Mute flexible brake disc brake

Through the internal hydraulic oil circuit design of the silent flexible brake disc brake and the use of carbon ceramic brake pads, the noise and braking force inflexible problems during motorcycle braking are solved, and a quieter and more stable braking effect is achieved.

CN223089851UActive Publication Date: 2025-07-11WENLING SHUANGJIANG VEHICLE PARTS
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Patent Information

Application Number
CN202422524898.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-07-11
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Existing motorcycle disc brakes are prone to noise and inflexible braking force when braking, mainly due to the dissynchronization of disc bending and brake pad contact.

Method used

A silent flexible brake brake is designed, adopting an internal hydraulic oil circuit design, using carbon ceramic brake pads and shock absorbing gaskets, ensuring the consistent length of the output rod through the same inner diameter of the hydraulic cylinder, combining the split structure between the side plate and the main body, reducing the noise of the parts and reducing noise through carbon ceramic brake pads.

Benefits of technology

It effectively reduces noise during braking, improves the stability and flexibility of braking force, reduces noise and vibration transmission caused by disc deformation, and improves the overall performance of the brake.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223089851U_ABST
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Abstract

The utility model relates to the technical field of motorcycle accessories, and provides a mute flexible brake disc brake which comprises a disc and a main body, vent holes are formed in the disc, an arc-shaped flange plate is fixedly connected in the disc, and gaskets are arranged on the two sides of the arc-shaped flange plate; the interior of the main body is in threaded connection with a fixing screw, the outer surface of the fixing screw is in threaded connection with a side plate, and the main body and the side plate are fixed through the fixing screw. By means of the mode that all hydraulic oil ways are arranged in the device, the overall integration degree of the device is higher, the number of device components can be reduced, and noise caused by mutual collision and the like between parts is avoided; the pressures on the two sides of the oil paths connected in parallel are the same, and the inner diameters are the same, so that the output lengths of the first output rod and the second output rod are the same under the condition of the same pressure.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motorcycle parts, and particularly relates to a silent and flexible braking disc brake. Background Art

[0002] The disc brake, also known as the disk brake, is a common braking system and is widely used in means of transportation such as bicycles, motorcycles, and automobiles. The disc brake system mainly consists of components such as a brake disc (or disc), a brake caliper, a friction plate (or brake pad), and a hydraulic system (for hydraulic disc brakes).

[0003] However, most existing motorcycle disc brakes are prone to generate noise when braking due to friction or when the disc bends because the disc is relatively thin, and the existing disc brakes have problems such as inflexible braking force due to asynchronous contact of the brake pads on both sides.

[0004] Therefore, a silent and flexible braking disc brake is proposed to solve the above problems. Content of the Utility Model

[0005] The utility model proposes a silent and flexible braking disc brake, which solves the problems in the related art that most existing motorcycle disc brakes are prone to generate noise when braking due to friction or when the disc bends because the disc is relatively thin, and the existing disc brakes have problems such as inflexible braking force due to asynchronous contact of the brake pads on both sides.

[0006] The technical solution of the utility model is as follows: a silent and flexible braking disc brake, comprising: a disc and a main body. The inside of the disc is provided with ventilation holes, an arc-shaped flange is fixedly connected inside the disc, and gaskets are arranged on both sides of the arc-shaped flange;

[0007] A fixing screw is threadedly connected inside the main body, a side plate is threadedly connected to the outer surface of the fixing screw, the fixing screw fixes the main body and the side plate, a hydraulic oil passage is opened inside the main body, and a hydraulic oil passage communicating therewith is opened inside the side plate;

[0008] A first hydraulic cylinder is fixedly connected to the outer surface of the main body, a first output rod is slidably connected inside the first hydraulic cylinder, a shock-absorbing gasket is fixedly connected to the output end of the first output rod, a second hydraulic cylinder is fixedly connected to the upper surface of the main body, and a second output rod is slidably connected inside the second hydraulic cylinder.

[0009] Preferably, a fixing plate is fixedly connected to the outer surface of the main body, and reinforcing ribs are fixedly connected to the outer surface of the fixing plate.

[0010] Preferably, a hydraulic input pipe is fixedly connected to the outer surface of the main body, and the hydraulic input pipe is communicated with the hydraulic oil passage.

[0011] Preferably, a steel backplate is fixedly connected to the outer surface of the shock-absorbing gasket, a heat-insulating gasket is fixedly connected to the other side of the steel backplate, and a carbon-ceramic brake pad is fixedly connected to the other side of the heat-insulating gasket.

[0012] Preferably, the first hydraulic cylinder and the second hydraulic cylinder have the same inner diameter, and shock-absorbing gaskets, steel backplates, heat-insulating gaskets, and carbon-ceramic brake pads are also fixedly connected to the outer surface of the second output rod.

[0013] Preferably, all the hydraulic oil circuits are arranged inside the side plate of the main body, one end of which is connected to the first hydraulic cylinder, and the other end is connected to the second hydraulic cylinder and is connected in parallel by a hydraulic input pipe.

[0014] The working principle and beneficial effects of the present utility model are as follows:

[0015] By arranging all the hydraulic oil circuits inside the equipment, the overall integration of the equipment is higher, and the number of device components is reduced, avoiding noises caused by mutual collisions between parts. By setting the first hydraulic cylinder and the second hydraulic cylinder to have the same inner diameter, when the hydraulic source inputs hydraulic pressure, the pressures on both sides of the parallel oil circuits are the same. Coupled with the same inner diameter, the lengths output by the first output rod and the second output rod are the same under the same pressure conditions. Through the design of the shock-absorbing gasket, when the device brakes, the vibration generated by the brake pads can be isolated, preventing it from being transmitted elsewhere and causing noise. Through the setting of the carbon-ceramic brake pads, due to their excellent performance, the noise generated during braking is smaller, and their performance is less affected when overheated, and they have excellent performance in various situations. Through the split design of the side plate and the main body, when the device fails or needs maintenance, the internal oil circuit can be maintained. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following further elaborates the present utility model in detail in conjunction with the drawings and specific embodiments.

[0017] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 2 is a top-view structural schematic diagram of the present utility model;

[0019] Figure 3 is a perspective three-dimensional structural schematic diagram of the main body of the present utility model;

[0020] Figure 4 is a front-view structural schematic diagram of the main body of the present utility model;

[0021] Figure 5 is a sectional perspective three-dimensional structural schematic diagram of the main body of the present utility model.

[0022] In the figure: 1, disc; 2, arc flange; 3, gasket; 4, vent hole; 5, main body; 6, reinforcing rib; 7, fixing plate; 8, fixing screw; 9, side plate; 10, first hydraulic cylinder; 11, second hydraulic cylinder; 12, first output rod; 13, second output rod; 14, hydraulic oil circuit; 15, hydraulic input pipe; 16, shock-absorbing gasket; 17, steel back plate; 18, heat-insulating gasket; 19, carbon-ceramic brake pad. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figure 1 -5, a silent and flexible braking disc brake, comprising: a disc 1 and a main body 5. A vent hole 4 is provided inside the disc 1. An arc flange 2 is fixedly connected inside the disc 1. Gaskets 3 are arranged on both sides of the arc flange 2;

[0025] A fixing screw 8 is threadedly connected inside the main body 5. A side plate 9 is threadedly connected to the outer surface of the fixing screw 8. The fixing screw 8 fixes the main body 5 and the side plate 9. A hydraulic oil circuit 14 is provided inside the main body 5, and a hydraulic oil circuit 14 communicating with it is provided inside the side plate 9;

[0026] A first hydraulic cylinder 10 is fixedly connected to the outer surface of the main body 5. A first output rod 12 is slidably connected inside the first hydraulic cylinder 10. A shock-absorbing gasket 16 is fixedly connected to the output end of the first output rod 12. A second hydraulic cylinder 11 is fixedly connected to the upper surface of the main body 5. A second output rod 13 is slidably connected inside the second hydraulic cylinder 11.

[0027] The technical solution provided by this embodiment is as follows: First, an arc-shaped flange 2 is fixed at the hub. When fixing, gaskets 3 are placed at the fixing holes on both sides of the flange. After fixing in place, the main body is fixed at a preset position at the fixing plate 7. Next, the side plate 9 is fixed by fixing screws 8. After installation, observe the positions of the two carbon-ceramic brake pads 19 relative to the disc 1. The distances on both sides should be equal. After fixing, the hydraulic source is connected to the hydraulic input pipe 15, and then it can work. After braking, the hydraulic source inputs hydraulic pressure into the hydraulic oil circuit 14. Since the inner diameters of the first hydraulic cylinder 10 and the second hydraulic cylinder 11 are the same, the lengths output by the two output rods are the same. After the two output rods output a certain length, the carbon-ceramic brake pads 19 clamp the disc 1, thereby performing the braking action. During braking, the vibration generated by the carbon-ceramic brake pads 19 is isolated by the shock-absorbing gasket 16 when passing through it, avoiding the vibration from being transmitted to other positions and thus generating noise. Moreover, since the disc 1 is relatively thick and hollow inside, it is less likely to generate strain compared to a thin disc, also avoiding noise generated by accidental friction between the deformed disc 1 and the brake pads. The gaskets on both sides of the arc-shaped flange 2 can also isolate part of the vibration.

[0028] Further, a fixing plate 7 is fixedly connected to the outer surface of the main body 5, and a reinforcing rib 6 is fixedly connected to the outer surface of the fixing plate 7.

[0029] Specifically, through the arrangement of the reinforcing rib 6, it is more firmly fixed after being fixed and is not likely to be bent.

[0030] Further, a hydraulic input pipe 15 is fixedly connected to the outer surface of the main body 5, and the hydraulic input pipe 15 is communicated with the hydraulic oil circuit 14.

[0031] Specifically, through the way that the hydraulic input pipe 15 is communicated with the hydraulic oil circuit 14, the hydraulic pressure can be more evenly transmitted to the two hydraulic cylinders during hydraulic input.

[0032] Further, a steel back plate 17 is fixedly connected to the outer surface of the shock-absorbing gasket 16, a heat-insulating gasket 18 is fixedly connected to the other side of the steel back plate 17, and a carbon-ceramic brake pad 19 is fixedly connected to the other side of the heat-insulating gasket 18.

[0033] Specifically, by setting the brake pads as carbon-ceramic brake pads 19, the noise is smaller during braking, and it also has excellent performance at high temperatures.

[0034] Further, the inner diameters of the first hydraulic cylinder 10 and the second hydraulic cylinder 11 are the same, and a shock-absorbing gasket 16, a steel back plate 17, a heat-insulating gasket 18, and a carbon-ceramic brake pad 19 are also fixedly connected to the outer surface of the second output rod 13.

[0035] Specifically, the same inner diameters of the two hydraulic cylinders make the lengths output by the output rods inside them the same when the same hydraulic pressure is input.

[0036] Further, the hydraulic oil circuit 14 is arranged inside the side plate 9 of the main body 5. One end thereof is connected to the first hydraulic cylinder 10, and the other end is connected to the second hydraulic cylinder 11, and they are connected in parallel by the hydraulic input pipe 15.

[0037] Specifically, through the way of parallel connection of the oil circuits, when the hydraulic pressure is input, the hydraulic pressures received by the two hydraulic cylinders are the same, so that the two carbon-ceramic brake pads 19 can contact and clamp the disc 1 simultaneously.

[0038] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Silent and flexible disc brake, including a disc (1) and a main body (5): characterized in that, The inside of the disc (1) is provided with ventilation holes (4), an arc-shaped flange (2) is fixedly connected inside the disc (1), and gaskets (3) are arranged on both sides of the arc-shaped flange (2); A fixing screw (8) is threadedly connected inside the main body (5), a side plate (9) is threadedly connected to the outer surface of the fixing screw (8), the fixing screw (8) fixes the main body (5) and the side plate (9), a hydraulic oil circuit (14) is provided inside the main body (5), and a hydraulic oil circuit (14) communicating therewith is provided inside the side plate (9); A first hydraulic cylinder (10) is fixedly connected to the outer surface of the main body (5), a first output rod (12) is slidably connected inside the first hydraulic cylinder (10), a shock-absorbing gasket (16) is fixedly connected to the output end of the first output rod (12), a second hydraulic cylinder (11) is fixedly connected to the upper surface of the main body (5), and a second output rod (13) is slidably connected inside the second hydraulic cylinder (11).

2. The silent flexible braking disc brake according to claim 1, wherein: A fixing plate (7) is fixedly connected to the outer surface of the main body (5), and a reinforcing rib (6) is fixedly connected to the outer surface of the fixing plate (7).

3. The silent flexible braking disc brake according to claim 1, characterized in that: A hydraulic input pipe (15) is fixedly connected to the outer surface of the main body (5), and the hydraulic input pipe (15) is communicated with the hydraulic oil circuit (14).

4. The silent flexible braking disc brake according to claim 1, characterized in that: A steel back plate (17) is fixedly connected to the outer surface of the shock-absorbing gasket (16), a heat-insulating gasket (18) is fixedly connected to the other side of the steel back plate (17), and a carbon-ceramic brake pad (19) is fixedly connected to the other side of the heat-insulating gasket (18).

5. The silent flexible braking disc brake according to claim 1, characterized in that: The first hydraulic cylinder (10) and the second hydraulic cylinder (11) have the same inner diameter, and a shock-absorbing gasket (16), a steel back plate (17), a heat-insulating gasket (18) and a carbon-ceramic brake pad (19) are also fixedly connected to the outer surface of the second output rod (13).

6. The silent flexible braking disc brake according to claim 1, characterized in that: The hydraulic oil circuits (14) are all arranged inside the side plate (9) of the main body (5), one end of which is connected to the first hydraulic cylinder (10), and the other end is connected to the second hydraulic cylinder (11) and is connected in parallel by the hydraulic input pipe (15).