Assembly type highway steel bridge positive head bridge end container unit
By designing the assembly unit of the male head bridge end of the prefabricated highway steel bridge, and using a containerized structure composed of truss units and support frames, the problems of high personnel demand, high safety risks and low efficiency in the transportation and installation process of the prefabricated highway steel bridge are solved, and efficient and safe loading and transportation are achieved.
Patent Information
- Application Number
- CN202422038812.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-21
AI Technical Summary
During the transportation and installation of existing prefabricated highway steel bridges, there are problems such as high personnel demand, high labor intensity, high safety risks, easy omissions, and low loading efficiency.
Design a prefabricated highway steel bridge male bridge end storage unit, and form a modular and serialized storage unit through a containerized structure composed of truss units, support frames, fixtures and bundlers to ensure that components are not scattered during lifting and loading, and reduce safety risks.
Reduce outbound loading personnel, improve transportation safety and efficiency, reduce labor intensity, avoid missing accessories, and shorten loading time.
Smart Images

Figure CN223088260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of highway bridges, and particularly relates to an assembled highway steel bridge male end bridge end container unit. Background Technique
[0002] An assembled highway steel bridge is a decomposable, quickly erected standard bridge composed of prefabricated metal components. The steel bridge components are composed of four parts according to their uses, namely the main structure, the bridge deck part, the support connection structure and the bridge end structure. Among them, the main structure includes truss units, end columns, truss bolts, etc., the bridge deck part includes cross beams, edge materials, etc., the support connection structure includes diagonal braces, support frames, wind-resistant tie rods, etc., and the bridge end structure includes bearings, seat plates, and landing plates, etc. There are many types and large quantities of accessories involved. Currently, in situations such as traffic war preparedness and traffic emergencies, it is necessary to transport the selected steel bridge accessories to the construction site. When leaving the warehouse, a large number of operating personnel are required, the labor intensity is high, the operation time is long, the accessories are easily omitted, the safety risk is large, and the components are scattered. It is also difficult to give full play to the efficiency of power tools during on-site installation. Therefore, a highway steel bridge that is conducive to warehouse management, safe loading, road transportation and giving full play to the advantages of modern machinery is needed. Content of the Utility Model
[0003] The purpose of the utility model is to provide an assembled highway steel bridge male end bridge end container unit, which can carry out containerization treatment on steel bridge components in different parts through auxiliary containerization tools to form a container unit with modular, serialized and generalized characteristics. Thus, the problems raised in the above background technique are solved.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] An assembled highway steel bridge male end bridge end container unit includes a first truss unit and a second truss unit. The first truss unit and the second truss unit respectively include symmetrically arranged trusses. A support frame is arranged between the tops of the symmetrically arranged trusses. The bottoms of the symmetrically arranged trusses are connected through a fixing frame to prevent the upper support frame from being damaged after the symmetrically arranged trusses swing downward during hoisting. A spatial structure is formed with the trusses through the support frame and the fixing frame to arrange male end bridge end accessories such as wind-resistant tie rods, male end columns, and road edges. A truss male end spacer is arranged on one side between two adjacent trusses of the first truss unit and the second truss unit, and a truss female end spacer is arranged on the other side. The truss male end spacer and the truss female end spacer are respectively connected to the trusses through end column screw units to prevent the first truss unit and the second truss unit from scattering during hoisting and reduce the safety risk.
[0006] Further preferably, support frame bolt groups are arranged at the four corners of the support frame for fixedly connecting the trusses.
[0007] Further preferably, anti-wind tie rods are symmetrically arranged inside the first truss unit. Above the anti-wind tie rods, first bridge seats are symmetrically arranged. Between the symmetrically arranged first bridge seats, a first male end post is further arranged. A anti-wind tie rod sleeper is arranged between the first male end post and the anti-wind tie rods. A curb is arranged above the first male end post.
[0008] Further preferably, the first bridge seats and the anti-wind tie rods, and the anti-wind tie rods and the curb are respectively connected by binders.
[0009] Further preferably, a second male end post is arranged at one end inside the second truss unit, and a second bridge seat is arranged at the other end inside the second truss unit. A curb is arranged above the second male end post. A plurality of diagonal braces are arranged side by side at one end of the second bridge seat.
[0010] Further preferably, the second male end post and the curb, and the second bridge seat and the diagonal braces are respectively connected by binders.
[0011] Further preferably, the end post screw unit includes a rotation prevention plate. A screw is arranged on one side of the rotation prevention plate. The other end of the screw penetrates through the truss and the male truss spacer or the female truss spacer. A flat washer and a first nut are arranged at the other end of the screw.
[0012] Further preferably, the female truss spacer is provided with a first through hole at one end of the upper surface, and the male truss spacer is provided with a second through hole in the middle of the upper surface. The sizes of the second through hole and the first through hole match the size of the screw for placing the screw.
[0013] Further preferably, the fixing frame includes a cross bar. A plurality of vertical bars are symmetrically arranged at both ends of the lower surface of the cross bar. A groove is arranged on one side of the vertical bar. A bolt and a second nut are arranged in the groove. The symmetrically arranged lower ends of the trusses are respectively arranged between the symmetrically arranged vertical bars and are fixed by screwing the bolts. Hoisting bolts are symmetrically arranged at both ends of the upper surface of the cross bar. A spring washer is arranged through one end of the hoisting bolt, and a second nut is arranged at the other end of the hoisting bolt.
[0014] Further preferably, the number of male bridge end fittings is four trusses, two support frames, two anti-wind tie rods, two first bridge seats, two first male end posts, two curbs, four diagonal braces, eight sets of support bolts, two second male end posts, two second bridge seats.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] (1) Reduce the proportion of personnel for outbound loading. There are many steel bridge fittings in the prior art with a large quantity. At least 8 people are required for outbound loading. After adopting the containerized structure of the present utility model, only 2 people are needed to complete it.
[0017] (2) Improve the safety factor during transportation. When transporting components in the prior art, the stacking method is adopted, and it is easy to slide off during loading and cause accidents. The utility model processes each component through containerization, which can avoid the occurrence of sliding.
[0018] (3) Improve the loading efficiency. When loading is completed through the component combination method of the prior art, it takes more than 40 minutes for 2 people, but it only takes 5 minutes to complete the loading with the containerized structure.
[0019] (4) Avoid omission of accessories and improve work efficiency. The existing single-piece components have a large quantity and variety, and are prone to omission. After containerization, there is only 1 piece, and there is no risk of omission of accessories.
[0020] (5) Reduce the labor intensity of personnel loading. When loading single pieces, there is repetitive labor for multiple loadings. After containerization, only 1 loading is required, reducing the intensity. Description of the Drawings
[0021] Figure 1 It is the front view of the container unit at the male end of the bridge of the assembled highway steel bridge;
[0022] Figure 2 It is the left view of the container unit at the male end of the bridge of the assembled highway steel bridge;
[0023] Figure 3 It is the right view of the container unit at the male end of the bridge of the assembled highway steel bridge;
[0024] Figure 4 It is the top view of the container unit at the male end of the bridge of the assembled highway steel bridge;
[0025] Figure 5 It is the front view of the middle column screw unit of the container unit at the male end of the bridge of the assembled highway steel bridge;
[0026] Figure 6 It is the right view of the middle column screw unit of the container unit at the male end of the bridge of the assembled highway steel bridge;
[0027] Figure 7 It is the front view of the fixing frame in the container unit at the male end of the bridge of the assembled highway steel bridge;
[0028] Figure 8 It is the right view of the fixing frame in the container unit at the male end of the bridge of the assembled highway steel bridge;
[0029] Figure 9 It is the bottom view of the fixing frame in the container unit at the male end of the bridge of the assembled highway steel bridge;
[0030] Figure 10 It is the front view of the truss female end spacer in the container unit at the male end of the bridge of the assembled highway steel bridge;
[0031] Figure 11 It is the top view of the truss female head spacer block in the male head bridge end container unit of the prefabricated highway steel bridge;
[0032] Figure 12 It is the front view of the truss male head spacer block in the male head bridge end container unit of the prefabricated highway steel bridge;
[0033] Figure 13 It is the top view of the truss male head spacer block in the male head bridge end container unit of the prefabricated highway steel bridge;
[0034] In the figure: 1 - truss; 2 - support frame; 3 - support frame bolt group; 4 - wind-resistant tie rod; 5 - first bridge seat; 6 - first male head end column; 7 - road edge; 8 - diagonal brace; 9 - end column screw unit; 91 - anti-rotation plate; 92 - screw; 93 - flat washer; 94 - first nut; 10 - fixing frame; 101 - vertical rod; 102 - horizontal rod; 103 - bolt; 104 - second nut; 105 - eyebolt; 106 - spring washer; 11 - truss female head spacer block; 111 - first through hole; 12 - wind-resistant tie rod wooden block; 13 - bundler; 14 - second male head end column; 15 - truss male head spacer block; 151 - second through hole; 16 - second bridge seat. Specific implementation manner
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0036] Please refer to Figures 1 to 13 , the present invention provides a technical solution:
[0037] A prefabricated highway steel bridge with containerized male head bridge end fittings. The male head bridge end fittings include four trusses 1, two support frames 2, eight support frame bolt groups 3, two wind-resistant tie rods 4, two first bridge seats 5, two first male head end columns 6, two road edges 7, four diagonal braces 8, two second male head end columns 14, and two second bridge seats 16. The male head bridge end fittings are combined with self-made container fixtures to form a container unit. The self-made container fixtures include eight fixing frames 10, one truss male head spacer block 15, two truss female head spacer blocks 11, four end column screw units 9, eight wind-resistant tie rod wooden blocks 12, and eight bundlers 13.
[0038] The specific containerization method is that four trusses 1 are arranged vertically and aligned with the ground. Two trusses 1 form a truss unit, forming a first truss unit and a second truss unit. A support frame 2 is provided at the top of each truss unit. The support frame 2 fixedly connects a group of trusses 1 through four support bolt groups 3. The lower end of the truss of each truss unit is arranged in the space formed by the cross bar 102 and two vertical bars 101 of the fixed frame 10 and is fixed by screwing in the bolt 103. A lifting eye bolt 105 and a spring washer 106 are provided on the upper surface of the fixed frame 10 and are fixed by the second nut 104. During lifting, the operation is carried out through the lifting eye bolt 105. A truss male head spacer 15 is provided on one side between each truss unit, and a truss female head spacer 11 is provided on the other side. The screw 92 of the end post screw unit 9 respectively passes through the first through hole 111 provided in the truss female head spacer 11 or the second through hole 151 provided in the truss male head spacer 15 and is connected through the corresponding side truss 1. The other end of the screw 92 is fixed by a flat washer 93 and a first nut 94. The end post screw unit 9 is provided with a rotation prevention plate 91 on the side of the screw 92 away from the flat washer 93 and the first nut 94 to prevent the screw 92 from rotating. The shape of the rotation prevention plate 91 is drop-shaped.
[0039] Wind resistance tie rods 4 are connected along the two lateral sides inside the first truss unit. Two first pedestals 5 are symmetrically arranged above the wind resistance tie rods 4. Two first male head end posts 6 are arranged in parallel between the two first pedestals 5. A wind resistance tie rod spacer 12 is arranged between the first male head end post 6 and the wind resistance tie rod 4. A curb 7 is arranged above the first male head end post 6. The first pedestal 5 and the wind resistance tie rod 4, and the wind resistance tie rod 4 and the curb 7 are connected by a bundler 13.
[0040] Two second male head end posts 14 are arranged in parallel at one end inside the second truss unit. A curb 7 is arranged above the two second male head end posts 14. Two second pedestals 16 are arranged side by side at the other end. Four diagonal braces 8 are arranged in parallel at one end of the two second pedestals 16. The second male head end post 14 and the curb 7, and the second pedestal 16 and the diagonal brace 8 are connected by a bundler 13.
[0041] The working principle of the present utility model is as follows: Two trusses 1 are combined to form a truss unit. A support frame 2 is provided at the top of the truss 1 and fixedly connected to the truss 1 through a support bolt group 3. A fixing frame 10 is provided at the lower end. The lower end of the truss 1 is arranged in the space formed by the cross bar 102 and two vertical bars 101 of the fixing frame 10 and fixed by screwing in the bolt 103. The support frame 2 and the fixing frame 10 are used to form a spatial structure frame of the two trusses 1 to set up male end bridge fittings such as a wind-resistant tie rod 4, a first bridge seat 5, a first male end column 6, a curb 7, a diagonal brace 8, a second male end column 14, a second bridge seat 16, etc., and fixedly connected through a bundler 13. At the same time, a truss male end spacer 15 is arranged on one side of the two truss units, and a truss female end spacer 11 is arranged on the other side. The truss male end spacer 15 and the truss female end spacer 11 are respectively connected through the screw 92 of the end column screw unit 9 to penetrate the corresponding side of the truss 1. The other end of the screw 92 is fixed through a flat washer 93 and a first nut 94, thus forming a container unit. In the operation of erecting an emergency response steel bridge, it can significantly reduce the number of operators, reduce the labor intensity, shorten the operation time, avoid missing accessories, reduce safety risks, and better play the advantages of power tools.
[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model, and any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An assembled highway steel bridge male end bridge end container unit, characterized in that: It includes a first truss unit and a second truss unit. The first truss unit and the second truss unit respectively include symmetrically arranged trusses (1). Between the tops of the symmetrically arranged trusses (1), a support frame (2) is provided. Between the bottoms of the symmetrically arranged trusses (1), they are connected by a fixing frame (10). On one side between two adjacent trusses (1) of the first truss unit and the second truss unit, a truss male head spacer block (15) is provided, and on the other side, a truss female head spacer block (11) is provided. The truss male head spacer block (15) and the truss female head spacer block (11) are respectively connected to the truss (1) through end column screw units (9) in a penetrating manner.
2. The assembled highway steel bridge male end bridge end container unit according to claim 1, characterized in that: At the four corners of the support frame (2), a support frame bolt group (3) is provided for fixedly connecting the truss (1).
3. The assembled highway steel bridge male end bridge-end container unit according to claim 1, characterized in that: Inside the first truss unit, wind-resistant tie rods (4) are symmetrically arranged. Above the wind-resistant tie rods (4), first bridge seats (5) are symmetrically arranged. Between the symmetrically arranged first bridge seats (5), a first male head end column (6) is further provided. Between the first male head end column (6) and the wind-resistant tie rod (4), a wind-resistant tie rod spacer (12) is provided. Above the first male head end column (6), a curb (7) is provided.
4. The assembled highway steel bridge male end bridge end container unit according to claim 3, characterized in that: Between the first bridge seat (5) and the wind-resistant tie rod (4) and between the wind-resistant tie rod (4) and the curb (7), they are respectively connected by binders (13).
5. The assembled highway steel bridge male end bridge end container unit according to claim 1, characterized in that: At one end inside the second truss unit, a second male head end column (14) is provided. At the other end inside the second truss unit, a second bridge seat (16) is provided. Above the second male head end column (14), a curb (7) is provided. At one end of the second bridge seat (16), a plurality of diagonal braces (8) are arranged side by side.
6. The assembled highway steel bridge male end bridge end container unit according to claim 5, characterized in that: Between the second male head end column (14) and the curb (7) and between the second bridge seat (16) and the diagonal brace (8), they are respectively connected by binders (13).
7. The assembled highway steel bridge male end bridge end container unit according to claim 1, characterized in that: The end column screw unit (9) includes an anti-rotation plate (91). On one side of the anti-rotation plate (91), a screw (92) is provided. The other end of the screw (92) penetrates the truss (1) and the truss male head spacer block (15) or the truss female head spacer block (11). At the other end of the screw (92), a flat washer (93) and a first nut (94) are provided.
8. The assembled highway steel bridge male end bridge end container unit according to claim 7, characterized in that: The truss female head spacer block (11) is provided with a first through hole (111) at one end of the upper surface. The truss male head spacer block (15) is provided with a second through hole (151) in the middle of the upper surface for placing the screw (92).
9. The assembled highway steel bridge male end bridge end container unit according to claim 1, characterized in that: The fixing frame (10) includes a cross bar (102). At both ends of the lower surface of the cross bar (102), a plurality of vertical bars (101) are symmetrically arranged. On one side of the vertical bar (101), a groove is provided. Inside the groove, a bolt (103) and a second nut (104) are provided. The lower ends of the symmetrically arranged trusses (1) are respectively arranged between the symmetrically arranged vertical bars (101) and are fixed by screwing the bolt (103). At both ends of the upper surface of the cross bar (102), eye bolts (105) are symmetrically arranged. One end of the eye bolt (105) is provided with a spring washer (106) in a penetrating manner. The other end of the eye bolt (105) is provided with a second nut (104).