Supporting platform for pipe jacking construction

By designing the support and hoisting mechanism of the support platform, the problem of inconsistent pipe orientation during hoisting construction is solved, automatic adjustment and stable hoisting is achieved, and construction efficiency and safety are improved.

CN223090143UActive Publication Date: 2025-07-11SINOHYDRO BUREAU 6 CO LTD
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Patent Information

Application Number
CN202422309176.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-11
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing pipe top construction equipment lacks effective guidance and limiting measures during pipeline transportation, resulting in inconsistent pipeline orientation and requires manual adjustment, which is time-consuming and labor-intensive and unsafe.

Method used

A support platform for pipe hoisting construction is designed, including a support mechanism and a hoisting mechanism. The pipe orientation is adjusted using a hydraulic jack and a motor, and the pipe is stably ejected on the guide rail through a support plate and a limiting rod.

Benefits of technology

The automatic orientation of the pipeline on the guide rail is realized, manual intervention is reduced, construction efficiency and safety are improved, and the stability of the ejection process is ensured.

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Abstract

The utility model discloses a supporting platform for pipe-jacking construction, which relates to the technical field of pipe-jacking construction and is technically characterized by comprising a bottom plate, and a supporting mechanism and a jacking mechanism are arranged on the bottom plate; the supporting mechanism is divided into a supporting part and an adjusting part; the crane has the technical effects that the supporting mechanism is arranged, the guide rails of the pipeline suspended by the crane can fall on the guide rails in the consistent direction, the inner side face of the rotating plate is attached to the surface of the pipeline by starting the hydraulic jack and the motor, and then the pipeline is driven to rotate; by arranging the guide rail, the orientation of the pipeline is kept consistent with the direction of the guide rail, time and labor are saved, safety is higher, the jacking mechanism is arranged, a rail on the guide rail can be stably pushed, a plurality of limiting rods are arranged, a sliding sleeve is arranged on the guide rail, the advancing direction of a jacking circular ring is limited and controlled, and the jacking circular ring is more stable when moving.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe jacking construction, in particular to a support platform for pipe jacking construction. Background Technique

[0002] Pipe jacking construction is a trenchless construction method, which is a pipeline laying construction technology with little or no excavation. The pipe jacking method of construction is to generate jacking force with the help of jacking equipment in the working pit, overcome the friction between the pipeline and the surrounding soil, jack the pipeline into the soil according to the designed slope, and transport the soil away. After one pipe is jacked into the soil layer, the second pipe is lowered and the jacking continues. Its principle is to use the thrust of the main jacking oil cylinders and between the pipelines and the relay chambers, etc., to push the tool pipe or the tunneling machine from the working pit through the soil layer until it is hoisted in the receiving pit. The pipeline follows closely behind the tool pipe or the tunneling machine and is buried between the two pits. During the pipe jacking construction process, in order to ensure that the pipe fittings can be jacked along the required path during pipe jacking, a support platform for pipe jacking construction is arranged below the pipe jacking.

[0003] The Chinese Patent Network published a long-distance pipe jacking construction device with the publication number CN215721223U, including a foundation pit well. One side inside the foundation pit well is provided with a cement baffle. One side of the cement baffle is fixedly connected with a hydraulic unit. One end of the hydraulic unit is connected with a hydraulic rod. The other end of the hydraulic rod is fixedly connected with a top plate. One side below the top plate is provided with a support frame. One side above the support frame is provided with a cement pipe. A through hole is opened on one side inside the foundation pit well. The cement pipe penetrates through the inside of the foundation pit well. One end of the cement pipe is connected with a tool pipe. One side of the tool pipe is fixedly connected with a shield machine. In the utility model, by arranging arc-shaped protrusions on the cement pipe, the arc-shaped protrusions can connect the two ends of the cement pipe during the turning construction of the cement pipe, reduce the gap between the cement pipes, and a rubber sealing ring and a metal gasket are arranged on the cement pipe. The rubber sealing ring and the metal gasket can seal the gap between the cement pipes to prevent water leakage when the cement pipes are in use.

[0004] When transporting the pipeline to the guide rail, the above device has no protective measures and completely relies on the traction of the crane. The pipeline orientation is often inconsistent with the guide rail direction, so that when workers are actually operating, they still need to manually adjust the pipeline orientation, which is time-consuming, laborious and unsafe. Therefore, a support platform for pipe jacking construction is proposed. Content of the Utility Model

[0005] Technical Solution

[0006] To achieve the above object, the utility model provides the following technical solution: A support platform for pipe jacking construction, including a bottom plate, and a support mechanism and a jacking mechanism are arranged on the bottom plate;

[0007] The support mechanism is divided into a support part and an adjustment part;

[0008] The support part includes a fixed plate and a set of guide rails, and the adjustment part includes a moving plate;

[0009] A hydraulic jack is fixedly arranged on the upper surface of the bottom plate, the output end face of the hydraulic jack is fixedly connected to the bottom surface of the moving plate, a gear B is rotatably arranged on the upper surface of the moving plate through a bearing seat, a motor is fixedly arranged on the bottom surface of the moving plate, the output end of the motor penetrates through the moving plate and extends above the moving plate, a gear A is fixedly sleeved on the surface of the output end of the motor, the gear A meshes with the gear B, and a rotating plate is fixedly arranged on the top surface of the gear B.

[0010] Preferably, the top surface of the bottom plate is fixedly connected to the bottom surfaces of two fixed plates respectively, the top surfaces of the two fixed plates are fixedly connected to the bottom surfaces of a set of guide rails respectively, and the left ends of a set of the guide rails extend out of the left side of the leftmost fixed plate.

[0011] Preferably, a plurality of sleepers are fixedly arranged on the bottom surface of a set of the guide rails, and the plurality of sleepers are located on the left side of the leftmost fixed plate.

[0012] Preferably, a plurality of groups of limiting blocks are fixedly arranged on the top surfaces of the plurality of sleepers, and the inner sides of the plurality of groups of limiting blocks are fixedly connected to the front and rear end faces of a set of the guide rails respectively.

[0013] Preferably, the jacking mechanism includes a support plate and a jacking ring, the right end faces of a set of the guide rails are fixedly connected to the left side of the support plate respectively, two sliding sleeves are sleeved on the surfaces of a set of the guide rails respectively, support columns are fixedly arranged on the inner sides of the two sliding sleeves respectively, and a support pillar is fixedly arranged on the top surface of the support column.

[0014] Preferably, a plurality of limiting rods are fixedly arranged on the right side of the jacking ring, and the right ends of the plurality of limiting rods penetrate through the left side of the support plate and extend to the right side of the support plate respectively.

[0015] Preferably, a jacking cylinder is fixedly arranged on the left side surface of the support plate, the output end face of the jacking cylinder is fixedly connected to the right side surface of the support pillar, a connector is fixedly arranged inside the jacking ring, and the left side surface of the support pillar is fixedly connected to the right side surface of the connector.

[0016] Beneficial effects

[0017] Compared with the prior art, the utility model provides a support platform for pipe jacking construction, and has the following beneficial effects:

[0018] 1. By providing a support mechanism, the pipe guide rails suspended by a crane can be made to fall onto the guide rails in the same direction. By starting the hydraulic jack and the motor, the inner side surface of the rotating plate is made to fit the surface of the pipe, and then the pipe is driven to rotate so that the direction of the pipe is the same as the direction of the guide rails, eliminating the need for multiple people to jointly adjust the direction of the pipe, saving time and effort and being safer.

[0019] 2. By providing a jacking mechanism, the track on the guide rail can be stably pushed. A plurality of limiting rods are provided and a sliding sleeve is arranged on the guide rail to limit and control the advancing direction of the jacking ring, making the jacking ring more stable when jacking to the left. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view three-dimensional schematic diagram of the present invention;

[0021] Figure 2 It is a top view three-dimensional schematic diagram of the present invention;

[0022] Figure 3 It is a left side sectional three-dimensional schematic diagram of the present invention;

[0023] Figure 4 It is a right side sectional three-dimensional schematic diagram of the present invention;

[0024] Figure 5 It is the present invention Figure 4 Enlarged three-dimensional schematic diagram of area A in the present invention.

[0025] In the figure: 1. Bottom plate, 2. Support mechanism, 21. Hydraulic jack, 22. Moving plate, 23. Motor, 24. Gear A, 25. Gear B, 26. Rotating plate, 27. Fixed plate, 28. Limiting block, 29. Sleeper, 210. Guide rail, 3. Jacking mechanism, 31. Support plate, 32. Jacking cylinder, 33. Limiting plate, 34. Sliding sleeve, 35. Support column, 36. Support pillar, 37. Limiting rod, 38. Jacking ring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Embodiment 1

[0028] As Figures 1-5As shown in the figure, this embodiment proposes a structure including a bottom plate 1, on which a support mechanism 2 and a jacking mechanism 3 are arranged; the support mechanism 2 is divided into a support part and an adjustment part; the support part includes a fixed plate 27 and a set of guide rails 210, and the adjustment part includes a moving plate 22; on the upper surface of the bottom plate 1, a hydraulic jack 21 is fixedly arranged, the output end surface of the hydraulic jack 21 is fixedly connected to the bottom surface of the moving plate 22, on the upper surface of the moving plate 22, a gear B 25 is rotatably arranged through a bearing seat, on the bottom surface of the moving plate 22, a motor 23 is fixedly arranged, the output end of the motor 23 penetrates through the moving plate 22 and extends above the moving plate 22, on the surface of the output end of the motor 23, a gear A 24 is fixedly sleeved, the gear A 24 meshes with the gear B 25, on the top surface of the gear B 25, a rotating plate 26 is fixedly arranged, the top surface of the bottom plate 1 is respectively fixedly connected to the bottom surfaces of two fixed plates 27, the top surfaces of the two fixed plates 27 are respectively fixedly connected to the bottom surface of a set of guide rails 210, the left end of the set of guide rails 210 extends out of the left side of the leftmost fixed plate 27, on the bottom surface of the set of guide rails 210, a plurality of sleepers 29 are fixedly arranged, the plurality of sleepers 29 are located on the left side of the leftmost fixed plate 27, on the top surfaces of the plurality of sleepers 29, a plurality of groups of limit blocks 28 are fixedly arranged, and the inner sides of the plurality of groups of limit blocks 28 are respectively fixedly connected to the front and rear end surfaces of the set of guide rails 210.

[0029] In this embodiment, by arranging the support mechanism 2, the pipe guide rails 210 suspended by the crane can be made to fall onto the guide rails 210 in the same direction. By turning on the hydraulic jack 21 and the motor 23, the inner side surface of the rotating plate 26 can be made to fit the surface of the pipe, and then the pipe is driven to rotate so that the direction of the pipe is the same as that of the guide rails 210, eliminating the need for multiple people to jointly adjust the pipe direction, saving time and effort and being safer.

[0030] Embodiment 2

[0031] As Figures 1-5 shown in the figure, based on the same concept as the above Embodiment 1, this embodiment also proposes that the jacking mechanism 3 includes a support plate 31 and a jacking ring 38. The right end surfaces of a set of guide rails 210 are respectively fixedly connected to the left side of the support plate 31. Two sliding sleeves 34 are respectively sleeved on the surfaces of the set of guide rails 210. On the inner side surfaces of the two sliding sleeves 34, support columns 35 are respectively fixedly arranged. On the top surfaces of the support columns 35, support posts 36 are fixedly arranged. On the right side of the jacking ring 38, a plurality of limit rods 37 are respectively fixedly arranged. The right ends of the plurality of limit rods 37 respectively penetrate through the left side of the support plate 31 and extend to the right side of the support plate. On the left side surface of the support plate 31, a jacking cylinder 32 is fixedly arranged. The output end surface of the jacking cylinder 32 is fixedly connected to the right side surface of the support post 36. Inside the jacking ring 38, a connector is fixedly arranged. The left side surface of the support post 36 is fixedly connected to the right side surface of the connector.

[0032] In this embodiment, by providing a jacking mechanism 3, the track on the guide rail 210 can be stably pushed. A plurality of limit rods 37 are provided and a sliding sleeve 34 is provided on the guide rail 210 to limit and control the advancing direction of the jacking ring 38, making the jacking ring 38 more stable when jacking to the left.

[0033] During use, the device is arranged in the working well. When the crane lowers the pipeline into the working well, the hydraulic jack 21 is turned on. The output end of the hydraulic jack 21 can move the moving plate 22 up and down, moving the moving plate 22 and the rotating plate 26 to a position higher than the guide rail 210. When the crane lowers the pipeline, the orientation of the pipeline cannot fit well with the direction of the track 210. At this time, the motor 23 is turned on. The output end of the motor 23 can make the gear A 24 rotate, further driving the gear B 25 to rotate in the opposite direction, and at the same time making the rotating plate 26 rotate in the opposite direction. By adjusting the direction of the rotating plate 26 through the motor 23, the concave part in the middle of the rotating plate 26 is made to fit the pipeline to be lowered. Then the crane slowly lowers the pipeline, making the pipeline contact the rotating plate 26. The motor 23 is controlled again to make the rotating plate 26 rotate, adjusting the orientation of the pipeline to be consistent with the guide rail. After the adjustment is completed, the hydraulic jack 21 is slowly moved downward, so that the pipeline is slowly placed on the guide rail 210 under the action of the crane and the hydraulic jack 21. After the placement is completed, the crane releases and the hydraulic jack 21 continues to descend, making the height of the rotating plate 26 lower than the guide rail 210, so that the weight of the entire pipeline is supported by the guide rail 210. At this time, the jacking cylinder 32 is turned on. The output end of the jacking cylinder 32 makes the support column 36 move to the left. While the support column 36 moves to the left, it drives the sliding sleeve 34, the support column 35, and the jacking ring 38 to move to the left, so that the left side of the jacking ring 38 contacts the right side of the pipeline and pushes the pipeline to the left, making the pipeline move to the left along the guide rail 210. After the jacking cylinder 32 jacks to the maximum distance, the jacking cylinder 32 and the jacking ring 38 are returned to their original positions, and the operation is repeated.

[0034] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all covered by the protection scope of the present invention.

Claims

1. A support platform for pipe jacking construction, comprising a bottom plate (1), characterized in that: A support mechanism (2) and a jacking mechanism (3) are provided on the bottom plate (1). The support mechanism (2) is divided into a support part and an adjustment part. The support part includes a fixed plate (27) and a set of guide rails (210), and the adjustment part includes a moving plate (22). A hydraulic jack (21) is fixedly arranged on the upper surface of the bottom plate (1). The output end face of the hydraulic jack (21) is fixedly connected to the bottom surface of the moving plate (22). A gear B (25) is rotatably arranged on the upper surface of the moving plate (22) through a bearing seat. A motor (23) is fixedly arranged on the bottom surface of the moving plate (22). The output end of the motor (23) penetrates through the moving plate (22) and extends above the moving plate (22). A gear A (24) is fixedly sleeved on the surface of the output end of the motor (23). The gear A (24) meshes with the gear B (25). A rotating plate (26) is fixedly arranged on the top surface of the gear B (25).

2. The support platform for pipe jacking construction according to claim 1, characterized in that: The top surface of the bottom plate (1) is fixedly connected to the bottom surfaces of two fixed plates (27) respectively. The top surfaces of the two fixed plates (27) are fixedly connected to the bottom surfaces of a set of guide rails (210) respectively. The left end of a set of guide rails (210) extends out of the left side of the leftmost fixed plate (27).

3. The support platform for pipe jacking construction according to claim 2, characterized in that: A plurality of sleeper ties (29) are fixedly arranged on the bottom surface of a set of guide rails (210). The plurality of sleeper ties (29) are located on the left side of the leftmost fixed plate (27).

4. The support platform for pipe jacking construction according to claim 3, characterized in that: A plurality of groups of limit blocks (28) are fixedly arranged on the top surfaces of the plurality of sleeper ties (29). The inner sides of the plurality of groups of limit blocks (28) are fixedly connected to the front and rear end faces of a set of guide rails (210) respectively.

5. A support platform for pipe jacking construction according to claim 1, characterized in that: The jacking mechanism (3) includes a support plate (31) and a jacking ring (38). The right end faces of a set of guide rails (210) are fixedly connected to the left side of the support plate (31) respectively. Two sliding sleeves (34) are sleeved on the surfaces of a set of guide rails (210) respectively. Support columns (35) are fixedly arranged on the inner sides of the two sliding sleeves (34) respectively. A support pillar (36) is fixedly arranged on the top surface of the support column (35).

6. The support platform for pipe jacking construction according to claim 5, characterized in that: A plurality of limit rods (37) are fixedly arranged on the right side of the jacking ring (38). The right ends of the plurality of limit rods (37) penetrate through the left side of the support plate (31) and extend to the right side of the support plate respectively.

7. The support platform for pipe jacking construction according to claim 6, characterized in that: A jacking cylinder (32) is fixedly arranged on the left side surface of the support plate (31). The output end face of the jacking cylinder (32) is fixedly connected to the right side surface of the support pillar (36). A connector is fixedly arranged inside the jacking ring (38). The left side surface of the support pillar (36) is fixedly connected to the right side surface of the connector.

Citation Information

Patent Citations

  • Long-distance pipe jacking construction device

    CN215721223U