Knitted fabric dyeing and finishing device

By designing the tension, extrusion and drying mechanism of the knitted cloth dyeing and finishing device, the wrinkles and slow speed during the dyeing process of knitted cloth are solved, and better dyeing effect and efficiency are achieved.

CN223088094UActive Publication Date: 2025-07-11SHANGHAI HEYUE CLOTHING CO LTD
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Patent Information

Application Number
CN202422360931.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-11
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing knitted fabrics are prone to wrinkles during the dyeing process, resulting in poor dyeing effect and slow dyeing speed.

Method used

A knitted cloth dyeing and finishing device is designed, including a dyeing pool, a tensioning mechanism, a liquid extrusion mechanism and a drying mechanism. The tensioning mechanism prevents wrinkles from occurring in the fabric, the liquid extrusion mechanism removes excess dyeing liquid, and the drying mechanism speeds up the drying process.

Benefits of technology

It effectively prevents wrinkles from occurring in the dyeing process, improves the dyeing effect and speeds up the dyeing speed, and reduces the waste of dyeing liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a knitted fabric dyeing and finishing device which comprises a dyeing pool, a releasing mechanism and a winding mechanism are installed on the two sides of the dyeing pool respectively, two first guide wheels are installed in the dyeing pool, and a second guide wheel and a third guide wheel are installed on the two sides of the upper portion of the dyeing pool respectively. The tightening mechanism is installed at the top of the dyeing pool, cloth is tightened through the tightening mechanism so as to be prevented from wrinkling, and in the conveying process of the cloth, when the cloth is loose, a spring and a damper contract so that the cloth can be tightened; when the cloth is in a too tight state, the spring and the damper can be extruded and contracted to loosen the cloth, so that the cloth is prevented from being wrinkled, and the dyeing effect of the cloth is ensured; by arranging the liquid squeezing mechanism, the elastic force of the spring is utilized to drive the squeezing plate to clamp the cloth, so that redundant dye liquid on the cloth can be squeezed out, and dripping and waste of the dye liquid are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of knitting fabric processing, in particular to a knitting fabric dyeing and finishing device. Background Technique

[0002] Knitting fabric is a fabric formed by bending yarns into loops and interlacing them with knitting needles, which can be divided into warp knitting fabric and weft knitting fabric. Knitted fabrics can be first woven into grey fabrics and then cut and sewn into various knitted products, and are also widely used in industries, agriculture, medical and health fields, such as filter cloth for dust removal, high-pressure pipes for oil and gas transportation, gasket cloth for rubber and plastic industries, oil containment booms for oil ports, safety nets for construction, packaging bags for agricultural and sideline products, low-pressure hoses for irrigation and fertilization, etc.

[0003] During the processing of knitting fabric, it is necessary to dye the semi-finished products to process knitting fabrics of different colors. However, the existing knitting fabrics are prone to wrinkles during the dyeing process, which may lead to poor subsequent dyeing effects. At the same time, the direct dyeing speed of knitting fabrics is slow and the dyeing effect is not good. Summary of the Utility Model

[0004] In view of the problems existing in an existing knitting fabric dyeing and finishing device, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide a knitting fabric dyeing and finishing device to solve the problems.

[0006] To solve the above technical problems, according to one aspect of the present utility model, the following technical solutions are provided:

[0007] A knitting fabric dyeing and finishing device includes a dyeing pool, a releasing mechanism and a winding mechanism are respectively installed on both sides of the dyeing pool, two first guide wheels are installed in the dyeing pool, and a second guide wheel and a third guide wheel are respectively installed on both sides above the dyeing pool;

[0008] It further includes a tensioning mechanism installed on the top of the dyeing pool, and the fabric is tensioned by the tensioning mechanism to prevent the fabric from generating wrinkles.

[0009] As a preferred scheme of a knitting fabric dyeing and finishing device according to the present utility model, wherein: the releasing mechanism includes a first bracket fixedly installed at the left end of the dyeing pool, and a releasing roller is rotatably connected to the first bracket through a bearing.

[0010] As a preferred scheme of a knitting fabric dyeing and finishing device according to the present utility model, wherein: a fourth guide wheel is fixedly installed on the first bracket.

[0011] As a preferred embodiment of the knitting fabric dyeing and finishing device of the present utility model, the following is provided: The winding mechanism includes a second support fixed to the right end of the dyeing tank. A winding roller is rotatably connected to the second support through a bearing. One end of the winding roller is drivingly connected to a servo motor, and the servo motor is installed on the second support.

[0012] As a preferred embodiment of the knitting fabric dyeing and finishing device of the present utility model, the following is provided: The tensioning mechanism includes an L-shaped support plate fixed to the top of the dyeing tank. A damper is installed on the L-shaped support plate. A first spring is sleeved on the damper. A roller is fixedly installed at the bottom of the damper.

[0013] As a preferred embodiment of the knitting fabric dyeing and finishing device of the present utility model, the following is provided: It further includes a liquid squeezing mechanism;

[0014] The liquid squeezing mechanism includes a support rod fixed to the top of the dyeing tank. A frame is welded to the top of the support rod. Guide rails are installed on both sides of the top of the frame. A squeezing plate is slidably connected to the guide rails. One end of the squeezing plate is fixedly connected to a plugging rod. One end of the plugging rod is slidably connected to a plugging tube. A second spring is sleeved on both the plugging rod and the plugging tube. One end of the plugging tube is connected to a support plate, and the support plate is welded to the frame.

[0015] As a preferred embodiment of the knitting fabric dyeing and finishing device of the present utility model, the following is provided: It further includes a drying mechanism;

[0016] The drying mechanism includes a vertical rod fixed to the top of the dyeing tank. A housing is welded to the top of the vertical rod. A lid covers the top of the housing. Fans are installed on both the lid and the housing. Heating tubes are fixedly installed on the inner wall of the housing. Through holes are opened on both the housing and the lid. Through holes for the fabric to pass through are opened at both ends of the housing.

[0017] Compared with the prior art:

[0018] 1. During the transmission of the fabric, when the fabric is loose, the spring and the damper contract to make the fabric taut; when the fabric is in a state of being too taut, the spring and the damper will be squeezed and contracted to make the fabric loose, avoiding fabric wrinkles and ensuring the dyeing effect of the fabric.

[0019] 2. By setting up the liquid squeezing mechanism, the elastic force of the spring is used to drive the squeezing plate to clamp the fabric, so that the excess dye liquor on the fabric can be squeezed out, avoiding the dripping and waste of the dye liquor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram provided by the present utility model;

[0021] Figure 2Provided by the present utility model Figure 1 The enlarged view at position B in

[0022] Figure 3 Provided by the present utility model Figure 1 The enlarged view at position A in

[0023] Figure 4 The top view of the liquid squeezing mechanism provided by the present utility model.

[0024] In the figure: dyeing pool 1, first support 2, second support 3, first guide wheel 4, release roller 5, servo motor 6, winding roller 7, fourth guide wheel 8, third guide wheel 9, second guide wheel 10, L-shaped support plate 11, insertion rod 12, damper 13, first spring 14, roller 15, vertical rod 16, housing 17, lid 171, fan 18, heating pipe 19, support rod 20, guide rail 21, support plate 22, support connection seat 23, second spring 24, squeezing plate 25, insertion pipe 26, frame 27. Specific embodiments

[0025] To make the objectives, technical solutions and advantages of the present utility model clearer, the following will further describe in detail the embodiments of the present utility model with reference to the accompanying drawings.

[0026] The present utility model provides a knitting fabric dyeing and finishing device. Please refer to Figures 1-4 , which includes a dyeing pool 1. A release mechanism and a winding mechanism are respectively installed on both sides of the dyeing pool 1. Two first guide wheels 4 are installed in the dyeing pool 1, and a second guide wheel 10 and a third guide wheel 9 are respectively installed on both sides above the dyeing pool 1. The second guide wheel 10 and the third guide wheel 9 can completely immerse the fabric in the dye liquid in the dyeing pool 1 to ensure full dyeing of the fabric;

[0027] It further includes a tensioning mechanism installed on the top of the dyeing pool 1. The fabric is tensioned by the tensioning mechanism to prevent the fabric from wrinkling.

[0028] The release mechanism includes a first support 2 fixedly installed at the left end of the dyeing pool 1. A fourth guide wheel 8 is fixedly installed on the first support 2. The fourth guide wheel 8, the second guide wheel 10, the third guide wheel 9 and the first guide wheel 4 guide and redirect the fabric released by the release roller 5. The release roller 5 is rotatably connected to the first support 2 through a bearing.

[0029] The winding mechanism includes a second support 3 fixed at the right end of the dyeing pool 1. A winding roller 7 is rotatably connected to the second support 3 through a bearing. One end of the winding roller 7 is drivingly connected to a servo motor 6, and the servo motor 6 is installed on the second support 3.

[0030] The tensioning mechanism includes an L-shaped support plate 11 fixed to the top of the dyeing pool 1. A damper 13 is installed on the L-shaped support plate 11. A first spring 14 is sleeved on the damper 13. The bottom of the damper 13 is fixedly installed with a roller 15. As Figure 1 shown, at this time, both the first spring 14 and the damper 13 are in a compressed state. Thus, when the fabric is loose, the first spring 14 and the damper 13 contract to make the fabric taut; when the fabric is in a state of being too taut, the first spring 14 and the damper 13 will be squeezed and contracted to make the fabric looser.

[0031] It further includes a liquid squeezing mechanism. The liquid squeezing mechanism includes a support rod 20 fixed to the top of the dyeing pool 1. The top of the support rod 20 is welded with a frame 27. Guide rails 21 are installed on both sides of the top of the frame 27. A squeezing plate 25 is slidably connected to the guide rails 21. One end of the squeezing plate 25 is fixedly connected with a plugging rod 12. One end of the plugging rod 12 is slidably connected with a plugging pipe 26. A second spring 24 is sleeved on both the plugging rod 12 and the plugging pipe 26. One end of the plugging pipe 26 is connected to a support plate 22. Specifically, a support connection seat 23 is welded on the support plate 22. The inner wall of the support connection seat 23 is plugged with the plugging pipe 26. The plugging pipe 26 and the support connection seat 23 are fixed by bolts. The support plate 22 is welded to the frame 27.

[0032] It further includes a drying mechanism. The drying mechanism includes a vertical rod 16 fixed to the top of the dyeing pool 1. The top of the vertical rod 16 is welded with a housing 17. A lid 171 covers the top of the housing 17. Fans 18 are installed on both the lid 171 and the housing 17. And a heating pipe 19 is fixedly installed on the inner wall of the housing 17. The heating pipe 19 heats the air in the housing 17. Thus, the fan 18 can blow hot air onto the fabric, thereby accelerating the drying of the fabric. Through holes are opened on both the housing 17 and the lid 171. Through holes for the fabric to pass through are opened at both ends of the housing 17.

[0033] During specific use, the servo motor 6 drives the winding roller 7 to rotate to wind the fabric, thereby driving the release roller 5 to release the fabric;

[0034] The components pass through the dyeing pool 1 to complete dyeing. At the same time, the fabric is squeezed from both sides by two squeezing plates 25 to squeeze out the excess dye on the fabric; then the fabric passes through the inner cavity of the housing 17. The heating pipe 19 heats the air in the housing 17. Thus, the fan 18 can blow hot air onto the fabric, and further complete the drying of the fabric;

[0035] During the transmission of the fabric, when the fabric is loose, the first spring 14 and the damper 13 contract to make the fabric taut; when the fabric is in a state of being too taut, the first spring 14 and the damper 13 will be squeezed and contracted to make the fabric looser.

[0036] Although the present utility model has been described above with reference to the embodiments, various modifications can be made thereto and components thereof can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the present utility model can be combined with each other in any manner, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A knitting fabric dyeing and finishing device, comprising a dyeing pool (1), wherein a releasing mechanism and a winding mechanism are respectively installed on two sides of the dyeing pool (1), and it is characterized in that: Two first guide wheels (4) are installed in the dyeing pool (1), and a second guide wheel (10) and a third guide wheel (9) are respectively installed on both sides above the dyeing pool (1); It further includes a tensioning mechanism installed on the top of the dyeing pool (1), which tensions the fabric through the tensioning mechanism to prevent the fabric from wrinkling; It further includes a liquid squeezing mechanism; the liquid squeezing mechanism includes a support rod (20) fixed to the top end of the dyeing pool (1), a frame (27) is welded to the top end of the support rod (20), guide rails (21) are installed on both sides of the top end of the frame (27), a squeezing plate (25) is slidably connected to the guide rails (21), one end of the squeezing plate (25) is fixedly connected to a plugging rod (12), one end of the plugging rod (12) is slidably connected to a plugging tube (26), a second spring (24) is sleeved on the plugging rod (12) and the plugging tube (26), one end of the plugging tube (26) is connected to a support plate (22), and the support plate (22) is welded to the frame (27).

2. The finishing device for knitted fabric according to claim 1, wherein, The releasing mechanism includes a first bracket (2) fixedly installed on the left end of the dyeing pool (1), and a releasing roller (5) is rotatably connected to the first bracket (2) through a bearing.

3. A knitting fabric dyeing and finishing device according to claim 2, characterized in that, A fourth guide wheel (8) is fixedly installed on the first bracket (2).

4. A knitting fabric dyeing and finishing device according to claim 2 or 3, characterized in that, The winding mechanism includes a second bracket (3) fixed to the right end of the dyeing pool (1), a winding roller (7) is rotatably connected to the second bracket (3) through a bearing, one end of the winding roller (7) is drivingly connected to a servo motor (6), and the servo motor (6) is installed on the second bracket (3).

5. A knitting fabric dyeing and finishing device according to claim 4, characterized in that, The tensioning mechanism includes an L-shaped support plate (11) fixed to the top of the dyeing pool (1), a damper (13) is installed on the L-shaped support plate (11), a first spring (14) is sleeved on the damper (13), and a roller (15) is fixedly installed at the bottom of the damper (13).

6. A knitting fabric dyeing and finishing device according to claim 1, characterized in that It further includes a drying mechanism; The drying mechanism includes a vertical rod (16) fixed to the top of the dyeing pool (1), a shell (17) is welded to the top end of the vertical rod (16), a lid (171) covers the top end of the shell (17), fans (18) are installed on both the lid (171) and the shell (17), and a heating tube (19) is fixedly installed on the inner wall of the shell (17). Through holes are opened on both the shell (17) and the lid (171), and through holes for the fabric to pass through are opened at both ends of the shell (17).