Yarn fracture resistance enhancing sizing device

By introducing a motor-driven rotary shaft and gear system into the sizing device to adjust the height of the adjusting roller, and cleaning the yarn surface with the cleaning brush and air pump system, the problem of unadjustable yarn tightness is solved, and the yarn resistance to breaking and reliability of the sizing process is improved.

CN223088084UActive Publication Date: 2025-07-11FOSHAN HUAYUTAI WEAVING & DYEING CO LTD
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Patent Information

Application Number
CN202422297893.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-11
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Existing sizing devices cannot flexibly adjust the tightness of the yarn, resulting in uneven slurry or wrinkles during the sizing process, affecting the yarn's crack resistance and fabric quality.

Method used

A yarn anti-break performance enhanced sizing device is designed. The height of the adjustment roller is adjusted through the motor-driven rotating shaft and gear system, and the tightness of the yarn is accurately controlled. It is equipped with a cleaning brush and an air pump system to clean the yarn surface to ensure that the slurry is evenly covered and dust impurities are removed.

Benefits of technology

Accurate adjustment of the tightness of the yarn is achieved, the yarn resistance to breakage and production efficiency is improved, and the smooth progress of the sizing process and the stability of the fabric quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile, and discloses a yarn fracture resistance enhancing sizing device which comprises a base, the outer wall of the base is fixedly connected with a vertical plate, the interior of the vertical plate is slidably connected with a sliding rod, the outer wall of the sliding rod is rotatably connected with an adjusting roller, the outer wall of the sliding rod is fixedly connected with a fixing frame, and the outer wall of the fixing frame is fixedly connected with an adjusting roller. A fixing seat is fixedly connected to the outer wall of the base, rotating shafts which are in bilateral symmetry are rotatably connected to the interior of the fixing seat, a first motor is fixedly connected to the outer wall of the base, and the output end of the first motor is fixedly connected to one end of the rotating shaft on the right side. According to the device, the first motor drives the rotating shaft on the right side to be matched with the two gears so as to drive the movable plates on the two sides to rotate, so that the movable plates can drive the limiting rods and the sliding seats to slide in the top plate and the fixed frame respectively, and then the adjusting rollers are pushed to move up and down; the problem that most of existing sizing devices cannot adjust the tightening degree of the yarn is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile, in particular to a sizing device for enhancing the anti - fracture performance of yarns. Background Technique

[0002] Yarn is one of the basic materials in the textile industry and is widely used in multiple fields such as weaving, knitting, and embroidery. It is made of natural fibers or synthetic fibers and processed through the spinning process, having good flexibility, tensile strength, and wear resistance. During the weaving process, the quality of the yarn directly affects the final performance of the fabric, such as softness, gloss, and durability. Therefore, in textile production, the yarn is not only an important part of the production process but also the key to improving product quality and enriching product varieties. Before weaving, the yarn usually needs to be sized to improve its anti - fracture performance. The sizing device soaks the yarn in the sizing solution and forms a uniform sizing film on the surface of the yarn, thereby enhancing the tensile strength and wear resistance of the yarn. During the sizing process, after the yarn passes through the sizing tank, the sizing solution is solidified on the yarn through a drying device, enabling it to better withstand mechanical stress during weaving and reducing the breakage rate. In this way, the sizing device can not only improve the production efficiency of the yarn but also significantly reduce the production losses caused by yarn breakage and ensure the stability of the fabric quality.

[0003] Most of the existing sizing devices cannot adjust the tightness of the yarn itself. This makes the tension of the yarn during the sizing process unable to be flexibly adjusted, and the state of the yarn after sizing may be too tight or too loose. If the yarn is too tight, the sizing solution on its surface cannot penetrate evenly, forming an uneven sizing film, thus affecting the anti - fracture performance of the yarn and the final quality of the fabric; if the yarn is too loose, it is prone to generating wrinkles during sizing and drying processes, resulting in an uneven surface of the yarn and affecting the subsequent weaving process. Content of the Utility Model

[0004] The purpose of the utility model is to solve the drawbacks existing in the prior art, and to propose a sizing device for enhancing the anti - fracture performance of yarns, aiming to improve the problem that most of the existing sizing devices cannot adjust the tightness of the yarn itself.

[0005] To achieve the above object, the present utility model provides the following technical solutions: a sizing device for enhancing the anti-breaking performance of yarns, including a base, an upright plate is fixedly connected to the outer wall of the base, a sliding rod is slidably connected inside the upright plate, an adjusting roller is rotatably connected to the outer wall of the sliding rod, a fixed frame is fixedly connected to the outer wall of the sliding rod, a fixed seat is fixedly connected to the outer wall of the base, left and right symmetric rotating shafts are rotatably connected inside the fixed seat, a first motor is fixedly connected to the outer wall of the base, an output end of the first motor is fixedly connected to one end of the right rotating shaft, a gear is fixedly connected to the outer wall of the rotating shaft, a movable plate is fixedly connected to the outer wall of the rotating shaft, a limiting rod is slidably connected inside the movable plate, a first spring is arranged inside the movable plate, a sliding seat is rotatably connected to the outer wall of the limiting rod, a top plate is slidably connected to the outer wall of the limiting rod, a connecting component is arranged on the outer wall of the top plate, and the connecting component is used for connecting and fixing between the fixed frame and the top plate.

[0006] Further, the connecting component includes a connecting rod, the outer wall of the connecting rod is fixedly connected to the outer wall of the top plate, a connecting plate is fixedly connected to the outer wall of the connecting rod, and the outer wall of the connecting plate is fixedly connected to the outer wall of the fixed frame.

[0007] Further, the two gears are meshed with each other, the outer wall of the sliding seat is slidably connected inside the fixed frame, one end of the first spring is fixedly connected inside the movable plate, and the other end of the first spring is fixedly connected to the outer wall of the limiting rod.

[0008] Further, a support is fixedly connected to the outer wall of the base, a slurry bucket is fixedly connected inside the support, and a limiting roller is rotatably connected inside the support.

[0009] Further, a support frame is fixedly connected to the outer wall of the base, a fixing plate is fixedly connected inside the support frame, a movable rod is slidably connected inside the fixing plate, a cleaning brush is fixedly connected to the outer wall of the movable rod, a second spring is sleeved on the outer wall of the movable rod, one end of the second spring is fixedly connected to the outer wall of the fixing plate, and the other end of the second spring is fixedly connected to the outer wall of the cleaning brush.

[0010] Further, a support plate is fixedly connected to the outer wall of the support, a second motor is fixedly connected to the outer wall of the support plate, and a worm is fixedly connected to an output end of the second motor.

[0011] Further, a rotating rod is rotatably connected inside the support plate, a worm gear is fixedly connected to the outer wall of the rotating rod, and the worm is meshed with the worm gear.

[0012] Furthermore, an air distribution pipe is fixedly connected to the outer wall of the rotating rod, an air outlet nozzle is fixedly connected to the inside of the air distribution pipe, an air pump is fixedly connected to the outer wall of the support plate, an output end of the air pump is fixedly connected to a connecting hose, and one end of the connecting hose is fixedly connected to the inside of the air distribution pipe.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, firstly, the right rotating shaft is driven by the first motor to cooperate with two gears to drive the movable plates on both sides to rotate, so that the movable plates can drive the limiting rods and the sliding seats to slide inside the top plate and the fixed frame respectively, and then push the adjusting roller to move up and down, so as to adjust the height of the adjusting roller, and enhance the anti - fracture performance of the yarn by adjusting the tightness of the yarn, solving the problem that most of the existing sizing devices cannot adjust the tightness of the yarn itself, and improving the adjustability of the device.

[0015] 2. In the utility model, the cleaning brush is pushed by the second spring to initially clean the surface of the yarn. At the same time, the air pump blows air into the inside of the air distribution pipe through the connecting hose, so that the air distribution pipe can spray the air flow from the air outlet nozzle onto the surface of the yarn. Among them, the second motor drives the worm to cooperate with the rotating rod and the worm gear to change the wind direction of the air outlet nozzle, so as to clean the surface of the yarn, prevent dust and impurities from affecting the sizing effect of the yarn, improve the practicability of the device, and ensure the smooth progress of the sizing process. Description of the Drawings

[0016] Figure 1 It is a three - dimensional structure diagram of the sizing device for enhancing the anti - fracture performance of yarn proposed by the utility model;

[0017] Figure 2 It is a partial structure diagram of the slurry bucket of the sizing device for enhancing the anti - fracture performance of yarn proposed by the utility model;

[0018] Figure 3 It is a partial structure diagram of the adjusting roller of the sizing device for enhancing the anti - fracture performance of yarn proposed by the utility model;

[0019] Figure 4 It is a partial structure diagram of the support frame of the sizing device for enhancing the anti - fracture performance of yarn proposed by the utility model;

[0020] Figure 5 It is a partial structure diagram of the air distribution pipe of the sizing device for enhancing the anti - fracture performance of yarn proposed by the utility model.

[0021] Legend Explanation:

[0022] 1. Base; 2. Vertical plate; 3. Slide bar; 4. Adjusting roller; 5. Fixed frame; 6. Fixed seat; 7. Rotating shaft; 8. Motor 1; 9. Gear; 10. Movable plate; 11. Limiting rod; 12. Spring 1; 13. Slide seat; 14. Top plate; 15. Connecting rod; 16. Connecting plate; 17. Bracket; 18. Slurry bucket; 19. Limiting roller; 20. Support frame; 21. Fixed plate; 22. Movable rod; 23. Cleaning brush; 24. Spring 2; 25. Support plate; 26. Motor 2; 27. Worm; 28. Rotating rod; 29. Worm gear; 30. Diverging pipe; 31. Air outlet nozzle; 32. Air pump; 33. Connecting hose. Detailed implementation manner

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0024] Refer to Figures 1 - 3 , an embodiment provided by the present invention: a sizing device for enhancing the anti - fracture performance of yarns, including a base 1. The outer wall of the base 1 is fixedly connected with a vertical plate 2. The inside of the vertical plate 2 is slidably connected with a slide bar 3. The outer wall of the slide bar 3 is rotatably connected with an adjusting roller 4. The outer wall of the slide bar 3 is fixedly connected with a fixed frame 5. The outer wall of the base 1 is fixedly connected with a fixed seat 6. Inside the fixed seat 6, there are symmetrically arranged rotating shafts 7 on the left and right. The outer wall of the base 1 is fixedly connected with a motor 1 8. The output end of the motor 1 8 is fixedly connected to one end of the right rotating shaft 7. The outer wall of the rotating shaft 7 is fixedly connected with a gear 9. The outer wall of the rotating shaft 7 is fixedly connected with a movable plate 10. The inside of the movable plate 10 is slidably connected with a limiting rod 11. Inside the movable plate 10, there is a spring 1 12. The outer wall of the limiting rod 11 is rotatably connected with a slide seat 13. The outer wall of the limiting rod 11 is slidably connected with a top plate 14. The outer wall of the top plate 14 is provided with a connecting component for connecting and fixing between the fixed frame 5 and the top plate 14. The connecting component includes a connecting rod 15. The outer wall of the connecting rod 15 is fixedly connected to the outer wall of the top plate 14. The outer wall of the connecting rod 15 is fixedly connected with a connecting plate 16. The outer wall of the connecting plate 16 is fixedly connected to the outer wall of the fixed frame 5. The two gears 9 are meshed with each other. The outer wall of the slide seat 13 is slidably connected inside the fixed frame 5. One end of the spring 1 12 is fixedly connected inside the movable plate 10, and the other end of the spring 1 12 is fixedly connected to the outer wall of the limiting rod 11.

[0025] Specifically, when it is necessary to adjust the tightness of the yarn, the first motor 8 drives the right rotating shaft 7 to rotate. This causes the right rotating shaft 7 to cooperate with the rotation of the gear 9, thereby driving the left rotating shaft 7 to rotate synchronously. The common rotation of the two rotating shafts 7 pushes the movable plates 10 on both sides, causing them to rotate around the outer wall of the fixed seat 6. The rotation of the movable plates 10 causes the internal limit rods 11 to move accordingly. While the limit rods 11 slide inside the movable plates 10, they apply pressure to the first spring 12. The compressive force of the first spring 12 is transmitted to the limit rods 11, and through the sliding seats 13 connected to the limit rods 11, the sliding seats 13 slide inside the fixed frame 5. At this time, on the one hand, the limit rods 11 directly push the sliding seats 13 to move up and down, thereby adjusting the position of the adjusting roller 4 so that it can be precisely adjusted in the up and down directions. On the other hand, the limit rods 11 can also slide inside the top plate 14 and cooperate with the connecting rod 15 and the connecting plate 16 to push the fixed frame 5 to move, thereby further adjusting the height of the adjusting roller 4. This enables the height of the adjusting roller 4 to be precisely controlled, thereby precisely adjusting the tightness of the yarn. By optimizing the tightness of the yarn, the anti-breaking performance of the yarn can be effectively enhanced, and its service life and stability can be improved. At the same time, not only the adjustment accuracy of the yarn tension is improved, but also the overall adjustability and operation convenience of the device are enhanced, making the yarn production process more efficient and reliable.

[0026] Refer to Figure 2 , Figure 4 and Figure 5 , a support 17 is fixedly connected to the outer wall of the base 1. A slurry bucket 18 is fixedly connected inside the support 17. A limit roller 19 is rotatably connected inside the support 17; a support frame 20 is fixedly connected to the outer wall of the base 1. A fixed plate 21 is fixedly connected inside the support frame 20. A movable rod 22 is slidably connected inside the fixed plate 21. A cleaning brush 23 is fixedly connected to the outer wall of the movable rod 22. A second spring 24 is sleeved on the outer wall of the movable rod 22. One end of the second spring 24 is fixedly connected to the outer wall of the fixed plate 21, and the other end of the second spring 24 is fixedly connected to the outer wall of the cleaning brush 23; a support plate 25 is fixedly connected to the outer wall of the support 17. A second motor 26 is fixedly connected to the outer wall of the support plate 25. The output end of the second motor 26 is fixedly connected to a worm 27; a rotating rod 28 is rotatably connected inside the support plate 25. A worm gear 29 is fixedly connected to the outer wall of the rotating rod 28. The worm 27 meshes with the worm gear 29; a flow dividing pipe 30 is fixedly connected to the outer wall of the rotating rod 28. An air outlet nozzle 31 is fixedly connected inside the flow dividing pipe 30. An air pump 32 is fixedly connected to the outer wall of the support plate 25. The output end of the air pump 32 is fixedly connected to a connecting hose 33. One end of the connecting hose 33 is fixedly connected inside the flow dividing pipe 30;

[0027] Specifically, when it is necessary to effectively clean the dust on the surface of the yarn, the cleaning brush 23 and the movable rod 22 are pushed by the second spring 24 to slide inside the fixed plate 21, so that the cleaning brush 23 can closely adhere to the surface of the yarn for preliminary physical cleaning. This step ensures that most of the dust and impurities are directly brushed off, improving the preliminary cleaning effect of the yarn. Next, the air pump 32 delivers high-pressure air into the shunt pipe 30 through the connecting hose 33. The internal air flow of the shunt pipe 30 is ejected through the air outlet nozzle 31, and the air outlet nozzle 31 precisely blows the air flow towards the surface of the yarn for the second cleaning. The impact of this air flow can blow away the fine dust and residual impurities that the cleaning brush 23 fails to remove, further improving the cleanliness of the yarn surface. To ensure that the air flow can precisely cover the surface of the yarn, the second motor 26 drives the worm 27, the rotating rod 28, and the worm gear 29 to adjust the angle of the shunt pipe 30, so that the blowing direction of the air outlet nozzle 31 can be adjusted as needed, ensuring that the air flow can effectively cover every corner of the yarn. Thus, it can not only remove the dust and impurities on the surface of the yarn, but also prevent these particles from interfering with the sizing process of the yarn, significantly improving the practicality of the device, ensuring the smooth progress of the yarn sizing process, and further improving the quality and production efficiency of the final product.

[0028] Working principle: When it is necessary to adjust the tension of the yarn, the right-side rotating shaft 7 is driven to rotate by the first motor 8, so that the right-side rotating shaft 7 can cooperate with the gear 9 to drive the left-side rotating shaft 7 to rotate together, and then drive the movable plates 10 on both sides to rotate around the outer wall of the fixed seat 6, so that the limiting rod 11 can slide inside the movable plate 10 and compress the first spring 12 at the same time. The limiting rod 11 is connected to the sliding seat 13, and the sliding seat 13 slides inside the fixed frame 5, so that the limiting rod 11 can directly drive the sliding seat 13 to slide inside the fixed frame 5 to push the adjusting roller 4 to move up and down. On the other hand, the limiting rod 11 can slide inside the top plate 14 to cooperate with the connecting rod 15 and the connecting plate 16 to push the fixed frame 5, so as to achieve the effect of adjusting the height of the adjusting roller 4, enhance the anti-breaking performance of the yarn by adjusting the tension of the yarn, improve the adjustability of the device. When it is necessary to clean the dust on the surface of the yarn, the cleaning brush 23 and the movable rod 22 are pushed by the second spring 24 to slide inside the fixed plate 21, so that the cleaning brush 23 can better fit on the surface of the yarn for cleaning. Then, the air pump 32 blows air into the inside of the shunt pipe 30 through the connecting hose 33, so that the air outlet nozzle 31 can blow the air flow to the surface of the yarn, and then clean the surface of the yarn again. At the same time, the second motor 26 drives the worm 27 to cooperate with the rotating rod 28 and the worm gear 29 to adjust the direction of the shunt pipe 30, and then adjust the blowing direction of the air outlet nozzle 31, so as to achieve the effect of cleaning the surface of the yarn, prevent dust and impurities from affecting the sizing effect of the yarn, improve the practicability of the device, and ensure the smooth progress of the sizing process. Then, the limiting roller 19 and the sizing barrel 18 are used to size the yarn.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Yarn anti - fracture performance enhancing sizing device, including a base (1), characterized in that: The outer wall of the base (1) is fixedly connected with a vertical plate (2). A sliding rod (3) is slidably connected inside the vertical plate (2). An adjusting roller (4) is rotatably connected to the outer wall of the sliding rod (3). A fixed frame (5) is fixedly connected to the outer wall of the sliding rod (3). A fixed seat (6) is fixedly connected to the outer wall of the base (1). Symmetrically arranged left and right rotating shafts (7) are rotatably connected inside the fixed seat (6). A first motor (8) is fixedly connected to the outer wall of the base (1). The output end of the first motor (8) is fixedly connected to one end of the right rotating shaft (7). A gear (9) is fixedly connected to the outer wall of the rotating shaft (7). An activity plate (10) is fixedly connected to the outer wall of the rotating shaft (7). A limiting rod (11) is slidably connected inside the activity plate (10). A first spring (12) is arranged inside the activity plate (10). A sliding seat (13) is rotatably connected to the outer wall of the limiting rod (11). A top plate (14) is slidably connected to the outer wall of the limiting rod (11). A connecting component is arranged on the outer wall of the top plate (14). The connecting component is used for connecting and fixing between the fixed frame (5) and the top plate (14).

2. The sizing device for enhancing the anti-breaking performance of yarn according to claim 1, wherein: The connecting component includes a connecting rod (15). The outer wall of the connecting rod (15) is fixedly connected to the outer wall of the top plate (14). A connecting plate (16) is fixedly connected to the outer wall of the connecting rod (15). The outer wall of the connecting plate (16) is fixedly connected to the outer wall of the fixed frame (5).

3. The sizing device for enhancing the anti-fracture performance of the yarn according to claim 1, characterized in that: The two gears (9) are meshed with each other. The outer wall of the sliding seat (13) is slidably connected inside the fixed frame (5). One end of the first spring (12) is fixedly connected inside the activity plate (10). The other end of the first spring (12) is fixedly connected to the outer wall of the limiting rod (11).

4. The sizing device for enhancing the anti - fracture performance of yarn according to claim 1, characterized in that: A support (17) is fixedly connected to the outer wall of the base (1). A slurry bucket (18) is fixedly connected inside the support (17). A limiting roller (19) is rotatably connected inside the support (17).

5. The sizing device for enhancing the anti - fracture performance of yarn according to claim 4, wherein: A support frame (20) is fixedly connected to the outer wall of the base (1). A fixed plate (21) is fixedly connected inside the support frame (20). An activity rod (22) is slidably connected inside the fixed plate (21). A cleaning brush (23) is fixedly connected to the outer wall of the activity rod (22). A second spring (24) is sleeved on the outer wall of the activity rod (22). One end of the second spring (24) is fixedly connected to the outer wall of the fixed plate (21). The other end of the second spring (24) is fixedly connected to the outer wall of the cleaning brush (23).

6. The sizing device for enhancing the anti-fracture performance of the yarn according to claim 5, characterized in that: A support plate (25) is fixedly connected to the outer wall of the support (17). A second motor (26) is fixedly connected to the outer wall of the support plate (25). A worm (27) is fixedly connected to the output end of the second motor (26).

7. The sizing device for enhancing the anti - fracture performance of yarn according to claim 6, characterized in that: A rotating rod (28) is rotatably connected inside the support plate (25). A worm gear (29) is fixedly connected to the outer wall of the rotating rod (28). The worm (27) is meshed with the worm gear (29).

8. The sizing device for enhancing the anti - fracture performance of yarn according to claim 7, wherein: The outer wall of the rotating rod (28) is fixedly connected with a shunt pipe (30), an air outlet nozzle (31) is fixedly connected inside the shunt pipe (30), an air pump (32) is fixedly connected to the outer wall of the support plate (25), the output end of the air pump (32) is fixedly connected with a connecting hose (33), and one end of the connecting hose (33) is fixedly connected inside the shunt pipe (30).