Load deformation compensation device of scanning device for detecting satellite

By introducing axle rod structure, compensation device and control device into the scanning device, and automatically adjusting with the servo module and balanced counterweight shaft, the problem of load changes affecting detection accuracy is solved, and efficient accuracy compensation and detection efficiency are achieved.

CN223089898UActive Publication Date: 2025-07-11SHANGHAI JIEPIN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422296393.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-11
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, after replacing the scanning device, load changes may affect the detection accuracy, resulting in a decrease in data accuracy, increasing unnecessary workload, and affecting the progress of satellite operations.

Method used

The design includes a shaft structure, compensation device and control device. Through the servo module structure and the balanced counterweight compensation shaft, the position of the measuring device is automatically adjusted to maintain the initial accuracy. The high-precision servo module and control device are used to record and compensate torque changes to ensure that the measuring device is in the initial position.

Benefits of technology

It improves the adaptability to load changes, expands the accuracy compensation control node, improves detection efficiency, avoids unnecessary operations, and ensures high accuracy and progress of satellite detection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223089898U_ABST
Patent Text Reader

Abstract

The utility model provides a scanning device load deformation compensation device for detecting satellites, which comprises a shaft lever structure, a compensation device and a control device, and is characterized in that the shaft lever structure is used for fixing a measuring device; the compensation device comprises a balance weight compensation shaft, a first compensation shaft and a servo module structure capable of controlling the balance weight compensation shaft and the first compensation shaft, the first compensation shaft is vertically arranged on one side of the shaft rod structure, and the balance weight compensation shaft is arranged on one side of the top of the first compensation shaft in parallel; the control device can record the torque of the balance weight compensation shaft and the first compensation shaft and the initial position of the measuring device, and when the torque of the first compensation shaft is changed, the control device automatically calculates the compensation torque of the balance weight compensation shaft, so that the servo module structure is controlled to adjust the position of the balance weight compensation shaft. And the measuring device is kept at the initial position. According to the utility model, the adaptability to customer load variation is improved, precision compensation control nodes are expanded, and the precision of the whole system is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of torque deformation compensation, in particular to a load deformation compensation device for a scanning device used to detect satellites. Background Art

[0002] Before a satellite goes into space for work, a large-scale micron-level high-precision walking scanning device is needed to detect the satellite and collect data in order to timely discover problems. During the detection process, the scanning device needs to be replaced according to different detection items.

[0003] In the prior art solutions, after replacing the scanning device, the change in load may affect the accuracy, which affects the accuracy of subsequent detection and data collection, and further increases unnecessary work. It is time-consuming and laborious, and will affect the subsequent operation progress of the satellite. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is: aiming at the above-mentioned defects existing in the prior art, to provide a load deformation compensation device for a scanning device used to detect satellites.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A load deformation compensation device for a scanning device used to detect satellites, comprising:

[0007] A shaft rod structure for fixing a measuring device;

[0008] A compensation device, which includes a balance weight compensation shaft, a first compensation shaft, and a servo module structure capable of controlling the two. The first compensation shaft is vertically arranged on one side of the shaft rod structure, the balance weight compensation shaft is parallelly arranged on one side of the top of the first compensation shaft, and at least part of the servo module structure is arranged between the balance weight compensation shaft and the first compensation shaft;

[0009] A control device is arranged on the shaft rod structure. The control device can record the torques of the balance weight compensation shaft and the first compensation shaft and the initial position of the measuring device. When the torque of the first compensation shaft changes, the control device automatically calculates the compensation torque of the balance weight compensation shaft, thereby controlling the servo module structure to adjust the position of the balance weight compensation shaft, so as to keep the measuring device at the initial position.

[0010] Preferably, the servo module structure includes a compensation shaft servo module and a first shaft servo module. The compensation shaft servo module is arranged between the balance weight compensation shaft and the first compensation shaft, and the first shaft servo module is arranged at the bottom of the first compensation shaft.

[0011] Preferably, the balance weight compensation shaft is arranged in the compensation shaft servo module. The compensation shaft servo module includes a sliding groove and a first servo motor. The first servo motor is arranged on one side of the sliding groove to be connected with the balance weight compensation shaft.

[0012] Preferably, the balance weight compensation shaft is provided with a bearing plate and a counterweight. The bearing plate is provided with a connecting channel for the balance weight compensation shaft to pass through to form a coupling. The counterweight is arranged on the top surface structure of the bearing plate. The bearing plate can be slidably connected with the edge structure of the sliding groove.

[0013] Preferably, fixing members are arranged on the structures of the bearing plate on both sides of the connecting channel to fix the balance weight compensation shaft. A limiting plate is arranged on the top of the bearing plate to limit the position of the counterweight.

[0014] Preferably, the first shaft servo module includes a second servo motor, a sliding block and a connecting plate which are connected in sequence. The connecting plate is connected with the bottom structure of the first compensation shaft.

[0015] Preferably, the shaft rod structure includes a second compensation shaft, a third servo motor and a mounting bracket. The third servo motor is used to control the second compensation shaft. The mounting bracket is arranged at the bottom of the second compensation shaft for placing the measuring device.

[0016] Preferably, the second compensation shaft is provided with a coupling plate and a support plate. The support plate is arranged on the top and bottom structures of the coupling plate. The coupling plate is connected with the first compensation shaft.

[0017] Preferably, support members are arranged on the side structure of the coupling plate. The number of the support members is at least two groups for clamping the first compensation shaft.

[0018] Preferably, through holes are arranged at the corresponding positions of the two support plates for the second compensation shaft to pass through. The support plate located at the top end of the coupling plate can support the third servo motor.

[0019] The utility model adopts the above technical solutions. Compared with the prior art, it has the following technical effects:

[0020] Adopting a high-precision servo module structure can improve the driving effect on the two compensation shafts. By adding a balance weight compensation shaft and a control device, it is convenient to improve the adaptability to the change of the customer load when the measuring device is replaced, expand the precision compensation control nodes, greatly improve the precision of the whole system, improve the detection efficiency of the satellite, avoid adding unnecessary operations, save time and effort, and ensure the overall progress. Description of the Drawings

[0021] Figure 1 Schematic diagram of the shaft structure and compensation device of a load deformation compensation device for a satellite detection scanning device of the present utility model;

[0022] Figure 2 Schematic diagram of a load deformation compensation device for a satellite detection scanning device of the present utility model;

[0023] Figure 3 Schematic diagram of the balance weight compensation shaft of a load deformation compensation device for a satellite detection scanning device of the present utility model;

[0024] Figure 4 Top view of a load deformation compensation device for a satellite detection scanning device of the present utility model;

[0025] Among them, each reference numeral is: 1, shaft structure; 101, second compensation shaft; 102, third servo motor; 103, mounting bracket; 104, coupling plate; 105, support plate; 106, support member; 107, through hole; 2, measuring device; 3, compensation device; 301, balance weight compensation shaft; 302, first compensation shaft; 303, servo module structure; 304, compensation shaft servo module; 305, first shaft servo module; 306, sliding groove; 307, first servo motor; 308, bearing plate; 309, counterweight; 310, connection channel; 311, fixing member; 312, limiting plate; 313, second servo motor; 314, sliding block; 315, connecting plate; 4, control device. Specific implementation manner

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0027] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.

[0028] Embodiment 1

[0029] As shown in the attached Figures 1 to 4 A load deformation compensation device for a satellite detection scanning device, including a shaft structure 1, and the shaft structure 1 is used to fix a measuring device 2;

[0030] Compensation device 3, the compensation device 3 includes a balance weight compensation shaft 301, a first compensation shaft 302 and a servo module structure 303 that can control both. The first compensation shaft 302 is vertically arranged on one side of the shaft rod structure 1. The balance weight compensation shaft 301 is parallelly arranged on one side of the top of the first compensation shaft 302. At least part of the servo module structure 303 is arranged between the balance weight compensation shaft 301 and the first compensation shaft 302.

[0031] Control device 4, the control device 4 is arranged on the shaft rod structure 1. The control device 4 can record the torques of the balance weight compensation shaft 301 and the first compensation shaft 302 and the initial position of the measuring device 2. When the torque of the first compensation shaft 302 changes, the control device 4 automatically calculates the compensation torque of the balance weight compensation shaft 301, thereby controlling the servo module structure 303 to adjust the position of the balance weight compensation shaft 301, and further keeping the measuring device 2 at the initial position.

[0032] Among them: The shaft rod structure 1 includes a rod body part and an adjustment structure. The adjustment structure is used to adjust the position of the rod body part. The adjustment structure can be a servo motor structure to adjust the position of the rod body part. An installation frame is arranged at the bottom of the rod body part. The installation frame is provided with a plurality of connecting pieces and placement grooves. There are a plurality of size specifications for the placement grooves to place different types of measuring devices 2. The connecting pieces are arranged on the placement grooves to fix the pipelines or edge structures of the measuring device 2, and the stability is better.

[0033] The number of servo module structures 303 is set to two groups. One group is used to control the balance weight compensation shaft 301, and the remaining group controls the first compensation shaft 302. The first compensation shaft 302 is arranged vertically with respect to the rod body part. There are two groups of L-shaped clamping parts between the two. One side structure of the L-shaped clamping part is connected to the rod body part, and the two are fixed by welding or detachable connection. The other side structure can clamp the first compensation shaft 302. When the first compensation shaft 302 moves left and right, the system torque will change, thereby affecting the position of the measuring device 2. At this time, the servo module structure 303 corresponding to the balance weight compensation shaft 301 adjusts the position of the balance weight compensation shaft 301 to make it move in the reverse direction to a specific position, so as to balance the deformation caused by the change of torque, and further ensure that the measuring device 2 is kept at the installation position, with higher precision.

[0034] The balance weight compensation shaft 301 is provided with weights. The number of weights is multiple groups to increase or decrease the weight according to specific requirements. The servo module structure 303 is a high-precision structure and is independently controlled by a servo motor group. The adjustment precision is higher. The servo motor group is controlled by a lead screw or a transmission rod.

[0035] The control device 4 is a PLC controller detachably connected to the shaft structure 1. During installation, first calculate the torque of the balance counterweight compensation shaft 301 system and the torque of the first compensation shaft 302 system respectively, record the installation position of the measuring device 2 at the end of the rod body part, and pre-enter it into the PLC controller. When the torque of the first compensation shaft 302 system changes, the system will automatically calculate the compensation torque of the balance counterweight compensation shaft 301 system, thereby calculating the position that the balance counterweight compensation shaft 301 should reach, generating a reverse compensation torque, so as to maintain the installation position of the measuring device 2. By adding the balance counterweight compensation shaft 301, the adaptability to the change in the customer load is improved, the precision compensation control nodes are expanded, and the precision of the entire system is greatly improved.

[0036] Embodiment 2

[0037] Based on Embodiment 1, the solution in Embodiment 1 is further elaborated in combination with the following specific working methods, as Figures 1 to 4 shown, see the following description for details:

[0038] As a preferred embodiment, the servo module structure 303 includes a compensation shaft servo module 304 and a first shaft servo module 305. The compensation shaft servo module 304 is arranged between the balance counterweight compensation shaft 301 and the first compensation shaft 302, and the first shaft servo module 305 is arranged at the bottom of the first compensation shaft 302; further, the compensation shaft servo module 304 can adjust the position of the balance counterweight compensation shaft 301. When the torque of the first compensation shaft 302 changes, the compensation shaft servo module 304 adjusts the position of the balance counterweight compensation shaft 301 to make it reach a specific position, generating a reverse compensation torque. The first shaft servo module 305 is used to adjust the initial position of the first compensation shaft 302.

[0039] As a preferred embodiment, the balance counterweight compensation shaft 301 is arranged in the compensation shaft servo module 304. The compensation shaft servo module 304 includes a sliding groove 306 and a first servo motor 307. The first servo motor 307 is arranged on one side of the sliding groove 306 to be connected to the balance counterweight compensation shaft 301; further, the side structure of the sliding groove 306 is provided with a support frame for supporting the first servo motor 307. The support frame and the sliding groove 306 are fixed by welding or detachable connection. The detachable connection is a threaded connection or a snap connection. The sliding groove 306 is provided with a driving opening corresponding to the position of the first servo motor 307 for a part of the structure of the first servo motor 307 to pass through the driving opening to be connected to the balance counterweight compensation shaft 301.

[0040] As a preferred embodiment, the balance weight compensation shaft 301 is provided with a bearing plate 308 and a weight block 309. The bearing plate 308 is provided with a connection channel 310 for the balance weight compensation shaft 301 to pass through and form a coupling. The weight block 309 is arranged on the top surface structure of the bearing plate 308. The bearing plate 308 can be slidably connected to the edge structure of the sliding groove 306. Further, the sliding groove 306 is a U-shaped structure, and the horizontal side structure is fixed to the top surface of the first compensation shaft 302 by welding or detachable connection. The detachable connection is a threaded connection or a plug connection. The top surface of the horizontal side structure is a smooth structure for the bearing plate 308 to slide. The number of weight blocks 309 is multiple groups, and the number can be adjusted according to specific requirements. A clip structure is arranged between the weight blocks 309. The clip structure is arranged around the top of the weight blocks 309 to clamp the adjacent weight blocks 309, and the stability is stronger.

[0041] As a preferred embodiment, fixing members 311 are arranged on the structures of the bearing plate 308 on both sides of the connection channel 310 to fix the balance weight compensation shaft 301. A limiting plate 312 is arranged on the top of the bearing plate 308 to limit the position of the weight block 309. Further, the fixing member 311 is an annular structure, and a through hole is arranged inside for the balance weight compensation shaft 301 to pass through and form a coupling. The fixing member 311 can fix the bearing plate 308 and the balance weight compensation shaft 301 as a whole so that the two move synchronously. The limiting plate 312 and the bearing plate 308 are fixed by plugging or clamping. At least one side structure of the limiting plate 312 serves as a blocking surface to limit the movement of the weight block 309 and prevent the weight block 309 from separating from the bearing plate 308.

[0042] As a preferred embodiment, the first shaft servo module 305 includes a second servo motor 313, a sliding block 314 and a connecting plate 315 connected in sequence. The connecting plate 315 is connected to the bottom structure of the first compensation shaft 302. Further, the second servo motor 313 is provided with a transmission rod to be connected to the sliding block 314. The second servo motor 313 can drive the transmission rod to move and then drive the sliding block 314 to displace. The sliding block 314 and the connecting plate 315 are fixed by welding or detachable threaded connection.

[0043] As a preferred embodiment, the shaft structure 1 includes a second compensation shaft 101, a third servo motor 102 and a mounting bracket 103. The third servo motor 102 is used to control the second compensation shaft 101. The mounting bracket 103 is arranged at the bottom of the second compensation shaft 101 for placing the measuring device 2. Further, a sliding plate and a lead screw structure are provided between the third servo motor 102 and the second compensation shaft 101. The sliding plate is sleeved on the side structure of the lead screw structure and is connected to the second compensation shaft 101. The third servo motor 102 can drive the sliding plate to slide on the lead screw structure, thereby driving the second compensation shaft 101 to displace. The mounting bracket 103 is arranged at the bottom of the second compensation shaft 101, and the two are fixed by welding or detachable connection. The detachable connection is a threaded connection. The mounting bracket 103 is provided with a plurality of storage spaces for placing different types of measuring devices 2.

[0044] As a preferred embodiment, the second compensation shaft 101 is provided with a coupling plate 104 and a support plate 105. The support plate 105 is arranged on the top and bottom structures of the coupling plate 104. The coupling plate 104 is connected to the first compensation shaft 302. Further, the support plate 105 and the coupling plate 104 are integrally formed structures, and a diagonal brace is provided between the two. A buffer spring is sleeved outside the diagonal brace to improve the stability of the overall structure. The coupling plate 104 is arranged between the support plate 105 and the first compensation shaft 302. An auxiliary fixing bracket is arranged on the structure of the coupling plate 104 on one side of the support plate 105.

[0045] As a preferred embodiment, the side structure of the coupling plate 104 is provided with support members 106. The number of the support members 106 is at least set to two groups for clamping the first compensation shaft 302. Further, the support members 106 and the coupling plate 104 are fixed by welding or detachable connection. The detachable connection is a threaded connection or a plug-in connection. At least one side structure of the support members 106 serves as a coupling surface to be connected to the first compensation shaft 302. A plurality of connection holes are arranged on the coupling surface. The connection holes can fix the support members 106 and the first compensation shaft 302 into a whole through threaded rods or plug-in rods, and the stability is stronger.

[0046] As a preferred embodiment, through holes 107 are provided at corresponding positions of the two sets of the support plates 105 for the second compensation shaft 101 to pass through. The support plate 105 located at the top end of the coupling plate 104 can support the third servo motor 102. Further, the number of the through holes 107 is multiple groups to match the number of the second compensation shafts 101. The size of the through holes 107 is slightly larger than the shaft diameter of the second compensation shaft 101 so that it can just pass through without shaking. Locking members are provided on the support plates 105 on both sides of the through holes 107. The locking members are of an annular structure and are tightened by screwing to fix the second compensation shaft 101. A plurality of coupling holes are provided on the support plate 105 at the top, and the third servo motor 102 can be fixed by a threaded rod or a plug rod, with better stability.

[0047] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense, which can be a mechanical connection or an electrical connection, or the communication inside two components, and can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;

[0048] Second, in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the usual designs. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0049] Finally, the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A load deformation compensation device for a satellite detection scanning device, characterized in that Comprising: A shaft structure (1) for fixing a measuring device (2); A compensation device (3) including a balance weight compensation shaft (301), a first compensation shaft (302), and a servo module structure (303) capable of controlling both. The first compensation shaft (302) is vertically provided on one side of the shaft structure (1), the balance weight compensation shaft (301) is parallelly provided on one side of the top of the first compensation shaft (302), and at least part of the servo module structure (303) is provided between the balance weight compensation shaft (301) and the first compensation shaft (302); A control device (4) provided on the shaft structure (1). The control device (4) can record the torques of the balance weight compensation shaft (301) and the first compensation shaft (302) and the initial position of the measuring device (2). When the torque of the first compensation shaft (302) changes, the control device (4) automatically calculates the compensation torque of the balance weight compensation shaft (301), thereby controlling the servo module structure (303) to adjust the position of the balance weight compensation shaft (301), and further keeping the measuring device (2) at the initial position.

2. The load deformation compensation device for the scanning device for detecting satellites according to claim 1, characterized in that: The servo module structure (303) includes a compensation shaft servo module (304) and a first shaft servo module (305). The compensation shaft servo module (304) is provided between the balance weight compensation shaft (301) and the first compensation shaft (302), and the first shaft servo module (305) is provided at the bottom of the first compensation shaft (302).

3. The load deformation compensation device for the scanning device for detecting satellites according to claim 2, characterized in that: The balance weight compensation shaft (301) is provided in the compensation shaft servo module (304). The compensation shaft servo module (304) includes a sliding groove (306) and a first servo motor (307). The first servo motor (307) is provided on one side of the sliding groove (306) to be connected to the balance weight compensation shaft (301).

4. The load deformation compensation device for the scanning device for detecting satellites according to claim 3, wherein: The balance weight compensation shaft (301) is provided with a bearing plate (308) and a counterweight block (309). The bearing plate (308) is provided with a connection channel (310) for the balance weight compensation shaft (301) to pass through and form a coupling. The counterweight block (309) is arranged on the top surface structure of the bearing plate (308), and the bearing plate (308) can be slidably connected to the edge structure of the sliding groove (306).

5. The load deformation compensation device for the scanning device for detecting satellites according to claim 4, wherein: Fixing members (311) are provided on the structures of the bearing plate (308) on both sides of the connection channel (310) to fix the balance weight compensation shaft (301), and a limiting plate (312) is provided on the top of the bearing plate (308) to limit the position of the counterweight block (309).

6. The load deformation compensation device for the scanning device for detecting satellites according to claim 2, characterized in that: The first shaft servo module (305) includes a second servo motor (313), a sliding block (314), and a connecting plate (315) connected in sequence. The connecting plate (315) is connected to the bottom structure of the first compensation shaft (302).

7. The load deformation compensation device for the scanning device used in detecting satellites according to claim 1, characterized in that: The shaft structure (1) includes a second compensation shaft (101), a third servo motor (102), and a mounting bracket (103). The third servo motor (102) is used to control the second compensation shaft (101), and the mounting bracket (103) is provided at the bottom of the second compensation shaft (101) for placing the measuring device (2).

8. The load deformation compensation device for the scanning device for detecting satellites according to claim 7, characterized in that: The second compensation shaft (101) is provided with a coupling plate (104) and a support plate (105). The support plate (105) is provided on the top and bottom structures of the coupling plate (104), and the coupling plate (104) is connected to the first compensation shaft (302).

9. The load deformation compensation device for the scanning device for detecting satellites according to claim 8, wherein: The side structure of the coupling plate (104) is provided with support members (106). The number of the support members (106) is at least two groups for clamping the first compensation shaft (302).

10. The load deformation compensation device for the scanning device for detecting satellites according to claim 8, wherein: Through holes (107) are provided at corresponding positions of the two groups of support plates (105) for the second compensation shaft (101) to pass through. The support plate (105) located at the top end of the coupling plate (104) can support the third servo motor (102).