Air compressor detection auxiliary device

Through the automated design of the support frame and conveyor belt, combined with the motor and screw system, the automatic clamping of the air compressor and the rapid replacement of the water tank are achieved, which solves the problems of low working efficiency and difficulty in water source replacement in the existing technology, and improves the detection efficiency.

CN223089513UActive Publication Date: 2025-07-11SHENZHEN PREUSST AIR COMPRESSOR
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Patent Information

Application Number
CN202422164331.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-11
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing air compressor detection device requires manual operation when detecting the air compressor crankcase sealing, resulting in low working efficiency and difficulty in replacing water sources.

Method used

Designed with support frames, conveyor belts, inspection components and replacement components, the motor and screw system are used to automatically clamp and transport the air compressor, and the rapid replacement of the water tank is achieved through pulleys and blocks.

Benefits of technology

It improves the working efficiency of air compressor inspection, reduces manual operation, simplifies the water tank replacement process, and improves the degree of automation of inspection.

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Abstract

The utility model belongs to the technical field of air compressor detection, and particularly relates to an air compressor detection auxiliary device which comprises a supporting frame, a limiting box is fixedly installed on the inner wall of the top of the supporting frame, fixing frames are fixedly installed on the left side and the right side of the inner wall of the bottom of the supporting frame, and a conveying belt is rotatably installed on the inner sides of the fixing frames. Through the arranged detection assembly and conveying belts on the left side and the right side, to-be-detected and detected air compressors can be transported conveniently, a first motor is controlled to drive a first lead screw to rotate, the first lead screw can drive a sliding block and an electric telescopic rod and a clamping box below the first lead screw to move left and right, the electric telescopic rod can drive the clamping box to descend, and the air compressors can be detected conveniently. And a second motor is controlled to drive a second lead screw to enable a clamping block to slide in the opposite direction, so that the clamping block can clamp the air compressor and move the air compressor to the inner side of the detection water tank for detection, the working efficiency of the device is high, and personnel do not need to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressor detection, in particular to an auxiliary device for air compressor detection. Background Technique

[0002] Most air compressors are reciprocating piston type, rotary vane or rotary screw. During the detection process, detection devices are usually used to detect air compressors. However, the existing auxiliary detection devices for air compressors have the following problems: During the detection of the crankcase sealing performance of the air compressor, water is required to detect the sealing performance of the crankcase of the air compressor;

[0003] The publication number CN 213870222 U discloses an auxiliary device for air compressor detection, which includes a detection device body. A water tank 1 is fixedly connected to the bottom on the left side of the detection device body. A water tank 2 is fixedly connected to the bottom of the water tank 1. A bottom plate is fixedly connected to the bottom of the water tank 2. A water pump is fixedly connected to the left side at the top of the bottom plate. The input end of the water pump is communicated with the left side of the water tank 2 through a through pipe, and the output end of the water pump is communicated with the left side of the water tank 1 through a through pipe. A drain valve is communicated with the bottom left side of the water tank 1, and the left end of the drain valve is communicated with the left side of the water tank 2 through a through pipe;

[0004] When it is in use, the existing device requires manual loading and unloading by workers, resulting in low work efficiency, and it is difficult to replace the water source inside the device. Therefore, we propose an auxiliary device for air compressor detection. Content of the Utility Model

[0005] The purpose of the utility model is to provide an auxiliary device for air compressor detection, which solves the existing problems.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An auxiliary device for air compressor detection, including a support frame. A limit box is fixedly installed on the inner wall of the top of the support frame. Fixed frames are fixedly installed on the left and right sides of the inner wall of the bottom of the support frame. A conveyor belt is rotatably installed inside the fixed frames. A positioning frame is fixedly installed in the middle of the inner wall of the bottom of the support frame. An upper fixing plate is arranged above the positioning frame. A detection water tank is fixedly installed on the top of the upper fixing plate; a detection component, the detection component is installed on the limit box; a replacement component, the replacement component is installed on the upper fixing plate.

[0008] As a further improvement of the above solution, the detection component includes a first motor, a first lead screw, a sliding block, an electric telescopic rod and a clamping mechanism. The first motor is fixedly installed on one side of the limit box. The first lead screw is fixedly installed on the output end of the first motor. The sliding block is threadedly installed on the outside of the first lead screw. The electric telescopic rod is fixedly installed on the left and right sides of the bottom of the sliding block.

[0009] As a further improvement of the above solution, the clamping mechanism includes a clamping box, a second motor, a second lead screw, and clamping blocks. The clamping box is fixedly installed at the output end of the electric telescopic rod. The second motor is fixedly installed on one side of the clamping box. The second lead screw is fixedly installed at the output end of the second motor. The clamping blocks are threadedly installed on the left and right sides of the outer side of the second lead screw.

[0010] As a further improvement of the above solution, the replacement component includes pulleys, threaded rods, knobs, and clamping blocks. The pulleys are rotatably installed at the four corners of the bottom of the fixing plate. The threaded rods are threadedly installed on the left and right sides inside the fixing plate. The knobs are fixedly installed at the tops of the threaded rods. The clamping blocks are fixedly installed at the bottoms of the threaded rods.

[0011] As a further improvement of the above solution, a positioning groove is provided at the top of the positioning frame. The detection water tank is made of transparent glass. The width of the pulley is smaller than the width of the positioning groove. A clamping groove is provided at the top of the positioning frame. A storage groove is provided at the bottom of the fixing plate. The clamping block fits with the clamping groove and the storage groove.

[0012] As a further improvement of the above solution, limiting grooves are provided at the bottoms of the limiting box and the clamping box. The clamping blocks and the sliding blocks are slidably installed inside the limiting grooves.

[0013] As a further improvement of the above solution, the shape of the clamping block is Z-shaped. A threaded hole is provided on one side of the clamping block. The second lead screw has a double thread, and the second lead screw meshes with the threaded hole.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] (1) For an air compressor detection auxiliary device of the present utility model, through the provided detection component, the conveyor belts on the left and right sides facilitate the transportation of the air compressors to be detected and those that have been detected. Control the first motor to drive the first lead screw to rotate, so that the first lead screw can drive the sliding block and the electric telescopic rod and the clamping box below to move left and right, and the electric telescopic rod can drive the clamping box to descend. Thus, control the second motor to drive the second lead screw to make the clamping blocks slide in opposite directions, so that the clamping blocks can clamp the air compressor and move it to the inside of the detection water tank for detection, making the device highly efficient and eliminating the need for personnel to operate.

[0016] (2) For an air compressor detection auxiliary device of the present utility model, through the provided replacement component, when the water flow inside the detection water tank needs to be replaced, the knob can be controlled to drive the threaded rod and the clamping block to rise, so that the fixing plate can slide through the pulleys below, and the pulleys can slide out from above the positioning frame, thus enabling the detection water tank to be refilled with water. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.

[0018] Figure 1 It is a schematic three-dimensional structure diagram of an auxiliary device for air compressor detection proposed by the present utility model;

[0019] Figure 2 It is a partial schematic three-dimensional structure diagram of an auxiliary device for air compressor detection proposed by the present utility model;

[0020] Figure 3 It is a partial schematic three-dimensional structure diagram of an auxiliary device for air compressor detection proposed by the present utility model.

[0021] In the figure: 1, support frame; 2, limit box; 3, fixing frame; 4, conveyor belt; 5, positioning frame; 6, fixing plate; 7, detection water tank; 8, first motor; 9, first lead screw; 10, sliding block; 11, electric telescopic rod; 12, clamping box; 13, second motor; 14, second lead screw; 15, clamping block; 16, pulley; 17, threaded rod; 18, knob; 19, clamping block. Detailed Embodiments

[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present utility model belong to the scope of protection of the present utility model.

[0023] Reference Figures 1 - 3, an air compressor detection auxiliary device, including a support frame 1. A limit box 2 is fixedly installed on the top inner wall of the support frame 1. Fixed frames 3 are fixedly installed on the left and right sides of the bottom inner wall of the support frame 1. A conveyor belt 4 is rotatably installed inside the fixed frames 3. A positioning frame 5 is fixedly installed in the middle of the bottom inner wall of the support frame 1. Above the positioning frame 5 is provided a fixing plate 6. The fixing plate 6 facilitates the threaded installation of the threaded rod 17. After the threaded rod 17 rotates, it can drive the clamping block 19 to move up and down, so that the clamping block 19 can be fixed inside the clamping groove, making the disassembly and assembly of the detection water tank 7 relatively convenient. A detection water tank 7 is fixedly installed on the top of the fixing plate 6; a detection component, the detection component is installed on the limit box 2; a replacement component, the replacement component is installed on the fixing plate 6; the detection component includes a first motor 8, a first lead screw 9, a sliding block 10, an electric telescopic rod 11 and a clamping mechanism. The first motor 8 is fixedly installed on one side of the limit box 2. The first lead screw 9 is fixedly installed on the output end of the first motor 8, so that the sliding block 10 can drive the clamping block below to move, so that the air compressor above the conveyor belt 4 can be automatically loaded and unloaded, thus eliminating the need for manual operation by the staff and improving the work efficiency. The sliding block 10 is threadedly installed on the outside of the first lead screw 9. The electric telescopic rod 11 is fixedly installed on the left and right sides of the bottom of the sliding block 10.

[0024] The clamping mechanism includes a clamping box 12, a second motor 13, a second lead screw 14 and clamping blocks 15. The clamping box 12 is fixedly installed on the output end of the electric telescopic rod 11. The second motor 13 is fixedly installed on one side of the clamping box 12. The second lead screw 14 is a double-threaded screw. After the second lead screw 14 rotates, it can drive the clamping blocks 15 on both sides to slide in opposite directions, so that the clamping blocks 15 can clamp and fix the air compressor. The second lead screw 14 is fixedly installed on the output end of the second motor 13. The clamping blocks 15 are threadedly installed on the left and right sides of the outside of the second lead screw 14; the replacement component includes pulleys 16, threaded rods 17, knobs 18 and clamping blocks 19. The pulleys 16 are rotatably installed at the four corners of the bottom of the fixing plate 6. The threaded rods 17 are threadedly installed on the left and right sides inside the fixing plate 6. The knob 18 is fixedly installed on the top of the threaded rod 17, so that the clamping block 19 can slide into the inside of the storage groove after rising, making it convenient for the detection water tank 7 to slide through the fixing plate 6 and the pulleys 16 below, and making it relatively convenient to replace the water flow inside the detection water tank 7. The clamping block 19 is fixedly installed at the bottom of the threaded rod 17.

[0025] The top of the positioning frame 5 is provided with a positioning groove. The detection water tank 7 is made of transparent glass. The transparent material facilitates the staff to observe whether there are bubbles rising inside the water body. The width of the pulley 16 is smaller than the width of the positioning groove. The top of the positioning frame 5 is provided with a clamping groove. The bottom of the fixing plate 6 is provided with a receiving groove. The clamping block 19 fits with the clamping groove and the receiving groove. The bottom of the limiting box 2 and the clamping box 12 is provided with a limiting groove. The clamping block 15 and the sliding block 10 are slidably installed inside the limiting groove. The shape of the clamping block 15 is Z-shaped. One side of the clamping block 15 is provided with a threaded hole. The second lead screw 14 has a double thread and the second lead screw 14 meshes with the threaded hole.

[0026] The implementation principle of an air compressor detection auxiliary device in the embodiment of the present application is as follows: The conveyor belts 4 on the left and right sides facilitate the transportation of the air compressors to be detected and those that have been detected. Control the first motor 8 to drive the first lead screw 9 to rotate, so that the first lead screw 9 can drive the sliding block 10 and the electric telescopic rod 11 and the clamping box 12 below to move left and right, so that the electric telescopic rod 11 can drive the clamping box 12 to descend, thereby controlling the second motor 13 to drive the second lead screw 14 to make the clamping block 15 slide in the opposite direction, so that the clamping block 15 can clamp the air compressor and move it to the inside of the detection water tank 7 for detection, making the working efficiency of the device relatively high and eliminating the need for personnel to operate; when the water flow inside the detection water tank 7 needs to be replaced, the knob 18 can be controlled to drive the threaded rod 17 and the clamping block 19 to rise, so that the fixing plate 6 can slide through the pulley 16 below, and the pulley 16 slides out from above the positioning frame 5, so that the detection water tank 7 can be replaced with water.

[0027] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0028] The above has introduced in detail an air compressor detection auxiliary device provided by the present invention. Specific embodiments are used herein to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. An auxiliary device for air compressor detection, characterized in that Including: A support frame (1), on the inner wall of the top of the support frame (1), a limit box (2) is fixedly installed, on the left and right sides of the inner wall of the bottom of the support frame (1), fixing frames (3) are fixedly installed, inside the fixing frames (3), a conveyor belt (4) is rotatably installed, in the middle of the inner wall of the bottom of the support frame (1), a positioning frame (5) is fixedly installed, above the positioning frame (5), a fixing plate (6) is arranged, and on the top of the fixing plate (6), a detection water tank (7) is fixedly installed; A detection component, which is installed on the limit box (2); A replacement component, which is installed on the fixing plate (6).

2. An air compressor detection auxiliary device according to claim 1, characterized in that, The detection component includes a first motor (8), a first lead screw (9), a sliding block (10), an electric telescopic rod (11) and a clamping mechanism. The first motor (8) is fixedly installed on one side of the limit box (2), the first lead screw (9) is fixedly installed on the output end of the first motor (8), the sliding block (10) is threadedly installed on the outside of the first lead screw (9), and the electric telescopic rod (11) is fixedly installed on the left and right sides of the bottom of the sliding block (10).

3. An air compressor detection auxiliary device according to claim 2, characterized in that The clamping mechanism includes a clamping box (12), a second motor (13), a second lead screw (14) and clamping blocks (15). The clamping box (12) is fixedly installed on the output end of the electric telescopic rod (11), the second motor (13) is fixedly installed on one side of the clamping box (12), the second lead screw (14) is fixedly installed on the output end of the second motor (13), and the clamping blocks (15) are threadedly installed on the left and right sides of the outside of the second lead screw (14).

4. An air compressor detection auxiliary device according to claim 1, characterized in that, The replacement component includes pulleys (16), threaded rods (17), knobs (18) and clamping blocks (19). The pulleys (16) are rotatably installed at the four corners of the bottom of the fixing plate (6), the threaded rods (17) are threadedly installed on the left and right sides inside the fixing plate (6), the knobs (18) are fixedly installed on the tops of the threaded rods (17), and the clamping blocks (19) are fixedly installed on the bottoms of the threaded rods (17).

5. An air compressor detection auxiliary device according to claim 4, characterized in that, On the top of the positioning frame (5), a positioning groove is opened. The detection water tank (7) is made of transparent glass. The width of the pulley (16) is smaller than the width of the positioning groove. On the top of the positioning frame (5), a clamping groove is opened. On the bottom of the fixing plate (6), a storage groove is opened. The clamping block (19) is fitted with the clamping groove and the storage groove.

6. An air compressor detection auxiliary device according to claim 3, characterized in that, On the bottoms of the limit box (2) and the clamping box (12), limit grooves are opened. The clamping blocks (15) and the sliding block (10) are slidably installed inside the limit grooves.

7. An air compressor detection auxiliary device according to claim 3, characterized in that, The shape of the clamping block (15) is Z-shaped. On one side of the clamping block (15), a threaded hole is opened. The second lead screw (14) is a double-threaded screw, and the second lead screw (14) is engaged with the threaded hole.

Citation Information

Patent Citations

  • Auxiliary detection device for air compressor

    CN213870222U