate. The top of the slide bar penetrates through the base and extends to the outside of the base and is fixedly connected to the bottom of the sliding plate. A motor is fixedly installed on one side of the inner wall of the cavity. The output shaft of the motor is fixedly installed with a lead screw. One end of the lead screw penetrates through the slide plate and extends to the outside of the slide plate.
[0010] By adopting the above technical solution, control the motor to work. Then the motor drives the lead screw to rotate, and then the slide plate on the lead screw moves, so as to conveniently move the position of the sliding plate on the slide bar, thereby conveniently adjusting the distance between the positioning plate and the vertical plate, so as to conveniently adjust and position according to the sizes of different winding rollers, facilitating subsequent winding operations and subsequent use, and improving the convenience of using this equipment.
[0011] Optionally, a screw is inserted on the surface of the horizontal pipe. One end of the screw located inside the horizontal pipe is rotatably connected with an arc-shaped plate through a bearing. The inner side of the arc-shaped plate is a smooth curved surface.
[0012] By adopting the above technical solution, the provided screw facilitates the movement of the arc-shaped plate during use, thereby facilitating the limiting operation of the winding roller, facilitating subsequent operations, and improving the convenience of using this equipment.
[0013] Optionally, a screw hole for the screw to pass through is opened on the surface of the horizontal pipe. The screw hole is threadedly connected with the screw. One end of the screw located outside the horizontal pipe is fixedly installed with a wrench. The surface of the wrench is provided with anti-slip lines.
[0014] By adopting the above technical solution, insert one end of the winding roller into the inside of the horizontal pipe. Then the side of the bearing rotates to contact one side of the winding roller. The other end of the winding roller is placed inside the sleeve, so that one side of the turntable contacts one end of the winding roller. A motor is fixedly installed on one side of the turntable for driving the winding roller to rotate. Then tighten the screw so that the inner side of the arc-shaped plate at one end of the screw contacts the surface of the winding roller.
[0015] Optionally, mounting plates are fixedly installed at the four corners of the bottom of the base. Mounting holes are opened on the mounting plates. The mounting holes are oblong holes. The lower surface of the mounting plates is provided with anti-slip lines.
[0016] By adopting the above technical solution, the provided mounting plates achieve the effect of facilitating the installation and positioning during use, thus also facilitating subsequent use and improving the installation convenience of this component.
[0017] Optionally, anti-slip strips are fixedly installed on the inner wall of the sleeve. One side of the anti-slip strips is semi-circular.
[0018] By adopting the above technical solution, the anti-slip strip is provided to facilitate the anti-slip operation, thus facilitating subsequent use and improving the use efficiency of the device.
[0019] Optionally, support blocks are fixedly installed at the four corners of the bottom of the sliding plate. The bottom of the support block is slidably connected to the upper surface of the base. Rod grooves for the slide bars to pass through are formed on both sides of the upper surface of the base, and the inner wall of the rod groove is slidably connected to the surface of the slide bar.
[0020] By adopting the above technical solution, the provided support blocks achieve the effect of facilitating the support and positioning during use, facilitating subsequent use, and thus improving the use efficiency of the device.
[0021] Optionally, a threaded hole for the lead screw to pass through is formed in the sliding plate, and the threaded hole is in threaded connection with the lead screw. One end of the lead screw is sleeved with a sleeve rotatably connected to the lead screw, and one end of the sleeve is fixedly connected to one side of the inner wall of the cavity.
[0022] By adopting the above technical solution, the provided threaded hole achieves the effect of facilitating the rotation of the lead screw during use. At the same time, the setting of the sleeve achieves the effect of facilitating the limit of the lead screw, thus facilitating subsequent use.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. For the layer winding device for processing aluminum alloy welding wires, by controlling the motor to work, the motor then drives the lead screw to rotate, and then the sliding plate on the lead screw moves, thereby facilitating the movement of the position of the sliding plate on the slide bar, thus facilitating the adjustment of the distance between the positioning plate and the vertical plate, and thus facilitating the adjustment and positioning according to the sizes of different winding rollers, facilitating subsequent winding operations, being convenient for subsequent use, and improving the use convenience of the device;
[0025] 2. For the layer winding device for processing aluminum alloy welding wires, by inserting one end of the winding roller into the interior of the horizontal pipe, then one side of the rotating bearing contacts one side of the winding roller, the other end of the winding roller is placed inside the sleeve, such that one side of the turntable contacts one end of the winding roller, a motor is fixedly installed on one side of the turntable for driving the winding roller to rotate, and then the screw is tightened such that the inner side of the arc-shaped plate at one end of the screw contacts the surface of the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a first perspective three-dimensional sectional structure schematic diagram of the present utility model;
[0027] Figure 2 is a second perspective three-dimensional sectional structure schematic diagram of the present utility model;
[0028] Figure 3 is a schematic diagram of the third - perspective three - dimensional sectional structure of the present utility model;
[0029] Figure 4 is the present utility model Figure 3 a schematic enlarged view of the structure at position A in it.
[0030] Explanation of reference numerals: 1, base; 2, vertical plate; 3, horizontal pipe; 4, rotating bearing; 5, sliding plate; 6, positioning plate; 7, sleeve; 8, shock - absorbing spring; 9, turntable; 10, adjusting mechanism; 100, sliding plate; 101, sliding rod; 102, motor; 103, lead screw; 11, screw; 12, arc - shaped plate; 13, mounting plate; 14, anti - slip strip; 15, support block. Specific embodiments
[0031] The following further elaborates on this application in conjunction with the attached Figures 1 - 4 drawings for a more detailed description.
[0032] The embodiment of this application discloses a layer - winding device for processing aluminum alloy welding wires. Referring to Figure 1 and Figure 3 , it includes a base 1. Mounting plates 13 are fixedly installed at the four corners of the bottom of the base 1, which serves as the support foundation of the device. Long - round holes are provided in the mounting plates 13. The lower surface of the mounting plates 13 is provided with anti - slip patterns to enhance the friction force and prevent the device from sliding or moving during use. On one side of the upper surface of the base 1, a vertical plate 2 is fixedly installed, providing a vertical support structure. One side of the vertical plate 2 is rotatably connected to a horizontal pipe 3 through a rotating shaft. The horizontal pipe 3 is rotatably connected to one side of the vertical plate 2 through a rotating shaft. One side of the inner wall of the horizontal pipe 3 is rotatably connected to a rotating bearing 4, providing a smooth rotational movement, reducing friction, and ensuring that the horizontal pipe 3 can rotate smoothly.
[0033] Referring to Figure 1, a screw rod 11 is inserted on the surface of the horizontal pipe 3. One end of the screw rod 11 located inside the horizontal pipe 3 is rotatably connected with an arc-shaped plate 12 through a bearing. The inner side of the arc-shaped plate 12 is a smooth curved surface. The smooth curved surface of the arc-shaped plate 12 ensures uniform contact with the surface of the wire winding roller, provides uniform pressure during the wire winding process, is conducive to maintaining the stability of the wire winding roller, and prevents sliding or asymmetric wire winding during the operation. A screw hole for the screw rod 11 to pass through is opened on the surface of the horizontal pipe 3. The screw hole is threadedly connected with the screw rod 11. One end of the screw rod 11 located outside the horizontal pipe 3 is fixedly installed with a wrench. The surface of the wrench is provided with anti-slip lines for easy manual operation. Insert one end of the wire winding roller into the inside of the horizontal pipe 3, then rotate the bearing 4 so that one side of it contacts one side of the wire winding roller. The other end of the wire winding roller is placed inside the sleeve 7 to ensure stable support. Make one side of the turntable 9 contact one end of the wire winding roller. A motor is fixedly installed on one side of the turntable 9 to drive the wire winding roller to rotate, ensuring the smoothness and consistency of the wire winding, enabling the motor to effectively drive the wire winding roller to rotate, thereby realizing uniform layer winding. Then tighten the screw rod 11 so that the inner side of the arc-shaped plate 12 at one end of the screw rod 11 contacts the surface of the wire winding roller, ensuring that the wire winding roller is firmly fixed inside the horizontal pipe 3. The fixed position of the wire winding roller can be adjusted as needed to adapt to aluminum alloy welding wires of different diameters or types.
[0034] Refer to Figure 1 , an adjusting mechanism 10 is arranged inside the base 1. The adjusting mechanism 10 includes a cavity opened inside the base 1. A sliding plate 100 is slidably connected inside the cavity. A sliding rod 101 is fixedly installed on the top of the sliding plate 100. The top of the sliding rod 101 penetrates through the base 1 and extends to the outside of the base 1 and is fixedly connected with the bottom of the sliding plate 5. A motor 102 is fixedly installed on one side of the inner wall of the cavity. The output shaft of the motor 102 is fixedly installed with a lead screw 103. The motor 102 drives the lead screw 103 to rotate, causing the sliding plate 100 to slide inside the cavity, enabling the user to accurately control the position of the sliding rod 101 and the connected sliding plate 5, thereby precisely adjusting the distance between the positioning plate 6 and the vertical plate 2, and by adjusting the position of the sliding plate 100, it is convenient to adjust according to the sizes of different wire winding rollers, and it can adapt to wire winding rollers of different diameters or specifications, enhancing the adaptability and flexibility of the equipment.
[0035] One end of the lead screw 103 penetrates through the sliding plate 100 and extends to the outside of the sliding plate 100. A threaded hole for the lead screw 103 to pass through is provided on the sliding plate 100, and the threaded hole is threadedly connected to the lead screw 103. A sleeve rotatably connected to the lead screw 103 is sleeved on one end of the lead screw 103. One end of the sleeve is fixedly connected to one side of the inner wall of the cavity. The control motor 102 works, and then the motor 102 drives the lead screw 103 to rotate, and then the sliding plate 100 on the lead screw 103 moves, so as to conveniently move the position of the sliding plate 100 on the sliding rod 101, thereby conveniently adjusting the distance between the positioning plate 6 and the vertical plate 2, so as to conveniently adjust and position it according to the sizes of different winding rollers, facilitating subsequent winding operations, being convenient for subsequent use, improving the use convenience of the device, realizing the precise and automatic adjustment of the positions of the sliding rod 101 and the sliding plate 5, improving the use convenience of the device, also enhancing the adaptability and production efficiency of the device, effectively meeting the processing requirements of different winding rollers, and ensuring stable and accurate operation.
[0036] Refer to Figure 2 , support blocks 15 are fixedly installed at the four corners of the bottom of the sliding plate 5. The bottom of the support blocks 15 is slidably connected to the upper surface of the base 1, providing stable support for the sliding plate 5. The support blocks 15 are distributed at the four corners of the sliding plate 5, evenly sharing the weight of the sliding plate 5 and reducing uneven pressure. Rod grooves for the sliding rod 101 to pass through are provided on both sides of the upper surface of the base 1, and the inner wall of the rod groove is slidably connected to the surface of the sliding rod 101, enabling the precise movement of the sliding plate 5, realizing good guidance when the sliding rod 101 slides, preventing the sliding plate 5 from tilting or moving irregularly, providing a guiding function, and enabling the sliding plate 5 to always move along a predetermined trajectory during the movement process.
[0037] Refer to Figure 3 and Figure 4 , a sliding plate 5 is arranged on the top of the base 1. Through the support of the base 1, a stable platform is provided, realizing the stability of the components installed on the sliding plate 5. A positioning plate 6 is fixedly installed on the top of the sliding plate 5. A sleeve 7 is fixedly installed on one side of the positioning plate 6. An anti-slip strip 14 is fixedly installed on the inner wall of the sleeve 7. One side of the anti-slip strip 14 is semicircular, enhancing the friction with other components, preventing the components from sliding or moving in the sleeve, effectively improving the stability of the components, and not generating displacement during the operation process. A shock-absorbing spring 8 is fixedly installed on one side of the inner wall of the sleeve 7. The shock-absorbing spring 8 absorbs and buffers the vibration and impact generated during the operation of the device, reducing the influence of vibration on the device and the workpiece, and improving the running stability of the device. Through the combination of the sliding plate 5, the positioning plate 6, the sleeve 7, the anti-slip strip 14, the shock-absorbing spring 8 and the turntable 9, stable support and precise positioning functions are provided, realizing the running stability of the device, improving the operation accuracy, and extending the service life of the device.
[0038] The implementation principle of a layer winding device for processing aluminum alloy welding wires in an embodiment of the present application is as follows: When positioning wire winding rollers of different sizes is required, the motor 102 is controlled to operate. Subsequently, the motor 102 drives the lead screw 103 to rotate, and then the slide plate 100 on the lead screw 103 moves, thereby facilitating the movement of the position of the slide plate 100 on the slide bar 101, so as to conveniently adjust the distance between the positioning plate 6 and the vertical plate 2, thus facilitating the adjustment and positioning according to the sizes of different wire winding rollers, facilitating subsequent winding operations, facilitating subsequent use, and improving the convenience of use of the device. When limiting the wire winding roller, one end of the wire winding roller is inserted into the interior of the horizontal pipe 3. Subsequently, the side of the rotating bearing 4 contacts one side of the wire winding roller, and the other end of the wire winding roller is placed inside the sleeve 7, such that one side of the turntable 9 contacts one end of the wire winding roller. A motor is fixedly installed on one side of the turntable 9 for driving the wire winding roller to rotate. Subsequently, the screw 11 is tightened, such that the inner side of the arc-shaped plate 12 at one end of the screw 11 contacts the surface of the wire winding roller.
[0039] The above are only exemplary embodiments of the present disclosure and should not be used to limit the scope of the present disclosure. That is, any equivalent changes and modifications made in accordance with the teachings of the present disclosure still fall within the scope covered by the present disclosure. After considering the specification and the practice of the disclosure, those skilled in the art will readily think of other implementation schemes of the present disclosure. This application aims to cover any variations, uses, or adaptive changes of the present disclosure, which follow the general principles of the present disclosure and include common general knowledge or conventional technical means in the technical field not recorded in the present disclosure.
Claims
1. A layer winding device for processing aluminum alloy welding wires, characterized in that: It includes a base (1). On one side of the upper surface of the base (1), a vertical plate (2) is fixedly installed. On one side of the vertical plate (2), a horizontal pipe (3) is rotatably connected through a rotating shaft. On one side of the inner wall of the horizontal pipe (3), a rotating bearing (4) is rotatably connected. On the top of the base (1), a sliding plate (5) is provided. On the top of the sliding plate (5), a positioning plate (6) is fixedly installed. On one side of the positioning plate (6), a sleeve (7) is fixedly installed. On one side of the inner wall of the sleeve (7), a shock-absorbing spring (8) is fixedly installed. On one side of the shock-absorbing spring (8), a turntable (9) is fixedly installed. An adjusting mechanism (10) is arranged inside the base (1). The adjusting mechanism (10) includes a cavity opened inside the base (1). Inside the cavity, a sliding plate (100) is slidably connected. On the top of the sliding plate (100), a sliding rod (101) is fixedly installed. The top of the sliding rod (101) penetrates through the base (1) and extends to the outside of the base (1) and is fixedly connected to the bottom of the sliding plate (5). On one side of the inner wall of the cavity, a motor (102) is fixedly installed. On the output shaft of the motor (102), a lead screw (103) is fixedly installed. One end of the lead screw (103) penetrates through the sliding plate (100) and extends to the outside of the sliding plate (100).
2. The layer winding device for processing aluminum alloy welding wires according to claim 1, wherein: A screw rod (11) is inserted into the surface of the horizontal pipe (3). One end of the screw rod (11) located inside the horizontal pipe (3) is rotatably connected to an arc-shaped plate (12) through a bearing. The inner side of the arc-shaped plate (12) is a smooth curved surface.
3. The layer winding device for processing aluminum alloy welding wires according to claim 2, characterized in that: On the surface of the horizontal pipe (3), a screw hole for the screw rod (11) to pass through is opened. The screw hole is threadedly connected to the screw rod (11). One end of the screw rod (11) located outside the horizontal pipe (3) is fixedly installed with a wrench. The surface of the wrench is provided with anti-slip threads.
4. The layer winding device for processing aluminum alloy welding wires according to claim 1, wherein: At the four corners of the bottom of the base (1), mounting plates (13) are fixedly installed. On the mounting plates (13), mounting holes are opened. The mounting holes are oblong holes. The lower surface of the mounting plates (13) is provided with anti-slip threads.
5. The layer winding device for processing aluminum alloy welding wires according to claim 1, characterized in that: On the inner wall of the sleeve (7), an anti-slip strip (14) is fixedly installed. One side of the anti-slip strip (14) is semi-circular.
6. The layer winding device for processing aluminum alloy welding wires according to claim 1, characterized in that: At the four corners of the bottom of the sliding plate (5), support blocks (15) are fixedly installed. The bottom of the support blocks (15) is slidably connected to the upper surface of the base (1). On both sides of the upper surface of the base (1), rod grooves for the sliding rods (101) to pass through are opened. And the inner wall of the rod grooves is slidably connected to the surface of the sliding rods (101).
7. The layer winding device for processing aluminum alloy welding wires according to claim 1, characterized in that: On the sliding plate (100), a threaded hole for the lead screw (103) to pass through is opened. And the threaded hole is threadedly connected to the lead screw (103). One end of the lead screw (103) is sleeved with a sleeve rotatably connected to the lead screw (103). One end of the sleeve is fixedly connected to one side of the inner wall of the cavity.
Citation Information
Patent Citations
A layer winding device for processing aluminum alloy welding wire
CN221026905U