Hydraulic oil cylinder of grate cooler

By introducing a filter mesh and automatic lubrication system into the hydraulic cylinder of the grate chiller, the problems of impurities entering and manual lubrication are solved, and automated lubrication and impurity filtration are realized, which extends the service life and reduces labor costs.

CN223089669UActive Publication Date: 2025-07-11XUZHOU TIANXUAN BUILDING MATERIALS MASCH CO LTD
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Patent Information

Application Number
CN202423041978.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-07-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

During the use of the existing grate chiller hydraulic cylinder, impurities in the external hydraulic oil enter the interior, causing damage to the parts, and frequent manual oil injection and lubrication are required, which consumes high labor costs.

Method used

A hydraulic cylinder with a filter mesh and an automatic lubrication system was designed to filter impurities through the filter mesh, and lubricate the connection part and piston rod through an automated oil supply mechanism to reduce wear and reduce manual operation requirements.

Benefits of technology

It realizes automatic lubrication and impurity filtration of hydraulic cylinders, extends service life, reduces labor costs, and improves operating stability and practicality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223089669U_ABST
Patent Text Reader

Abstract

The hydraulic oil cylinder of the grate cooler comprises an oil cylinder body, a connecting ring A is fixed to the bottom of the oil cylinder body, an oil injection nozzle A is fixed to one side of the connecting ring A, a piston rod is connected to the inner wall of the oil cylinder body in a sliding mode, a connecting ring B is fixed to the top of the piston rod, and an oil injection nozzle B is fixed to one side of the connecting ring B; a telescopic mechanism is arranged at the bottom of the piston rod, a driving mechanism is arranged on the side wall of the oil cylinder body and comprises mounting oil, a rubber ring and a filter screen, and a mounting mechanism is arranged on the outer side of the oil cylinder body. An oil supply mechanism is arranged on one side of the mounting mechanism, and a lubricating mechanism is arranged on the top of the oil cylinder body. When the hydraulic oil cylinder is used, the connecting portion of the hydraulic oil cylinder and the piston rod are automatically lubricated through the driving mechanism, the oil supply mechanism and the lubricating mechanism, the stability of long-time operation of the hydraulic oil cylinder is guaranteed, and the service life of the grate cooler oil cylinder is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic cylinders of grate coolers, in particular to a hydraulic cylinder of a grate cooler. Background Art

[0002] The grate cooler is an important main equipment in the clinker burning system of a cement plant. Its main functions are to cool and convey cement clinker; at the same time, it provides hot air for the rotary kiln and decomposition furnace, etc., and it is the main equipment for heat recovery in the burning system; and the hydraulic cylinder is an important component of the grate cooler.

[0003] Problems compared with the prior art: During the use of the existing hydraulic cylinder of the grate cooler, impurities in the external hydraulic oil enter the interior of the hydraulic cylinder. During long-term use, the internal components of the cylinder are damaged, affecting the service life of the grate cooler hydraulic cylinder; secondly, during the operation of the hydraulic cylinder, its connection part needs to rotate frequently. Therefore, it is necessary to inject oil for lubrication regularly. At the same time, the piston rod at the telescopic end also needs to ensure lubrication with the cylinder body. Otherwise, the piston rod is prone to damage. However, the existing hydraulic cylinder requires manual oil injection and maintenance for the connection part and the piston rod, which consumes a large amount of labor costs. For this reason, we propose a hydraulic cylinder of a grate cooler to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a hydraulic cylinder of a grate cooler.

[0005] The utility model solves its technical problems through the following technical solutions: It includes a cylinder body. A connecting ring A is fixed at the bottom of the cylinder body. An oil injection nozzle A is fixed on one side of the connecting ring A. A piston rod is slidably connected to the inner wall of the cylinder body. A connecting ring B is fixed at the top of the piston rod. An oil injection nozzle B is fixed on one side of the connecting ring B. A telescopic mechanism is arranged at the bottom of the piston rod. A driving mechanism is arranged on the side wall of the cylinder body. The driving mechanism includes an installation oil nozzle. The installation oil nozzle is fixed on the side wall of the cylinder body. A rubber ring is arranged on the inner wall of the installation oil nozzle. A filter screen is fixed on the inner wall of the rubber ring. An installation mechanism is arranged on the outer side of the cylinder body;

[0006] The installation mechanism includes an installation frame, which is arranged on the outer side of the oil cylinder body. One side of the installation frame is fixed with a support plate, and an oil supply mechanism is arranged on the inner wall of the support plate. The oil supply mechanism includes a fuel transfer pump, which is fixed to the inner wall of the support plate by bolts. A fuel storage box is arranged on one side of the fuel transfer pump. An oil outlet pipe is fixed to the top of the fuel transfer pump. One end of the oil outlet pipe is fixed with a branch pipe, and one end of the branch pipe is fixed with a stop valve. An oil injection pipe A is fixed to the bottom of the stop valve, and the oil injection pipe A is connected to the oil injection nozzle A. The other end of the branch pipe is fixed with a three-way valve. An oil injection pipe B is fixed to the top of the three-way valve, and the oil injection pipe B is connected to the oil injection nozzle B. An oil injection pipe C is fixed to one side of the three-way valve, and a lubrication mechanism is arranged on the top of the oil cylinder body.

[0007] As a further scheme of the present utility model: The telescopic mechanism includes an installation stud, which is fixed to the bottom of the piston rod. A fastening nut is arranged at the bottom of the installation stud. A piston oil seal is arranged on the outer side of the installation stud, and a pair of wear-resistant rings are arranged on the outer side of the piston oil seal.

[0008] As a further scheme of the present utility model: The installation oil nozzle is threadedly connected with an installation nut, and a joint is fixed to one side of the installation nut.

[0009] As a further scheme of the present utility model: A fixed bracket is arranged on the outer side of the oil cylinder body relative to the installation frame. A plurality of installation bolts are arranged on one side of the fixed bracket, and one end of each of the plurality of installation bolts is threadedly connected with an installation nut.

[0010] As a further scheme of the present utility model: Washers are arranged on the outer sides of the installation bolts.

[0011] As a further scheme of the present utility model: The lubrication mechanism includes an installation ring body, which is fixed to the top of the oil cylinder body by bolts. An oil inlet nozzle is fixed to the outer side of the installation ring body. A pair of sealing rings are arranged on the inner wall of the installation ring body. A porous overflow ring is fixed inside the installation ring body, and the outer side of the porous overflow ring is connected to the oil injection pipe C.

[0012] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:

[0013] 1. When the hydraulic oil cylinder is in use, the hydraulic oil cylinder is installed at the use position through the connecting ring A and the connecting ring B. When the hydraulic oil cylinder operates, the piston rod moves telescopically on the oil cylinder body. During the process, the connecting part of the hydraulic oil cylinder and the piston rod are automatically lubricated through the oil supply mechanism, reducing the wear of the piston rod during use, ensuring the stability of the long-term operation of the hydraulic oil cylinder, eliminating the need for manual operation, reducing the consumption of labor costs, and improving the practicability of the hydraulic oil cylinder.

[0014] 2. When the piston rod expands and contracts, the hydraulic oil enters the inside of the cylinder body through the installation nozzle. During this process, the hydraulic oil is filtered through the filter screen, which can filter the impurities in the hydraulic oil, avoid damaging the inside of the hydraulic cylinder, and ensure the service life of the grate cooler oil cylinder;

[0015] 3. By providing an installation mechanism, when the oil supply mechanism needs to be installed, align the mounting bracket and the fixed bracket, pass a plurality of mounting bolts through the mounting holes on the mounting bracket and the fixed bracket, screw the mounting nut onto the mounting bolt, and install the mounting bracket and the fixed bracket on the outside of the cylinder body, which is convenient for installing and using the oil supply mechanism. Through the installation mechanism, the oil supply mechanism can be adaptively installed on the hydraulic cylinder, so that the existing hydraulic cylinder can also normally use the oil supply mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shows an isometric structural schematic diagram provided by an embodiment of the present invention;

[0017] Figure 2 Shows an isometric sectional structural schematic diagram provided by an embodiment of the present invention;

[0018] Figure 3 Shows the provided by an embodiment of the present invention Figure 2 Enlarged structural schematic diagram of part A;

[0019] Figure 4 Shows the provided by an embodiment of the present invention Figure 2 Enlarged structural schematic diagram of part B;

[0020] Figure 5 Shows the provided by an embodiment of the present invention Figure 2 Enlarged structural schematic diagram of part C;

[0021] Figure 6 Shows the main sectional structural schematic diagram provided by an embodiment of the present invention;

[0022] Figure 7 Shows the provided by an embodiment of the present invention Figure 6 Enlarged structural schematic diagram of part D;

[0023] Figure 8 Shows the exploded structural schematic diagram of the drive mechanism provided by an embodiment of the present invention;

[0024] Figure 9 Shows the provided by an embodiment of the present invention Figure 8 Enlarged structural schematic diagram of part E;

[0025] Figure 10 The figure shows a partial structural schematic diagram provided according to an embodiment of the present utility model.

[0026] Legend description:

[0027] 100 oil cylinder body, 110 connecting ring A, 111 oil injection nozzle A, 120 piston rod, 130 connecting ring B, 131 oil injection nozzle B, 210 mounting stud, 211 fastening nut, 220 piston oil seal, 230 wear-resistant ring, 310 mounting oil nozzle, 320 rubber ring, 330 filter net, 340 mounting nut, 350 joint, 410 mounting bracket, 420 support plate, 430 fixed bracket, 440 mounting bolt, 441 washer, 450 mounting nut, 510 fuel transfer pump, 520 oil storage box, 530 outlet pipe, 531 branch pipe, 540 stop valve, 541 oil injection pipe A, 550 three-way valve, 551 oil injection pipe B, 560 oil injection pipe C, 610 mounting ring body, 611 inlet oil nozzle, 620 sealing ring, 630 porous overflow ring. Specific embodiments

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0029] In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0030] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "mounting", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] Please refer to Figures 1-10, the present utility model provides a technical solution: including an oil cylinder main body 100, a connecting ring A110 is fixed at the bottom of the oil cylinder main body 100, an oil injection nozzle A111 is fixed on one side of the connecting ring A110, a piston rod 120 is slidably connected to the inner wall of the oil cylinder main body 100, a connecting ring B130 is fixed at the top of the piston rod 120, an oil injection nozzle B131 is fixed on one side of the connecting ring B130, a telescopic mechanism is arranged at the bottom of the piston rod 120, a driving mechanism is arranged on the side wall of the oil cylinder main body 100, the driving mechanism includes an installation oil nozzle 310, a rubber ring 320 and a filter screen 330, and an installation mechanism is arranged outside the oil cylinder main body 100;

[0032] The installation mechanism includes an installation frame 410 and a support plate 420. An oil supply mechanism is arranged inside the support plate 420. The oil supply mechanism includes an oil transfer pump 510, an oil storage box 520 and an oil outlet pipe 530. One end of the oil outlet pipe 530 is fixed with a branch pipe 531. One end of the branch pipe 531 is fixed with a stop valve 540. The bottom of the stop valve 540 is fixed with an oil injection pipe A541. The oil injection pipe A541 is connected to the oil injection nozzle A111. The other end of the branch pipe 531 is fixed with a three-way valve 550. The top of the three-way valve 550 is fixed with an oil injection pipe B551. The oil injection pipe B551 is connected to the oil injection nozzle B131. One side of the three-way valve 550 is fixed with an oil injection pipe C560. A lubrication mechanism is arranged at the top of the oil cylinder main body 100; When the hydraulic oil cylinder is in use, the hydraulic oil cylinder is installed at the use position through the connecting ring A110 and the connecting ring B130. When the hydraulic oil cylinder operates, the piston rod 120 telescopically moves on the oil cylinder main body 100. During this process, the connecting part of the hydraulic oil cylinder and the piston rod 120 are automatically lubricated through the oil supply mechanism, reducing the wear of the piston rod 120 during use, ensuring the stability of the long-term operation of the hydraulic oil cylinder, eliminating the need for manual operation, reducing the consumption of labor costs, improving the practicability of the hydraulic oil cylinder. When the piston rod 120 telescopically moves, the hydraulic oil enters the inside of the oil cylinder main body 100 through the installation oil nozzle 310. During this process, the hydraulic oil is filtered through the filter screen 330, which can filter out impurities in the hydraulic oil, avoid damaging the inside of the hydraulic oil cylinder, and ensure the service life of the grate cooler oil cylinder.

[0033] Specifically, the telescopic mechanism includes a mounting stud 210 fixed to the bottom of the piston rod 120. A fastening nut 211 is provided at the bottom of the mounting stud 210. A piston oil seal 220 is arranged outside the mounting stud 210, and a pair of wear rings 230 are arranged outside the piston oil seal 220. When the piston rod 120 performs telescopic movement, the piston rod 120 is divided into upper and lower parts by the piston oil seal 220 and the wear rings 230. Hydraulic oil is injected into the inside of the cylinder body 100 through the upper and lower driving mechanisms outside, for driving the piston oil seal 220 to move up and down inside the cylinder body 100, thereby driving the piston rod 120 to perform telescopic movement.

[0034] Specifically, an installation nut 340 is threadedly connected to the installation nozzle 310, and a connector 350 is fixed to one side of the installation nut 340. By providing a driving mechanism, the connector 350 is installed on the installation nozzle 310 through the installation nut 340, and an external hydraulic oil pipe is connected to the connector 350, and hydraulic oil enters the inside of the cylinder body 100 through the connector 350, realizing the driving operation of the hydraulic cylinder.

[0035] Specifically, a fixed bracket 430 is arranged outside the cylinder body 100 relative to the mounting bracket 410. A plurality of mounting bolts 440 are arranged on one side of the fixed bracket 430, and one ends of the plurality of mounting bolts 440 are all threadedly connected with mounting nuts 450. By providing a mounting mechanism, when the oil supply mechanism needs to be installed, the mounting bracket 410 and the fixed bracket 430 are aligned, the plurality of mounting bolts 440 are passed through the mounting holes on the mounting bracket 410 and the fixed bracket 430, and the mounting nuts 450 are screwed onto the mounting bolts 440, and the mounting bracket 410 and the fixed bracket 430 are installed outside the cylinder body 100, facilitating the installation and use of the oil supply mechanism. Through the mounting mechanism, the oil supply mechanism can be adaptively installed on the hydraulic cylinder, enabling the existing hydraulic cylinder to also be able to use the oil supply mechanism normally.

[0036] Specifically, washers 441 are arranged outside the mounting bolts 440. By providing the washers 441, when installing the mounting mechanism, the washers 441 are sleeved on the mounting bolts 440 between the mounting bracket 410 and the fixed bracket 430, which can buffer and support the contact part between the mounting bracket 410 and the fixed bracket 430, ensuring the stability of the installation operation.

[0037] Specifically, the lubrication mechanism includes a mounting ring body 610, which is fixed to the top of the oil cylinder body 100 by bolts. An oil inlet nozzle 611 is fixed to the outer side of the mounting ring body 610. A pair of sealing rings 620 are arranged on the inner wall of the mounting ring body 610. A porous overflow ring 630 is fixed inside the mounting ring body 610, and the outer side of the porous overflow ring 630 is connected to the oil injection pipe C560. By providing the lubrication mechanism, when the piston rod 120 moves telescopically, the lubricating oil is injected into the interior of the porous overflow ring 630 through the oil inlet nozzle 611 via the oil injection pipe C560. The lubricating oil is smeared on the outer side of the piston rod 120 through multiple small holes on the inner wall of the porous overflow ring 630, which can lubricate the outer side of the piston rod 120, enabling the piston rod 120 to maintain lubrication with the oil cylinder body 100, ensuring the smooth operation of the hydraulic cylinder for a long time and reducing the damage probability of the hydraulic cylinder.

[0038] Working principle: When in use, when the hydraulic cylinder is in use, it is installed at the use position through the connecting ring A110 and the connecting ring B130. When the hydraulic cylinder operates, the piston rod 120 moves telescopically on the cylinder body 100. During this process, the connecting ring A110 and the connecting ring B130 rotate with the connecting part. When lubrication operation is required, the oil storage box 520 containing lubricating oil is installed on the oil transfer pump 510. The oil transfer pump 510 pumps out the lubricating oil stored inside the oil storage box 520 and transports the lubricating oil to the branch pipe 531 through the oil outlet pipe 530. The branch pipe 531 divides the lubricating oil into two upper and lower streams. The lubricating oil flows upward to the three-way valve 550. The on-off of the injection pipe B551 and the injection pipe C560 is controlled by the three-way valve 550. The lubricating oil can enter the inner wall of the connecting ring B130 through the injection pipe B551, and the connecting part between the connecting ring B130 can be lubricated. The lubricating oil can enter the inside of the porous overflow ring 630 through the injection pipe C560 and the oil inlet nozzle 611. The lubricating oil is applied to the outside of the piston rod 120 through multiple small holes on the inner wall of the porous overflow ring 630, and the outside of the piston rod 120 can be lubricated, so that the piston rod 120 can be lubricated with the cylinder body 100, ensuring the smooth operation of the hydraulic cylinder for a long time. The lubricating oil flows downward to the stop valve 540 part. The on-off of the injection pipe A541 is controlled by the stop valve 540. The lubricating oil can enter the inside of the connecting ring A110 through the injection pipe A541 and lubricate the connecting part between the connecting ring A110 and the connecting part, enabling automatic lubrication operation for the connecting part of the hydraulic cylinder and the piston rod 120. The joint 350 is installed on the installation oil nozzle 310 through the installation nut 340, and the external hydraulic oil pipe is connected to the joint 350. The hydraulic oil enters the inside of the cylinder body 100 through the joint 350 to realize the driving operation of the hydraulic cylinder. When the oil supply mechanism needs to be installed, the installation frame 410 and the fixed bracket 430 are aligned, and multiple installation bolts 440 pass through the installation holes on the installation frame 410 and the fixed bracket 430. The installation nut 450 is screwed onto the installation bolt 440, and the installation frame 410 and the fixed bracket 430 are installed on the outside of the cylinder body 100, which is convenient for installing and using the oil supply mechanism. The oil supply mechanism can be adaptively installed on the hydraulic cylinder through the installation mechanism, enabling the existing hydraulic cylinder to also use the oil supply mechanism normally.

[0039] Although the present utility model discloses embodiments and drawings, those skilled in the art can understand that various substitutions, changes, and modifications are possible without departing from the spirit and scope of the present utility model and the appended claims. Therefore, the scope of the present utility model is not limited to the content disclosed in the embodiments and drawings.

Claims

1. A hydraulic cylinder of a grate cooler, characterized in that, It includes a cylinder main body (100). A connecting ring A (110) is fixed to the bottom of the cylinder main body (100). An oil filling nozzle A (111) is fixed to one side of the connecting ring A (110). A piston rod (120) is slidably connected to the inner wall of the cylinder main body (100). A connecting ring B (130) is fixed to the top of the piston rod (120). An oil filling nozzle B (131) is fixed to one side of the connecting ring B (130). A telescopic mechanism is arranged at the bottom of the piston rod (120). A driving mechanism is arranged on the side wall of the cylinder main body (100). The driving mechanism includes an installation oil nozzle (310). The installation oil nozzle (310) is fixed to the side wall of the cylinder main body (100). A rubber ring (320) is arranged on the inner wall of the installation oil nozzle (310). A filter screen (330) is fixed to the inner wall of the rubber ring (320). An installation mechanism is arranged on the outside of the cylinder main body (100); The installation mechanism includes an installation frame (410). The installation frame (410) is arranged on the outside of the cylinder main body (100). A support plate (420) is fixed to one side of the installation frame (410). An oil supply mechanism is arranged on the inner wall of the support plate (420). The oil supply mechanism includes an oil transfer pump (510). The oil transfer pump (510) is fixed to the inner wall of the support plate (420) by bolts. A fuel storage box (520) is arranged on one side of the oil transfer pump (510). An oil outlet pipe (530) is fixed to the top of the oil transfer pump (510). One end of the oil outlet pipe (530) is fixed with a branch pipe (531). A stop valve (540) is fixed to one end of the branch pipe (531). An oil injection pipe A (541) is fixed to the bottom of the stop valve (540). The oil injection pipe A (541) is connected to the oil filling nozzle A (111). The other end of the branch pipe (531) is fixed with a three-way valve (550). An oil injection pipe B (551) is fixed to the top of the three-way valve (550). The oil injection pipe B (551) is connected to the oil filling nozzle B (131). An oil injection pipe C (560) is fixed to one side of the three-way valve (550). A lubrication mechanism is arranged on the top of the cylinder main body (100).

2. The hydraulic cylinder of a grate cooler according to claim 1, characterized in that, The telescopic mechanism includes an installation stud (210). The installation stud (210) is fixed to the bottom of the piston rod (120). A fastening nut (211) is arranged at the bottom of the installation stud (210). A piston oil seal (220) is arranged on the outside of the installation stud (210). A pair of wear-resistant rings (230) are arranged on the outside of the piston oil seal (220).

3. The hydraulic cylinder of a grate cooler according to claim 1, wherein, An installation nut (340) is threadedly connected to the installation oil nozzle (310). A joint (350) is fixed to one side of the installation nut (340).

4. A hydraulic cylinder of a grate cooler according to claim 1, characterized in that, A fixed bracket (430) is arranged on the outside of the cylinder main body (100) relative to the installation frame (410). A plurality of installation bolts (440) are arranged on one side of the fixed bracket (430). One ends of the plurality of installation bolts (440) are all threadedly connected with installation nuts (450).

5. A hydraulic cylinder of a grate cooler according to claim 4, wherein, Washers (441) are provided on the outer sides of the mounting bolts (440).

6. The hydraulic cylinder of a grate cooler according to claim 1, characterized in that, The lubrication mechanism includes a mounting ring body (610). The mounting ring body (610) is fixed to the top of the oil cylinder body (100) by bolts. An oil inlet nozzle (611) is fixed to the outer side of the mounting ring body (610). A pair of sealing rings (620) are provided on the inner wall of the mounting ring body (610). A porous overflow ring (630) is fixed inside the mounting ring body (610). The outer side of the porous overflow ring (630) is connected to the injection oil pipe C (560).