Impurity removing and carding device for polyester cotton yarn production
By introducing structures such as baffles, collection grooves and drive components into the decompression carding device for polyester cotton yarn production, the cleaning difficulties caused by narrow gaps of parts are solved, rapid cleaning and equipment protection are achieved, and production efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202422758213.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The internal parts of the existing polyester and cotton yarn removal device are closely arranged, which makes it difficult to clean, dust, short velvet, and impurities difficult to completely clean up, disassembly of parts and may cause wear, affecting the normal operation of the device.
Devices including a first baffle, a second baffle, a collection groove, a drive assembly, an adsorption assembly, a feed assembly, a conveying assembly and a decomposition assembly are designed to quickly clean and protect fibers and reduce equipment downtime and wear by adjusting the needle roller position and motor drive.
It realizes rapid cleaning of impurities inside the device, reduces equipment downtime, improves utilization, reduces maintenance costs, extends the service life of the needle roller, and ensures fiber quality.
Smart Images
Figure CN223087987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textiles, in particular to a impurity removing and carding device for polyester cotton yarn production. Background Art
[0002] An impurity removing and carding device for polyester cotton yarn production is a key device specifically used in the production process of polyester cotton yarn. This device can effectively remove impurities in polyester cotton yarn, such as dust, short fibers, cottonseed hulls, etc., and card the polyester cotton yarn to make the fibers straighter and neater. The carding process can improve the structure of the yarn, increase the strength and uniformity of the yarn, improve the quality and performance of the yarn, and provide high-quality raw materials for subsequent textile processing. An impurity removing and carding device for polyester cotton yarn production has an important position in the production of polyester cotton yarn and plays a crucial role. It provides a reliable guarantee for the production of high-quality polyester cotton yarn through its efficient impurity removing and carding functions.
[0003] In an existing impurity removing and carding device for polyester cotton yarn production, various components are usually closely arranged inside, such as needle rollers, adsorption frames, conveying components, etc. The spacing between these components is small, forming many narrow spaces. During cleaning, it is difficult for cleaning tools to enter these areas, resulting in easy accumulation of dust, short lint, impurities, etc. in these dead corners and difficult to thoroughly clean. When the equipment needs to be cleaned, disassembling these components takes a lot of time and effort, and frequent disassembly may cause wear and looseness of the connection parts, affecting the normal operation of the device.
[0004] Therefore, aiming at the problem that in an impurity removing and carding device for polyester cotton yarn production, various components are usually closely arranged inside, such as needle rollers, adsorption frames, conveying components, etc. The spacing between these components is small, forming many narrow spaces. During cleaning, it is difficult for cleaning tools to enter these areas, resulting in easy accumulation of dust, short lint, impurities, etc. in these dead corners and difficult to thoroughly clean. Disassembling these components takes a lot of time and effort, and frequent disassembly may cause wear and looseness of the connection parts, affecting the normal operation of the device. By setting an adjusting component, when too much short fiber and dust accumulate on the needle roller, the position of the needle roller can be adjusted, and the needle roller can be removed from the equipment, so that the cleaning work can be completed in a short time, reducing the equipment downtime, improving the utilization rate of the equipment, reducing the wear and damage of the needle roller caused by impurity accumulation, extending the service life of the needle roller, and reducing the maintenance cost of the equipment. Content of the Utility Model
[0005] In order to overcome the problem that various components in a impurity removal and carding device for polyester-cotton yarn production are usually closely arranged inside, such as needle rollers, adsorption frames, conveying components, etc. The spacing between these components is small, forming many narrow spaces. During cleaning, it is difficult for cleaning tools to enter these areas, resulting in easy accumulation of dust, short lint, impurities, etc. in these dead corners and difficult to thoroughly clean. When the equipment needs to be cleaned, disassembling these components takes a lot of time and effort, and frequent disassembly may cause wear and looseness of the connection parts, affecting the normal operation of the device.
[0006] The technical solution of the present utility model is: An impurity removal and carding device for polyester-cotton yarn production, comprising a bottom plate and a support plate; characterized in that: it further comprises a first baffle, a second baffle, a collection tank, a driving component, an adsorption component, a feeding component, a conveying component, and an impurity removal component; a support plate is arranged above the bottom plate, there are three groups of support plates, a first baffle is arranged above the support plates, a second baffle is arranged on one side of the support plates, a collection tank is arranged outside the support plates, a driving component is arranged outside the support plates, an adsorption component is arranged inside the support plates, a feeding component is arranged above the support plates, a conveying component is arranged inside the support plates, and an impurity removal component is arranged above the bottom plate. The driving component includes a support rod, a threaded rod, a fixed rod, a first motor, a connecting block, a first groove, and a second groove. There are two groups of support rods arranged outside the support plates, there are two groups of first grooves opened inside the support rods, there are two groups of connecting blocks arranged inside the first grooves, a first motor is arranged above the support rods, the output end of the first motor is provided with a threaded rod, a fixed rod is arranged inside the first groove, and there are two groups of second grooves opened outside the support plates.
[0007] Preferably, the first baffle and the second baffle are used to block the dust flying out during the operation of the equipment, which can effectively block the external dust. The collection tank is used to collect the produced polyester-cotton yarn, thereby protecting the produced polyester-cotton and preventing fiber breakage. By starting the first motor to drive the rotation of the threaded rod, the rotation of the threaded rod drives the up and down movement of the connecting block, and the up and down movement of the connecting block drives the up and down movement of the impurity removal component. Thus, when the equipment is out of use, the impurity removal component can be quickly removed from the equipment and the remaining impurities can be cleaned, and the cleaning work can be completed in a short time, reducing the equipment downtime, improving the utilization rate of the equipment, reducing the wear and damage of the equipment caused by impurity accumulation, and reducing the maintenance cost of the equipment.
[0008] As a preference, the feeding component includes a funnel and a conveying rod. A funnel is arranged above the support plate, and a conveying rod is arranged inside the support plate. There are multiple groups of conveying rods.
[0009] Preferably, the conveying assembly includes conveying rollers, a conveyor belt and gears. The conveying rollers are arranged inside the support plate. There are multiple groups of conveying rollers. The conveyor belt is arranged above the conveying rollers. The gears are arranged outside the support plate. There are multiple groups of gears. The conveying rollers and the gears are connected by a rotating shaft.
[0010] Preferably, the conveying assembly further includes a first chain and a second motor. The first chain is arranged outside the gear. There are two groups of first chains. The gear and the second motor are connected by a rotating shaft.
[0011] Preferably, the impurity removing assembly includes a driving wheel, a third motor, a support block and a roller. The roller is arranged inside the support plate. There are multiple groups of rollers. The support block is arranged outside the support plate. The driving wheel is arranged outside the support block. The driving wheel and the third motor are connected by a rotating shaft. The roller and the driving wheel are connected by a rotating shaft.
[0012] Preferably, the impurity removing assembly further includes a second chain, a driven wheel and a needle roller. The second chain is arranged outside the driven wheel. The driven wheel is arranged outside the adjusting assembly. The driven wheel and the needle roller are connected by a rotating shaft.
[0013] Preferably, the adsorption assembly includes an adsorption plate, a handle and a third groove. The third groove is opened on one side of the support plate. The adsorption plate is arranged on one side of the first groove. The handle is arranged on one side of the adsorption plate.
[0014] The beneficial effects of the present utility model:
[0015] 1. Compared with the traditional impurity removing and carding device for producing polyester-cotton yarn, various components are usually closely arranged inside, such as needle rollers, adsorption frames, conveying assemblies, etc. The distances between these components are relatively small, forming many narrow spaces. During cleaning, it is difficult for cleaning tools to enter these areas, resulting in the easy accumulation of dust, short fibers, impurities, etc. in these dead corners and making it difficult to thoroughly clean. Disassembling these components requires a lot of time and effort, and frequent disassembly may cause wear and looseness at the connection parts, affecting the normal operation of the device. By setting the adjusting assembly, when too much short fiber and dust accumulate on the needle roller, the position of the needle roller can be adjusted, and the needle roller can be removed from the device, so that the cleaning work can be completed in a relatively short time, reducing the equipment downtime, improving the utilization rate of the equipment, reducing the wear and damage to the needle roller caused by impurity accumulation, extending the service life of the needle roller, and reducing the maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a first three-dimensional structure schematic diagram of an impurity removing and carding device for producing polyester-cotton yarn of the present utility model;
[0017] Figure 2Shown is a first sectional three-dimensional structural schematic diagram of an impurity removal and carding device for polyester-cotton yarn production according to the present utility model;
[0018] Figure 3 Shown is a second sectional three-dimensional structural schematic diagram of an impurity removal and carding device for polyester-cotton yarn production according to the present utility model;
[0019] Figure 4 Shown is a third sectional three-dimensional structural schematic diagram of an impurity removal and carding device for polyester-cotton yarn production according to the present utility model;
[0020] Description of reference numerals: 1, bottom plate; 2, support plate; 3, first baffle; 4, second baffle; 5, collection tank; 101, support rod; 102, threaded rod; 103, fixed rod; 104, first motor; 105, connecting block; 106, first groove; 107, second groove; 201, funnel; 202, transfer rod; 301, conveyor belt; 302, gear; 303, first chain; 304, second motor; 305, transfer roller; 401, driving wheel; 402, third motor; 403, support block; 404, roller; 405, driven wheel; 406, needle roller; 407, second chain; 501, adsorption plate; 502, handle; 503, third groove. Detailed implementation manners
[0021] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0022] Please refer to Figures 1-4, the present utility model provides an embodiment: an impurity removal and carding device for polyester cotton yarn production, comprising a bottom plate 1, a support plate 2, a first baffle 3, a second baffle 4, a collection tank 5, a drive assembly, an adsorption assembly, a feeding assembly, a conveying assembly, and an impurity removal assembly; a support plate 2 is disposed above the bottom plate 1, there are three groups of support plates 2, a first baffle 3 is disposed above the support plate 2, a second baffle 4 is disposed on one side of the support plate 2, a collection tank 5 is disposed outside the support plate 2, a drive assembly is disposed outside the support plate 2, an adsorption assembly is disposed inside the support plate 2, a feeding assembly is disposed above the support plate 2, a conveying assembly is disposed inside the support plate 2, and an impurity removal assembly is disposed above the bottom plate 1; the drive assembly includes a support rod 101, a threaded rod 102, a fixed rod 103, a first motor 104, a connection block 105, a first groove 106, and a second groove 107. There are two groups of support rods 101 disposed outside the support plate 2. A first groove 106 is formed inside the support rod 101, and there are two groups of first grooves 106. A connection block 105 is disposed inside the first groove 106, and there are two groups of connection blocks 105. A first motor 104 is disposed above the support rod 101, and the output end of the first motor 104 is provided with a threaded rod 102. A fixed rod 103 is disposed inside the first groove 106. A second groove 107 is formed outside the support plate 2, and there are two groups of second grooves 107. During use, the first baffle 3 and the second baffle 4 are used to block the dust flying out during the operation of the device, which can effectively block the external dust. The collection tank 5 is used to collect the produced polyester cotton yarn, so as to protect the produced polyester cotton and prevent fiber breakage. By starting the first motor 104 to drive the rotation of the threaded rod 102, the rotation of the threaded rod 102 drives the up and down movement of the connection block 105, and the up and down movement of the connection block 105 drives the up and down movement of the impurity removal assembly. Thus, when the device is out of use, the impurity removal assembly can be quickly removed from the device and the remaining impurities can be cleaned, the cleaning work can be completed in a short time, the downtime of the device can be reduced, the utilization rate of the device can be improved, the wear and damage of the device caused by impurity accumulation can be reduced, and the maintenance cost of the device can be lowered.
[0023] Please refer to Figures 1-4, in this embodiment, the feeding assembly includes a funnel 201 and a conveying rod 202. The funnel 201 is arranged above the support plate 2, and the conveying rod 202 is arranged inside the support plate 2. Multiple groups of conveying rods 202 are provided. During use, the raw materials can enter the impurity removal and carding device through the funnel 201. The relatively large opening can make the feeding process smoother, thereby reducing the accumulation and blockage at the feeding port. When the operator feeds the raw materials into the feeding port from different positions, the wide opening of the funnel 201 can ensure that the raw materials accurately fall into the device without spilling around. Through the conveying rod 202, the raw materials can be evenly conveyed to the impurity removal assembly; the conveying assembly includes a conveying roller 305, a conveyor belt 301 and a gear 302. The conveying roller 305 is arranged inside the support plate 2. Multiple groups of conveying rollers 305 are provided. The conveyor belt 301 is arranged above the conveying roller 305, and the gear 302 is arranged outside the support plate 2. Multiple groups of gears 302 are provided. The conveying roller 305 and the gear 302 are connected by a rotating shaft. The conveying assembly further includes a first chain 303 and a second motor 304. The first chain 303 is arranged outside the gear 302. Two groups of first chains 303 are provided. The gear 302 and the second motor 304 are connected by a rotating shaft. During use, by starting the second motor 304 to drive the rotation of the gear 302 and the first chain 303, the rotation of the gear 302 and the first chain 303 drives the rotation of the conveying roller 305, and the rotation of the conveying roller 305 drives the rotation of the conveyor belt 301, so as to continuously transport the polyester-cotton yarn raw materials or finished products, realize the continuity of the production process, greatly improve the transportation efficiency of the materials, reduce the production interruption time, and thus improve the overall production efficiency.
[0024] Please refer to Figures 1-4, in this embodiment, the impurity removal component includes a driving wheel 401, a third motor 402, a support block 403, and a roller 404. The roller 404 is arranged inside the support plate 2, the support block 403 is arranged outside the support plate 2, the driving wheel 401 is arranged outside the support block 403. The driving wheel 401 and the third motor 402 are connected by a rotating shaft, and the roller 404 and the driving wheel 401 are connected by a rotating shaft. The impurity removal component further includes a second chain 407, a driven wheel 405, and a needle roller 406. The second chain 407 is arranged outside the driven wheel 405, the driven wheel 405 is arranged outside the adjustment component, and the driven wheel 405 and the needle roller 406 are connected by a rotating shaft. When in use, starting the third motor 402 drives the rotation of the driving wheel 401, the rotation of the driving wheel 401 drives the rotation of the roller 404, the rotation of the driving wheel 401 and the second chain 407 drives the rotation of the driven wheel 405, and the rotation of the driven wheel 405 drives the rotation of the needle roller 406, so that the needle roller 406 can contact the polyester cotton yarn fiber in all directions. The continuous rotation of the needle roller 406 can insert into the fiber bundle at different angles to disperse the fibers and fully comb the single fibers. The adsorption component includes an adsorption plate 501, a handle 502, and a third groove 503. The third groove 503 is opened on one side of the support plate 2, the adsorption plate 501 is arranged on one side of the first groove 106, and the handle 502 is arranged on one side of the adsorption plate 501. When in use, the adsorption plate 501 can be easily disassembled through the handle 502, so that when the equipment is not in use, the adsorption plate 501 can be comprehensively cleaned to prevent blockage.
[0025] When working, the first baffle 3 and the second baffle 4 are used to block the dust flying out during the operation of the equipment, which can effectively prevent external dust, impurities, and pollutants from entering the production area. The collection tank 5 is used to collect the produced polyester cotton yarn, so as to protect the produced polyester cotton and prevent fiber breakage. Starting the first motor 104 drives the rotation of the threaded rod 102, the rotation of the threaded rod 102 drives the up and down movement of the connecting block 105, and the up and down movement of the connecting block 105 drives the up and down movement of the impurity removal component. Thus, when the equipment is out of use, the impurity removal component can be quickly removed from the equipment and the remaining impurities can be cleaned, the cleaning work can be completed in a short time, the downtime of the equipment can be reduced, the utilization rate of the equipment can be improved, the wear and damage of the equipment caused by impurity accumulation can be reduced, and the maintenance cost of the equipment can be lowered.
[0026] Meanwhile, raw materials can enter the impurity removal and carding device through the funnel 201. The larger opening can make the feeding process smoother, thereby reducing the accumulation and blockage of raw materials at the feeding port. When operators put raw materials into the feeding port from different positions, the wide opening of the funnel 201 can ensure that the raw materials accurately fall into the device without spilling around. Through the transmission rod 202, the raw materials can be evenly transported to the impurity removal component;
[0027] Meanwhile, by starting the second motor 304 to drive the rotation of the gear 302 and the first chain 303, the rotation of the gear 302 and the first chain 303 drives the rotation of the conveyor roller 305, and the rotation of the conveyor roller 305 drives the rotation of the conveyor belt 301, thereby being able to continuously transport polyester-cotton yarn raw materials or finished products, realizing the continuity of the production process, greatly improving the transportation efficiency of materials, reducing the production interruption time, and thus improving the overall production efficiency;
[0028] Meanwhile, by starting the third motor 402 to drive the rotation of the driving wheel 401, the rotation of the driving wheel 401 drives the rotation of the roller 404, the rotation of the driving wheel 401 and the second chain 407 drives the rotation of the driven wheel 405, and the rotation of the driven wheel 405 drives the rotation of the needle roller 406, so that the needle roller 406 can contact the polyester-cotton yarn fibers in all directions. The continuous rotation of the needle roller 406 can insert into the fiber bundle at different angles to disperse the fibers, enabling single fibers to be fully carded. The adsorption plate 501 can be easily disassembled through the handle 502, so that when the equipment is not in use, the adsorption plate 501 can be comprehensively cleaned to prevent blockage.
[0029] Through the above steps, the first baffle 3 and the second baffle 4 are used to block the dust flying out during the operation of the equipment, which can effectively prevent external dust, impurities and pollutants from entering the production area. The collection tank 5 is used to collect the produced polyester-cotton yarn, so that the produced polyester-cotton can be protected to prevent fiber breakage. By starting the first motor 104 to drive the rotation of the threaded rod 102, the rotation of the threaded rod 102 drives the up and down movement of the connecting block 105, and the up and down movement of the connecting block 105 drives the up and down movement of the impurity removal component. Thus, when the equipment is out of use, the impurity removal component can be quickly removed from the equipment and the remaining impurities can be cleaned, and the cleaning work can be completed in a short time, reducing the equipment downtime, improving the utilization rate of the equipment, reducing the wear and damage of the equipment caused by impurity accumulation, and reducing the equipment maintenance cost.
[0030] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.
Claims
1. A impurity removal and carding device for polyester-cotton yarn production, comprising a bottom plate (1) and a support plate (2); characterized in that: It also includes a first baffle (3), a second baffle (4), a collection tank (5), a drive assembly, an adsorption assembly, a feeding assembly, a conveying assembly, and a impurity removal assembly; above the bottom plate (1) is provided with a support plate (2), there are three groups of support plates (2), above the support plate (2) is provided with a first baffle (3), on one side of the support plate (2) is provided with a second baffle (4), outside the support plate (2) is provided with a collection tank (5), outside the support plate (2) is provided with a drive assembly, inside the support plate (2) is provided with an adsorption assembly, above the support plate (2) is provided with a feeding assembly, inside the support plate (2) is provided with a conveying assembly, above the bottom plate (1) is provided with an impurity removal assembly, the drive assembly includes a support rod (101), a threaded rod (102), a fixed rod (103), a first motor (104), a connecting block (105), a first groove (106) and a second groove (107), outside the support plate (2) is provided with a support rod (101), there are two groups of support rods (101), inside the support rod (101) is provided with a first groove (106), there are two groups of first grooves (106), inside the first groove (106) is provided with a connecting block (105), there are two groups of connecting blocks (105), above the support rod (101) is provided with a first motor (104), the output end of the first motor (104) is provided with a threaded rod (102), inside the first groove (106) is provided with a fixed rod (103), outside the support plate (2) is provided with a second groove (107), there are two groups of second grooves (107).
2. The impurity removing and carding device for producing polyester-cotton yarn according to claim 1, characterized in that: The feeding assembly includes a funnel (201) and a conveying rod (202), above the support plate (2) is provided with a funnel (201), inside the support plate (2) is provided with a conveying rod (202), and there are multiple groups of conveying rods (202).
3. The impurity removal and carding device for producing polyester-cotton yarn according to claim 2, characterized in that: The conveying assembly includes a conveying roller (305), a conveyor belt (301) and a gear (302), inside the support plate (2) is provided with a conveying roller (305), there are multiple groups of conveying rollers (305), above the conveying roller (305) is provided with a conveyor belt (301), outside the support plate (2) is provided with a gear (302), there are multiple groups of gears (302), and the conveying roller (305) and the gear (302) are connected by a rotating shaft.
4. The impurity removal and carding device for polyester-cotton yarn production according to claim 3, wherein The conveying assembly also includes a first chain (303) and a second motor (304), outside the gear (302) is provided with a first chain (303), there are two groups of first chains (303), and the gear (302) and the second motor (304) are connected by a rotating shaft.
5. The impurity removal and carding device for polyester-cotton yarn production according to claim 4, characterized in that: The impurity removal component includes a driving wheel (401), a third motor (402), a support block (403) and a roller (404). The roller (404) is arranged inside the support plate (2), and multiple groups of rollers (404) are provided. The support block (403) is arranged outside the support plate (2), the driving wheel (401) is arranged outside the support block (403), the driving wheel (401) and the third motor (402) are connected by a rotating shaft, and the roller (404) and the driving wheel (401) are connected by a rotating shaft.
6. The impurity removing and carding device for polyester cotton yarn production according to claim 5, characterized in that: The impurity removal component further includes a second chain (407), a driven wheel (405) and a needle roller (406). The second chain (407) is arranged outside the driven wheel (405), the driven wheel (405) is arranged outside the adjustment component, and the driven wheel (405) and the needle roller (406) are connected by a rotating shaft.
7. The impurity removal and carding device for producing polyester-cotton yarn according to claim 6, characterized in that: The adsorption component includes an adsorption plate (501), a handle (502) and a third groove (503). The third groove (503) is formed on one side of the support plate (2), the adsorption plate (501) is arranged on one side of the first groove (106), and the handle (502) is arranged on one side of the adsorption plate (501).