Insulating corona mechanism
By designing a liftable corona treatment head and air exhaust system, the problem of highly fixed corona mechanism is solved, efficient and environmentally friendly sheet material corona treatment is achieved, and the insulation performance of the material surface is improved.
Patent Information
- Application Number
- CN202422054272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing corona mechanism is highly fixed, making it difficult to adjust according to the thickness of the sheet-shaped material, resulting in inconvenient corona treatment.
An insulating corona mechanism is designed to drive the corona treatment head to lift and lower through the cylinder drive mobile seat, combining the air path system and the exhaust mechanism to achieve efficient corona treatment of sheet-like materials, and insulating treatment is performed through plastic insulated pipes.
The corona treatment height is adjusted according to the material thickness, which improves the treatment efficiency, removes ozone and other gases, reduces environmental impact, and improves the surface insulation performance of the material.
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Figure CN223090305U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of corona equipment, and in particular relates to an insulating corona mechanism. Background Art
[0002] Insulation corona mechanism refers to the physical structure in high-voltage transmission lines where the air molecules are ionized due to the excessively high electric field strength, resulting in the corona phenomenon. Corona is the phenomenon that when the electric field strength exceeds the gas breakdown strength but no arc is formed, the molecules or atoms in the gas are ionized by the electric field force. In transmission lines, especially on high-voltage or ultra-high-voltage lines, the electric field strength on the surface of the insulator or around the conductor may reach the conditions for generating corona.
[0003] At present, during the corona treatment process of sheet-like materials, the height of the corona mechanism is generally fixed, and it is difficult to adjust the height of the corona treatment according to the thickness of the sheet-like material, thus causing certain inconveniences. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an insulating corona mechanism to solve the problem raised in the above background technology that, during the corona treatment process of sheet-like materials, the height of the corona mechanism is generally fixed, and it is difficult to adjust the height of the corona treatment according to the thickness of the sheet-like materials, thus bringing certain inconveniences.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an insulating corona mechanism, comprising a processing table, a base is fixedly connected to the bottom of the processing table, a conveying mechanism is arranged at the upper end of the processing table, a bracket is fixedly connected to the top of the processing table, a glass cover is fixedly connected to the outside of the bracket, a cylinder is fixedly connected to the top of the glass cover, a movable seat is fixedly connected to the output end of the cylinder, a corona treatment head is fixedly connected to the bottom of the movable seat, guide seats are fixedly connected at the four corners of the top of the movable seat, an air path system is arranged on the top of the glass cover, and an exhaust mechanism is arranged on the outside of the glass cover.
[0006] Preferably, universal wheels are fixedly connected to the four corners of the bottom of the base, and a controller is fixedly connected to one side of the processing table.
[0007] Preferably, the conveying mechanism comprises a roller, the outer side of the roller is transmission-connected with a conveyor belt, and the roller is fixedly connected to the output end of the motor.
[0008] Preferably, the roller is rotatably connected to the processing table via a bearing seat.
[0009] Preferably, the guide seat is slidably connected inside the glass cover, and the top of the guide seat is fixedly connected to the limiting seat.
[0010] Preferably, a high-voltage generator is fixedly connected to the top of the base, and a plastic insulating pipe is fixedly connected between the high-voltage generator and the glass cover.
[0011] Preferably, the gas path system includes a high-pressure air pump. The output end of the high-pressure air pump is fixedly connected to an air pipe, and spray nozzles are fixedly connected to the bottom of the moving seat. The air pipe is communicated with the spray nozzles.
[0012] Preferably, the air extraction mechanism includes an air extraction pump. One end of the air extraction pump is fixedly connected to an air extraction pipe, and one end of the air extraction pipe is fixedly connected to a gas purification box.
[0013] Compared with the prior art, the present utility model provides an insulating corona mechanism, which has the following beneficial effects:
[0014] 1. By providing an insulating corona mechanism, when in use, the sheet-like material is placed in the conveying mechanism and conveyed into the bracket. The corona treatment head provided inside the bracket performs corona treatment on the sheet-like material. By driving the air cylinder, the moving seat drives the corona treatment head to move up and down, which can be adjusted according to the thickness of the sheet-like material. The adjustable corona treatment head can further improve the efficiency of corona treatment on the surface of the sheet-like material. The provided plastic insulating pipe has an insulating effect;
[0015] 2. By providing a gas path system and an air extraction mechanism, during the corona treatment process on the surface of the sheet-like material, the high-pressure air pump is used to convey high-pressure air flow into the air pipe, and the spray nozzles blow the surface of the sheet-like material after corona treatment, which can remove the generated ozone and other gases. At the same time, the air extraction pump is driven to perform air extraction treatment on the inside of the glass cover, so that the generated gases are conveyed to the gas purification box for gas purification treatment, thereby avoiding the influence of ozone and other gases on the surrounding environment.
[0016] The parts not involved in this device are the same as or can be implemented by the prior art. The structure of the present utility model is scientific and reasonable, safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0018] Figure 1 is an axonometric structural schematic diagram of one side of an insulating corona mechanism proposed by the present utility model;
[0019] Figure 2 is an axonometric structural schematic diagram of the other side of an insulating corona mechanism proposed by the present utility model;
[0020] Figure 3 Schematic side view structure of an insulating corona mechanism proposed by the present utility model;
[0021] Figure 4 Schematic structure diagram of a corona treatment head of an insulating corona mechanism proposed by the present utility model;
[0022] Figure 5 Schematic structure diagram of a nozzle of an insulating corona mechanism proposed by the present utility model;
[0023] In the figure: processing table 1, base 2, universal wheel 3, roller 4, bearing seat 5, conveyor belt 6, motor 7, bracket 8, glass cover 9, cylinder 10, moving seat 11, guide seat 12, limit seat 13, corona treatment head 14, high-voltage generator 15, plastic insulating pipe 16, high-pressure air pump 17, air pipe 18, nozzle 19, air extraction pump 20, air extraction pipe 21, gas purification box 22, controller 23. Specific implementation manner
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-5 , the present utility model provides a technical solution: an insulating corona mechanism, including a processing table 1, a base 2 is fixedly connected to the bottom of the processing table 1, a conveying mechanism is arranged at the upper end of the processing table 1, a bracket 8 is fixedly connected to the top of the processing table 1, a glass cover 9 is fixedly connected to the outside of the bracket 8, a cylinder 10 is fixedly connected to the top of the glass cover 9, a moving seat 11 is fixedly connected to the output end of the cylinder 10, corona treatment heads 14 are fixedly connected to the bottom of the moving seat 11, guide seats 12 are fixedly connected to the four corners of the top of the moving seat 11. By placing the sheet-like material in the conveying mechanism and conveying it into the bracket 8, the sheet-like material is subjected to corona treatment by the corona treatment heads 14 provided inside the bracket 8. By driving the cylinder 10, the moving seat 11 drives the corona treatment heads 14 to move up and down, and can be adjusted according to the thickness of the sheet-like material. The adjustable corona treatment heads 14 can further improve the efficiency of corona treatment on the surface of the sheet-like material. The provided plastic insulating pipe 16 has an insulating effect. An air path system is arranged at the top of the glass cover 9, and an air extraction mechanism is arranged outside the glass cover 9.
[0026] In the present utility model, preferably, universal wheels 3 are fixedly connected to the four corners at the bottom of the base 2, and a controller 23 is fixedly connected to one side of the processing table 1.
[0027] In the present utility model, preferably, the conveying mechanism includes a roller 4, a conveyor belt 6 is drivingly connected to the outside of the roller 4, and the roller 4 is fixedly connected to the output end of a motor 7.
[0028] In the present utility model, preferably, the roller 4 is rotatably connected to the processing table 1 through a bearing block 5.
[0029] In the present utility model, preferably, the guide seat 12 is slidably connected inside the glass cover 9, and a limit seat 13 is fixedly connected to the top of the guide seat 12.
[0030] In the present utility model, preferably, a high-voltage generator 15 is fixedly connected to the top of the base 2, and a plastic insulating pipe 16 is fixedly connected between the high-voltage generator 15 and the glass cover 9.
[0031] In the present utility model, preferably, the gas circuit system includes a high-pressure air pump 17, an air pipe 18 is fixedly connected to the output end of the high-pressure air pump 17, spray heads 19 are fixedly connected to the bottom of the moving seat 11, and the air pipe 18 is communicated with the spray heads 19.
[0032] In the present utility model, preferably, the air extraction mechanism includes an air extraction pump 20, an air extraction pipe 21 is fixedly connected to one end of the air extraction pump 20, and a gas purification box 22 is fixedly connected to one end of the air extraction pipe 21.
[0033] Working principle and usage process of the present utility model: During use, the sheet-like material is placed on the conveying mechanism, and the conveyor belt 6 driven by the motor 7 conveys the material to the inside of the bracket 8. Inside the bracket 8, the moving seat 11 drives the corona treatment head 14 to move up and down. The adjustability of the corona treatment head 14 can be adjusted according to the thickness of the material to ensure the uniformity and efficiency of the corona treatment. The corona discharge area of the corona treatment head 14 will treat the surface of the material, causing certain physical and chemical changes on the surface of the material, so as to achieve the purpose of improving the surface insulation performance of the material. At the same time, the air cylinder 10 drives the high-pressure air pump 17 to generate high-pressure gas, which passes through the air pipe 18 and the spray heads 19 to cool the corona treatment head 14 and ensure the stable progress of the corona treatment. During the corona treatment process, the generated waste gas and dust will be sucked away by the air extraction pump 20 in the air extraction mechanism, and after being processed by the air extraction pipe 21 and the gas purification box 22, the impact on the environment is reduced. The entire corona treatment process is controlled by the controller 23 to ensure the smooth progress of the corona treatment.
[0034] Through the above steps, the insulation corona mechanism of the present utility model can efficiently and stably perform corona treatment on sheet-like materials, improve the surface insulation performance of the materials, and meet the requirements of modern industrial production.
[0035] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An insulating corona mechanism, comprising a processing table (1), characterized in that: The bottom of the processing table (1) is fixedly connected to a base (2); the upper end of the processing table (1) is provided with a conveying mechanism; the top of the processing table (1) is fixedly connected to a bracket (8); the outer side of the bracket (8) is fixedly connected to a glass cover (9); the top of the glass cover (9) is fixedly connected to a cylinder (10); the output end of the cylinder (10) is fixedly connected to a moving seat (11); the bottom of the moving seat (11) is fixedly connected to a corona treatment head (14); the top four corners of the moving seat (11) are fixedly connected to guide seats (12); the top of the glass cover (9) is provided with an air path system; the outer side of the glass cover (9) is provided with an exhaust mechanism; the top of the base (2) is fixedly connected to a high-voltage generator (15); a plastic insulating tube (16) is fixedly connected between the high-voltage generator (15) and the glass cover (9).
2. The insulating corona mechanism according to claim 1, wherein: Universal wheels (3) are fixedly connected at the four corners of the bottom of the base (2), and a controller (23) is fixedly connected to one side of the processing table (1).
3. An insulating corona mechanism according to claim 1, characterized in that: The conveying mechanism comprises a roller (4), the outer side of the roller (4) is transmission-connected to a conveyor belt (6), and the roller (4) is fixedly connected to the output end of a motor (7).
4. An insulating corona mechanism according to claim 3, characterized in that: The roller (4) is rotatably connected to the processing table (1) via a bearing seat (5).
5. An insulating corona mechanism according to claim 1, characterized in that: The guide seat (12) is located inside the glass cover (9) and is slidably connected thereto. The top of the guide seat (12) is fixedly connected to the limiting seat (13).
6. An insulating corona mechanism according to claim 1, characterized in that: The gas circuit system comprises a high-pressure air pump (17), the output end of the high-pressure air pump (17) is fixedly connected to an air pipe (18), the bottom of the movable seat (11) is fixedly connected to a nozzle (19), and the air pipe (18) and the nozzle (19) are connected.
7. An insulating corona mechanism according to claim 1, characterized in that: The air extraction mechanism comprises an air extraction pump (20), one end of the air extraction pump (20) is fixedly connected to an air extraction pipe (21), and one end of the air extraction pipe (21) is fixedly connected to a gas purification box (22).