Wallboard mounting device and wallboard construction system

Abstract

The utility model relates to the technical field of building wallboards, and discloses a wallboard installation device and a wallboard construction system. The bearing table is movably arranged on the guide assembly, and the bearing table is provided with a placing position for placing the wallboard main body; the carrying assembly comprises a mechanical arm and a grabbing structure, the mechanical arm is arranged on the bearing table, and the grabbing structure is arranged at the end of the mechanical arm. The mechanical arm and the grabbing structure are matched to carry the wallboard body between the placing position and the preset position, the carrying assembly and the wallboard body can be moved to the preset position at the same time by pushing the bearing table to move, and compared with manual carrying, the process of pushing the bearing table to slide is more time-saving and labor-saving; and meanwhile, the wallboard main body does not need to be held by an operator during mounting, and the carrying and mounting processes of the wallboard main body can be completed by only one operator.

Description

Technical Field

[0001] The utility model relates to the technical field of building wall panels, in particular to a wall panel installation device and a wall panel construction system. Background Art

[0002] A wall panel is a building structure composed of a wall and a floor slab, and is an important part of the building load-bearing system. The load-bearing wall of the wall panel structure can be made of bricks, blocks, precast or cast-in-situ concrete. According to the different materials and construction methods used, it can be divided into three categories: mixed structure, prefabricated large panel structure, and cast-in-situ wall panel structure.

[0003] Currently, before installing the existing indoor wall panels, construction workers first need to carry the wall panels from the outdoor stacking area to near the indoor wall. During the installation process of the wall panels, multiple construction workers are also required to cooperate to erect the wall panels together. This process needs to be manually completed by multiple construction workers, which is not only time-consuming and laborious, but also has low efficiency. Summary of the Utility Model

[0004] In view of this, the utility model provides a wall panel installation device and a wall panel construction system to solve the problems that the handling and installation processes of existing wall panels are time-consuming, laborious and inefficient.

[0005] In a first aspect, the utility model provides a wall panel installation device, including: a guiding component; a carrying platform movably arranged on the guiding component, the carrying platform having a placement position for placing the wall panel main body; a handling component including a robotic arm and a grasping structure, the robotic arm being arranged on the carrying platform, the grasping structure being arranged at the end of the robotic arm, the grasping structure having a grasping state for grasping the wall panel main body and a releasing state for separating from the wall panel main body.

[0006] In an optional implementation manner, the carrying platform includes a support plate and a matching rod, the upper end surface of the support plate forms the placement position, and a plurality of matching rods are fixedly connected to the lower end surface of the support plate, and the plurality of matching rods are slidably matched with the guiding component together.

[0007] In an optional implementation manner, the carrying platform further includes a mounting plate, the mounting plate is detachably arranged on the upper end surface of the support plate through fastening components, and the robotic arm is connected to the support plate through the mounting plate.

[0008] In an optional implementation manner, the guiding component includes a plurality of guide rails, the plurality of guide rails are arranged at intervals, and each guide rail is slidably matched with the corresponding matching rod.

[0009] In an optional implementation manner, the guiding component further includes a plurality of parallel limiting rods, the plurality of limiting rods are arranged at intervals along the extension direction of the guide rails at the bottom of the guide rails, and the plurality of guide rails are slidably matched with each limiting rod.

[0010] In an alternative embodiment, the guide rail has an I-shaped structure, the top of the guide rail has a first guide rail, and the bottom of the cooperating rod has a first chute that cooperates with the first guide rail.

[0011] In an alternative embodiment, the limiting rod has an I-shaped structure, the top of the limiting rod has a second guide rail, and the bottom of the guide rail forms a second chute corresponding to each second guide rail.

[0012] In an alternative embodiment, the depth of the second chute is greater than or equal to one-fourth of the height of the guide rail.

[0013] In an alternative embodiment, the grasping structure includes a fixing frame and a suction cup. The fixing frame has a frame structure and a grasping surface, and a plurality of suction cups are arranged at intervals on the grasping surface.

[0014] In a second aspect, the present utility model further provides a wall panel construction system, which includes: a wall panel transport vehicle adapted to transport the wall panel main body to a preset outdoor position; the above-mentioned wall panel installation device adapted to transport the wall panel main body to a preset indoor installation position.

[0015] Beneficial effects:

[0016] 1. By applying the wall panel installation device of this embodiment, a bearing platform is movably arranged on the guiding assembly, a handling assembly and a placement position are arranged on the bearing platform, and the robotic arm and the grasping structure cooperate to carry the wall panel main body between the placement position and a preset position. By pushing the bearing platform to move, the handling assembly and the wall panel main body can be moved to a predetermined position at the same time. The process of pushing the bearing platform to slide is more time-saving and labor-saving compared with manual handling. At the same time, when installing the wall panel main body, there is no need for an operator to hold it by hand. Only one operator is required to complete the handling and installation process of the wall panel main body, effectively solving the problems of time-consuming, laborious and low efficiency in the handling and installation process of existing wall panels.

[0017] 2. The installation plate is convenient for opening connection holes and can improve the structural strength of a local part of the bearing platform, which is convenient for cooperating with the robotic arm for installation.

[0018] 3. Through the limiting rod, better support work can be carried out, and at the same time, it is also convenient for the sliding of the guide rail to adjust the position of the guide rail, so that the bearing platform can move within a plane, rather than just reciprocating linearly, improving the movement flexibility of the bearing platform. Description of the drawings

[0019] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 This is a three - dimensional schematic diagram of a wall panel installation device according to an embodiment of the present utility model;

[0021] Figure 2 is Figure 1 a three - dimensional schematic diagram of the bearing platform of the wall panel installation device shown;

[0022] Figure 3 is Figure 1 a three - dimensional schematic diagram of the limiting rod of the wall panel installation device shown.

[0023] Explanation of reference numerals:

[0024] 1. Guide assembly; 101. Guide rail; 1011. First guide rail; 1012. Second chute; 102. Limiting rod; 2. Bearing platform; 201. Matching rod; 2011. First chute; 202. Support plate; 203. Mounting plate; 2031. Second guide rail; 3. Handling assembly; 301. Robot arm; 302. Gripping structure; 4. Wall panel main body; 5. Wall body; 501. Cross beam; 502. Anti - sill. Detailed implementation manners

[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Next, in combination with Figures 1 to 3 , the embodiments of the present utility model will be described.

[0027] According to an embodiment of the present utility model, on the one hand, a wall panel installation device is provided, including: a guide assembly 1, a bearing platform 2, and a handling assembly 3. The bearing platform 2 is movably arranged on the guide assembly 1. The bearing platform 2 has a placement position for placing the wall panel main body 4. The handling assembly 3 includes a robot arm 301 and a gripping structure 302. The robot arm 301 is arranged on the bearing platform 2, and the gripping structure 302 is arranged at the end of the robot arm 301. The gripping structure 302 has a gripping state for gripping the wall panel main body 4 and a released state separated from the wall panel main body 4.

[0028] When the wall panel installation device of this embodiment is applied, a carrier table 2 is movably arranged on the guiding component 1. A handling component 3 and a placement position are arranged on the carrier table 2. The robotic arm 301 and the grasping structure 302 cooperate to carry the wall panel main body 4 between the placement position and a preset position. By pushing the carrier table 2 to move, the handling component 3 and the wall panel main body 4 can be moved to a predetermined position simultaneously. The process of pushing the carrier table 2 to slide is more time-saving and labor-saving compared with manual handling. At the same time, when installing the wall panel main body 4, it is not necessary for the operator to hold it by hand. Only one operator is required to complete the handling and installation process of the wall panel main body 4, effectively solving the problems that the handling and installation processes of existing wall panels are time-consuming, laborious and inefficient.

[0029] Specifically, there is no specific limitation on the moving mode of the carrier table 2 in this embodiment. It can be moved manually by an operator, or directly driven by a driving device such as a motor and rollers to move the carrier table 2, and it can be flexibly selected according to requirements.

[0030] It should be noted that only the sliding fit mode between the carrier table 2 and the guiding component 1 is illustrated in the drawings, which does not mean that driving structures such as driving motors and rollers cannot be set.

[0031] In this embodiment, the carrier table 2 includes a support plate 202 and a mating rod 201. The upper end surface of the support plate 202 forms a placement position. A plurality of mating rods 201 are fixedly connected to the lower end surface of the support plate 202. The plurality of mating rods 201 are slidably fitted with the guiding component 1 together. The plurality of mating rods 201 can disperse the weight of the support plate 202 and its upper components, and the stability and reliability are better.

[0032] Specifically, mating rods 201 are fixedly connected to both sides of the lower surface of the support plate 202. The mating rods 201 arranged in this form have a simple structure and good stability.

[0033] In this embodiment, the carrier table 2 further includes a mounting plate 203. The mounting plate 203 is detachably arranged on the upper end surface of the support plate 202 through fastening components. The robotic arm 301 is connected to the support plate 202 through the mounting plate 203. The mounting plate 203 is convenient for opening connection holes and can improve the local structural strength of the carrier table 2, facilitating the cooperative installation with the robotic arm 301.

[0034] Specifically, as Figure 2 shown, the mounting plate 203 is located on one side of the upper surface of the support plate 202. Four symmetrical internal threaded holes are respectively opened on both sides of the mounting plate 203, and the robotic arm 301 is threadedly connected to the internal threaded holes through bolts. The installation process of the robotic arm 301 is simple and fast, and it is more convenient to transport the wall panel main body 4 through the carrier table 2.

[0035] In this embodiment, the guide assembly 1 includes a plurality of guide rails 101, and the plurality of guide rails 101 are arranged at intervals. Each guide rail 101 is slidably matched with a corresponding matching rod 201. The matching method is simple and reliable. The movable range of the support platform 2 can be changed by changing the extension length of the guide rail 101.

[0036] There is no specific limitation on the number and specifications of the guide rails 101 , as long as they can be slidably matched with the matching rods 201 , and they can be flexibly selected according to needs.

[0037] In this embodiment, the guide assembly 1 also includes a plurality of limit rods 102 arranged in parallel, and the plurality of limit rods 102 are arranged at intervals at the bottom of the guide rail 101 along the extension direction of the guide rail 101. The plurality of guide rails 101 can be slidably matched with each limit rod 102. Through the limit rods 102, the support work can be better performed, and the sliding of the guide rail 101 is also facilitated. The position of the guide rail 101 can be adjusted so that the support platform 2 can move in a plane, rather than just a linear reciprocating movement, thereby improving the movement flexibility of the support platform 2.

[0038] Specifically, there is no limitation on the number of the limiting rods 102, which can be as follows: Figure 1 The three spaced-apart limiting rods 102 shown may also be two or more than three limiting rods 102 , which is not strictly limited here.

[0039] It should be noted that, in order to ensure that each limiting rod 102 is subjected to uniform force, a plurality of limiting rods 102 are arranged at equal intervals.

[0040] In this embodiment, the guide rail 101 is an I-shaped structure, the top of the guide rail 101 has a first guide rail 1011, and the bottom of the matching rod 201 has a first slide groove 2011 matching with the first guide rail 1011. By sliding the matching rod 201 on the outer wall of the first guide rail 1011, the distance between the supporting platform 2 and the wall 5 can be adjusted. The structure is simple and reliable, and it is easy to process and manufacture.

[0041] In this embodiment, the limit rod 102 is an I-shaped structure, and the top of the limit rod 102 has a second guide rail 2031, and the bottom of the guide rail 101 forms a second slide groove 1012 corresponding to each second guide rail 2031. The guide rail 101 slides with the second guide rail 2031 through the second slide groove 1012, so that the position of the limit rod 102 and the supporting platform 2 can be adjusted, so that the robot arm 301 and the grabbing structure 302 can better carry and install the wall panel body 4, and the structure is simple and reliable.

[0042] In this embodiment, the depth of the second sliding groove 1012 is greater than or equal to one quarter of the height of the guide rail 101 . This type of limiting groove is more stable and reliable when slidingly matched with the guide rail 101 .

[0043] In this embodiment, the grasping structure 302 includes a fixing frame and suction cups. The fixing frame is a frame structure and has a grasping surface. A plurality of suction cups are arranged at intervals on the grasping surface. The suction cups of the grasping structure 302 can directly cooperate with the plane of the wallboard main body 4, with more force application points and being less likely to damage the wallboard main body 4.

[0044] Specifically, the structural form of the suction cup can refer to the existing suction cup grasping structure, and will not be elaborated here too much.

[0045] Among them, it should be noted that in order to install the wallboard main body 4, the wall 5 includes a cross beam 501 and a counter-camber 502. The cross beam 501 is located above the counter-camber 502, and the distance between the cross beam 501 and the counter-camber 502 is less than the height of the wallboard main body 4. Through this form of wall 5, the wallboard main body 4 can be better installed and pre-fixed.

[0046] The working process of the wallboard installation device of the embodiment of the present utility model will be described as follows:

[0047] After the wallboard installation device is installed, the construction worker first electrically connects the robotic arm 301 to an external control box. The construction worker connects the plurality of suction cups in the grasping structure 302 to the solenoid valve of the air pump through an air pipe, and also electrically connects the solenoid valve to the external control box. During the installation process, a part of the guide rail 101 and a part of the limiting rod 102 are installed outdoors and extend all the way to the position indoors where the wallboard main body 4 needs to be installed;

[0048] During use, when the construction worker operates the external control box, the electromagnetic valves of the robotic arm 301 and the air pump will work, enabling the grasping structure 302 to adsorb and fix the wall panel main body 4. Then, through the robotic arm 301, the wall panel main body 4 can be transported to the upper surface of the bearing platform 2. After all the wall panel main bodies 4 are transported to the upper surface of the bearing platform 2, when the construction worker pushes the bearing platform 2 towards the indoor direction, the mating rod 201 will slide on the outer wall of the second guide rail 2031, thereby adjusting the distance between the bearing platform 2 and the wall body 5, facilitating the transportation work of the wall panel main body 4. When the robotic arm 301 and the grasping structure 302 install the wall panel main body 4, the robotic arm 301 and the grasping structure 302 first erect the wall panel main body 4, and then pass the obliquely cut top of the wall panel main body 4 through the passage space between the cross beam 501 and the anti-camber 502. When the bottom of the wall panel main body 4 is about to contact the anti-camber 502, the robotic arm 301 and the grasping structure 302 will straighten the wall panel main body 4, making the two ends of the wall panel main body 4 contact the cross beam 501 and the anti-camber 502 respectively, so that the wall panel main body 4 can be installed between the cross beam 501 and the anti-camber 502. When one wall panel main body 4 is installed, when the construction worker laterally pushes the bearing platform 2, the second guide rail 2031 will slide on the outer wall of the guide rail 101, and the positions of the limit rod 102, the bearing platform 2, the robotic arm 301 and the grasping structure 302 can be adjusted, enabling the robotic arm 301 and the grasping structure 302 to better carry out the transportation and installation work of the wall panel main body 4.

[0049] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations fall within the scope defined by the appended claims.

Claims

1. A wall panel installation device, characterized in that, Comprising: A guiding component (1); A carrying platform (2), movably arranged on the guiding component (1), the carrying platform (2) having a placement position for placing the wallboard main body (4); A handling component (3), including a robotic arm (301) and a grasping structure (302), the robotic arm (301) being arranged on the carrying platform (2), the grasping structure (302) being arranged at the end of the robotic arm (301), the grasping structure (302) having a grasping state for grasping the wallboard main body (4) and a releasing state of separating from the wallboard main body (4).

2. The wall panel installation device according to claim 1, characterized in that, The carrying platform (2) includes a support plate (202) and a mating rod (201), the upper end surface of the support plate (202) forms the placement position, the lower end surface of the support plate (202) is fixedly connected with a plurality of the mating rods (201), and the plurality of the mating rods (201) are slidably mated with the guiding component (1) together.

3. The wall panel installation device according to claim 2, characterized in that, The carrying platform (2) further includes a mounting plate (203), the mounting plate (203) being detachably arranged on the upper end surface of the support plate (202) through fastening components, and the robotic arm (301) is connected to the support plate (202) through the mounting plate (203).

4. The wall panel installation device according to claim 2, characterized in that, The guiding component (1) includes a plurality of guide rails (101), the plurality of guide rails (101) are arranged at intervals, and each guide rail (101) is slidably mated with the corresponding mating rod (201).

5. The wall panel installation device according to claim 4, characterized in that, The guiding component (1) further includes a plurality of parallel limiting rods (102), the plurality of limiting rods (102) are arranged at intervals along the extending direction of the guide rail (101) at the bottom of the guide rail (101), and the plurality of guide rails (101) are slidably mated with each limiting rod (102).

6. The wall panel installation device according to claim 4, characterized in that, The guide rail (101) is of an I-shaped structure, the top of the guide rail (101) has a first guide rail (1011), and the bottom of the mating rod (201) has a first sliding groove (2011) for mating with the first guide rail (1011).

7. An interior wall panel installation device according to claim 5, characterized in that, The limiting rod (102) is of an I-shaped structure, the top of the limiting rod (102) has a second guide rail (2031), and the bottom of the guide rail (101) forms a second sliding groove (1012) corresponding to each second guide rail (2031).

8. The wall panel installation device according to claim 7, characterized in that, The depth of the second sliding groove (1012) is greater than or equal to one-fourth of the height of the guide rail (101).

9. A wall panel installation device according to any one of claims 1 to 8, characterized in that, The grasping structure (302) includes a fixing frame and suction cups, the fixing frame is of a frame structure and has a grasping surface, and a plurality of the suction cups are arranged at intervals on the grasping surface.

10. A wall panel construction system, characterized in that, Comprising: A wallboard transport vehicle, adapted to transport the wallboard main body (4) to a preset outdoor position; The wallboard installation device according to any one of claims 1 to 9, adapted to transport the wallboard main body (4) to a preset indoor installation position.

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