Novel cathode roller internal supporting structure

By improving the support structure of the cathode roller and adopting a combination design of titanium cylinder, conductive steel cylinder and sealed end cap, the problem of insufficient support strength of the traditional cathode roller is solved, and the effect of conductivity uniformity and rapid maintenance is achieved.

CN223087947UActive Publication Date: 2025-07-11TITANIUM (SUZHOU) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422147384.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-11
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The internal support structure of the traditional cathode roller has low strength and the conductive web is welded, which is inconvenient for later disassembly.

Method used

The combined structure of titanium cylinder, conductive steel cylinder, sealed end cover, conductive web plate and transmission shaft is adopted. The support strength is improved through the design of contacts and support rods, and quick disassembly and assembly is achieved through the bolt and plug.

Benefits of technology

Improves the conductivity uniformity and overall support capacity of the cathode roller, while facilitating rapid installation and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of supporting mechanisms, and relates to a novel cathode roller internal supporting structure which comprises a titanium cylinder, a conductive steel cylinder, a sealing end cover, a conductive center plate and a transmission shaft, the titanium cylinder is sleeved on the outer side of the conductive steel cylinder, and a plurality of pairs of contact pieces are fixedly welded on the inner wall of the conductive steel cylinder. The two sealing end covers are fixedly mounted at the two ends of the titanium cylinder correspondingly, a plurality of inserting bases are integrally formed at the ends, close to each other, of the two sealing end covers, and a plurality of supporting rods are fixedly inserted between the two sealing end covers through the inserting bases; a plurality of contacts are integrally formed on the periphery of the conductive center plate at equal intervals, and mortise bolts are inserted into the contacts; the supporting structure is arranged on the inner wall of the cathode roller for use, and combined installation is adopted, so that the overall strength is improved, and later maintenance is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of support mechanisms, and particularly relates to an internal support structure of a new type of cathode roller. Background Art

[0002] A cathode roller is a special device used in the electrolysis process of hydrometallurgy. Generally speaking, it is a conductive roller. It is often used in large electrolytic cells for electrolysis of copper, nickel, zinc, etc., and plays the roles of current conduction, solution stirring and pressing. The cathode roller is composed of multiple hollow tubes, and the inner wall is coated with lead or lead alloy. The internal structure of the cathode roller is not completely solid. It is composed of multiple hollow tubes, and the outer diameter and length of the tubes vary according to different usage requirements, generally ranging from dozens to more than a hundred tubes. Moreover, the hollow tubes have uniform intervals and angular connections, and the whole structure is very precise. Lead or lead alloy is coated on the inner wall of the internal hollow tubes of the cathode roller to improve the conductivity, so as to prevent the current path of the electrolytic cell from jumping from the air to the liquid surface and the electrolytic cell container, causing an explosion of the electrolytic cell.

[0003] Traditional cathode rollers are mostly supported by internal conductive webs and sealing end caps on both sides. The overall support strength is low, and the conductive webs are mostly welded, which is not convenient for later disassembly and repair. Content of the Utility Model

[0004] In order to solve the technical problems that the traditional cathode roller is mostly supported by conductive webs and sealing end caps on both sides, the overall support strength is low, and the webs are mostly welded, which is not convenient for later disassembly and repair, the utility model provides the following technical solutions:

[0005] The utility model relates to an internal support structure of a new type of cathode roller, which includes a titanium cylinder, a conductive steel cylinder, sealing end caps, conductive webs and a transmission shaft. The titanium cylinder is sleeved outside the conductive steel cylinder. Multiple pairs of contact pieces are fixedly welded on the inner wall of the conductive steel cylinder. There are two sealing end caps, which are respectively fixedly installed at both ends of the titanium cylinder. A plurality of socket joints are integrally formed at one end of the two sealing end caps close to each other. A plurality of support rods are fixedly inserted between the two sealing end caps through the socket joints. A plurality of contact heads are integrally formed at equal intervals in the circumferential direction on the periphery of the conductive web, and bolts are inserted into the contact heads.

[0006] As a preferred technical solution of the utility model, a plurality of contact holes are formed in the inner wall of the titanium cylinder, and a plurality of contacts are integrally formed on the outer arc surface of the conductive steel cylinder corresponding to the contact holes.

[0007] As a preferred technical solution of the utility model, the contact pieces are annular, and a plurality of through grooves are formed at equal intervals in the circumferential direction on the contact pieces.

[0008] As a preferred technical solution of the present utility model, a plurality of mortise holes are equidistantly and circumferentially formed in the contact piece, and the plurality of mortise holes are arranged staggered with the plurality of through grooves, and the conductive web is fixedly installed on the mortise holes through mortise bolts.

[0009] As a preferred technical solution of the present utility model, a plurality of insertion holes are formed in the conductive web, and the support rod penetrates through the conductive web through the insertion holes.

[0010] As a preferred technical solution of the present utility model, there are multiple conductive webs, and shaft holes are formed at the centers of the circles. The transmission shaft is fixedly inserted at the centers of the two sealing end covers and penetrates through the multiple conductive webs through the shaft holes.

[0011] As a preferred technical solution of the present utility model, rubber sealing rings are provided between the two conductive webs and the two ends of the titanium cylinder.

[0012] The beneficial effects achieved by the present utility model are as follows:

[0013] By docking the contacts on the conductive steel cylinder with the charging holes on the titanium cylinder, and the equally spaced conductive webs, the conductivity uniformity of the titanium cylinder is improved, and the service life is prolonged.

[0014] Align the contact heads on the conductive web with the through grooves and snap them into the contact piece, then rotate the conductive web to align with the mortise holes and fix them with mortise bolts, which is convenient for quick disassembly and assembly in the later stage. By passing multiple support rods through the insertion holes on the conductive web and inserting them into the insertion seats on the sealing end cover, the overall support capacity of the titanium cylinder is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0016] Figure 1 is a schematic structural diagram of an internal support structure of a new type of cathode roller of the present utility model;

[0017] Figure 2 is an installation schematic diagram of the titanium cylinder and the conductive steel cylinder in the internal support structure of a new type of cathode roller of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the sealing end cover in the internal support structure of a new type of cathode roller of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the conductive web in the internal support structure of a new type of cathode roller of the present utility model.

[0020] In the figure: 1. Titanium cylinder; 101. Contact hole; 2. Conductive steel cylinder; 201. Contact; 202. Contact piece; 203. Through groove; 3. Sealing end cover; 301. Socket; 302. Support rod; 4. Conductive web; 401. Insertion hole; 402. Shaft hole; 403. Contact head; 404. Dowel; 5. Transmission shaft. Detailed implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work shall fall within the protection scope of the present invention.

[0022] Embodiment: As Figures 1-4 shown, a novel internal support structure of a cathode roller includes a titanium cylinder 1, a conductive steel cylinder 2, a sealing end cover 3, a conductive web 4 and a transmission shaft 5. The titanium cylinder 1 is sleeved outside the conductive steel cylinder 2. A plurality of pairs of contact pieces 202 are fixedly welded on the inner wall of the conductive steel cylinder 2. There are two sealing end covers 3, which are respectively fixedly installed at both ends of the titanium cylinder 1. A plurality of sockets 301 are integrally formed at one end of the two sealing end covers 3 close to each other. A plurality of support rods 302 are fixedly inserted between the two sealing end covers 3 through the sockets 301. A plurality of contact heads 403 are integrally formed at equal intervals in the circumferential direction on the periphery of the conductive web 4, and dowels 404 are inserted on the contact heads 403;

[0023] A plurality of contact holes 101 are opened on the inner wall of the titanium cylinder 1, and a plurality of contacts 201 are integrally formed on the outer arc surface of the conductive steel cylinder 2 corresponding to the contact holes 101. During use, the conductivity uniformity is improved by docking the contacts 201 with the charging holes;

[0024] The contact pieces 202 are annular, and a plurality of through grooves 203 are opened at equal intervals in the circumferential direction on the contact pieces 202. A plurality of dowel holes are opened at equal intervals in the circumferential direction on the contact pieces 202, and the plurality of dowel holes and the plurality of through grooves 203 are arranged alternately. The conductive web 4 is fixedly installed on the dowel holes through the dowels 404. During use, the contact heads 403 on the conductive web 4 are aligned with the through grooves 203 and snapped into the contact pieces 202, and then the conductive web 4 is rotated to align with the dowel holes and fixed through the dowels 404, which is convenient for quick disassembly and assembly;

[0025] A plurality of insertion holes 401 are opened on the conductive web 4, and the support rods 302 pass through the conductive web 4 through the insertion holes 401. During use, the support ability of the web is improved by the support rods 302 passing through the conductive web 4;

[0026] There are multiple conductive webs 4, and a shaft hole 402 is provided at the center of the circle. The transmission shaft 5 is fixedly inserted at the center of the circle of the two sealing end caps 3 and penetrates through multiple conductive webs 4 through the shaft hole 402. Rubber sealing rings are provided between the two conductive webs 4 and the two ends of the titanium cylinder 1. During use, the overall sealing ability of the cathode roller is improved by adding the rubber sealing rings.

[0027] Specifically, when assembling the present utility model, multiple conductive webs 4 are fixedly sleeved on the transmission shaft 5, and then the whole is inserted into the conductive steel cylinder 2. The contact 403 on the conductive web 4 is aligned with the through groove 203 and snapped into the contact piece 202. Then the conductive web 4 is rotated to align with the mortise hole and fixed by the mortise bolt 404. Then one side of the sealing end cap 3 is installed. At the same time, multiple support rods 302 penetrate through the insertion holes 401 on the conductive web 4 and are inserted into the insertion seats 301 on the installed sealing end cap 3. The support ability of the conductive web 4 and the sealing end cap 3 for the whole titanium cylinder 1 is improved by the support rods 302. And during use, the uniformity of the conductivity of the titanium cylinder 1 is improved by the evenly distributed conductive webs 4 and the butt joint effect of the contact points 201 and the charging holes.

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model.

[0029] In the present utility model, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A novel internal support structure for a cathode roll, comprising a titanium cylinder (1), a conductive steel cylinder (2), a sealing end cover (3), a conductive web (4) and a transmission shaft (5), characterized in that: The titanium cylinder (1) is sleeved outside the conductive steel cylinder (2). A plurality of pairs of contact pieces (202) are fixedly welded to the inner wall of the conductive steel cylinder (2). Two sealing end caps (3) are provided and are respectively fixedly installed at both ends of the titanium cylinder (1). A plurality of socket joints (301) are integrally formed at one end of the two sealing end caps (3) close to each other. A plurality of support rods (302) are fixedly inserted between the two sealing end caps (3) through the socket joints (301). A plurality of contact heads (403) are integrally formed at equal intervals in the circumferential direction on the periphery of the conductive web plate (4), and bolts (404) are inserted on the contact heads (403).

2. The internal support structure of a novel cathode roller according to claim 1, characterized in that: A plurality of contact holes (101) are formed in the inner wall of the titanium cylinder (1), and a plurality of contacts (201) are integrally formed on the outer arc surface of the conductive steel cylinder (2) corresponding to the contact holes (101).

3. The internal support structure of a novel cathode roll according to claim 1, characterized in that: The contact piece (202) is annular, and a plurality of through grooves (203) are formed at equal intervals in the circumferential direction on the contact piece (202).

4. A novel internal support structure of a cathode roll according to claim 3, characterized in that: A plurality of socket holes are formed at equal intervals in the circumferential direction on the contact piece (202), and the plurality of socket holes and the plurality of through grooves (203) are arranged in a staggered manner. The conductive web plate (4) is fixedly installed on the socket holes through the bolts (404).

5. A novel internal support structure of a cathode roller according to claim 1, characterized in that: A plurality of insertion holes (401) are formed in the conductive web plate (4), and the support rods (302) penetrate through the conductive web plate (4) through the insertion holes (401).

6. The internal support structure of a novel cathode roll according to claim 1, wherein: A plurality of conductive web plates (4) are provided, and shaft holes (402) are formed at the centers. The transmission shaft (5) is fixedly inserted at the centers of the two sealing end caps (3) and penetrates through the plurality of conductive web plates (4) through the shaft holes (402).

7. A novel internal support structure of a cathode roll according to claim 1, characterized in that: Rubber sealing rings are arranged between the two conductive web plates (4) and the two ends of the titanium cylinder (1).