Furnace eye carbon rod frame structure of iron alloy submerged arc furnace

By designing an automated carbon rod frame structure, the problem of difficult operation and safety hazards of the furnace eye of the ferroalloy ore hot furnace is solved, the rapid adjustment of the carbon rod and material saving are achieved, and the practicality and safety of the equipment are improved.

CN223091049UActive Publication Date: 2025-07-11GULANG XITAI ELECTRIC METALLURGY CO LTD
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Patent Information

Application Number
CN202422012348.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-11
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

现有铁合金矿热炉炉眼碳棒架操作难度大,碳棒架钢棒与烧穿器碳块接触不良易打弧,材料浪费大,碳杆难以快速调节,存在安全隐患。

Method used

A carbon rod frame structure including a furnace body, a hanger, a carbon rod, a first connecting frame, a second connecting frame and a rotating device is designed. The automatic rotation and movement adjustment of the carbon rod is realized through the motor drive gear and the cylinder adjustment device, thereby reducing the difficulty of human operation.

Benefits of technology

It improves the rapid adjustment ability of carbon rods, reduces the risk of artificial operation, reduces material waste, and enhances the practicality and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223091049U_ABST
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Abstract

The utility model relates to the technical field of iron alloy submerged arc furnaces, in particular to a furnace eye carbon rod frame structure of an iron alloy submerged arc furnace, which comprises a furnace body, a hanging bracket, a carbon rod, a first connecting frame, a second connecting frame and a rotating device, a first connecting frame is arranged on the lower surface of the second connecting frame, the rotating device is arranged on the upper surface of the hanging bracket, the rotating device comprises a connecting arm and a connecting rod, the connecting arm is fixedly connected with the upper surface of the second connecting frame, the connecting rod is fixedly connected with the side face of the connecting arm, and a rotating rod is fixedly connected with the upper surface of the hanging bracket. According to the carbon rod rotating device, the rotating device is arranged, so that the carbon rod is effectively rotated, the function of rotating and adjusting the carbon rod is achieved, the situation that when equipment is used, the carbon rod is difficult to rotate and adjust, the carbon rod is inserted into the furnace body at different angles, and consequently the carbon rod is difficult to adjust rapidly is reduced, and the practicability of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ferroalloy submerged arc furnaces, in particular to a carbon rod holder structure for the tuyere of a ferroalloy submerged arc furnace. Background Art

[0002] In the existing tuyere opening operation, the carbon rod method is often used. However, the carbon rod holder itself is heavy, and the operation requires the cooperation of more than two people, with a relatively high operation difficulty. The burner carbon block is prone to wear and form irregular pits, and the contact between the steel rod of the carbon rod holder and the burner carbon block is poor, which is prone to arcing. The steel rod of the carbon rod holder and the steel structure are prone to burning and deformation, resulting in a large amount of material waste. Therefore, a carbon rod holder structure for the tuyere of a ferroalloy submerged arc furnace is used to hoist the carbon rod.

[0003] The prior art such as the utility model with the publication number CN213273779U discloses a carbon rod holder structure for the tuyere of a ferroalloy submerged arc furnace. This patent adopts an annular guide rail on the upper part of the submerged arc furnace body. A hanging device is installed on the guide rail, and the bottom end of the hanging device is connected with a carbon rod clamp. A carbon rod is installed inside the carbon rod clamp. The other end of the carbon rod clamp is provided with a connecting rod, and a water jacket for cooling is sleeved on the connecting rod. The end of the connecting rod far from the carbon rod clamp is provided with a straight rod-shaped carbon rod holder. The equipment of the utility model solves the problems that the existing equipment is prone to electric shock injury to personnel due to improper operation. Therefore, if not improved, it will not only increase the production cost, but also have a low safety factor and many potential hazards. Once an accident occurs, it will cause huge losses to our factory.

[0004] In daily work, during the process of the equipment adjusting the angle of the carbon rod, there is a problem that it is difficult to rotate and adjust the carbon rod, and it is difficult to quickly adjust the carbon rod when inserting it into the furnace body at different angles. Summary of the Invention

[0005] The purpose of the utility model is to solve the shortcoming that it is difficult to quickly adjust the carbon rod in the prior art, and a carbon rod holder structure for the tuyere of a ferroalloy submerged arc furnace is proposed.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: A carbon rod holder structure for the tuyere of a ferroalloy submerged arc furnace, including a furnace body, a hanging bracket, a carbon rod, a first connecting bracket, a second connecting bracket and a rotating device. A hanging bracket is arranged above the furnace body. The second connecting bracket is slidably connected below the hanging bracket. The first connecting bracket is arranged on the lower surface of the second connecting bracket. The rotating device is arranged on the upper surface of the hanging bracket. The rotating device includes a connecting arm and a connecting rod. The connecting arm is fixedly connected to the upper surface of the second connecting bracket. The connecting rod is fixedly connected to the side surface of the connecting arm. A rotating rod is fixedly connected to the upper surface of the hanging bracket. A rotating block is sleeved and connected to the surface of the rotating rod. A first gear is fixedly connected to the upper surface of the rotating block. The connecting rod is fixedly connected to the side surface of the rotating block.

[0007] Further, a limiting block is fixedly connected to the upper surface of the rotating rod. The limiting block is arranged on the surface of the first gear. By providing the limiting block, the rotating block can be limited, reducing the situation that the rotating block is likely to break away from the hanging bracket during the use of the equipment, resulting in the difficulty of the equipment to rotate and adjust the connecting rod.

[0008] Further, a limiting frame is fixedly connected to the upper surface of the limiting block, and a motor is fixedly connected to the side surface of the limiting frame. The motor is provided to facilitate the rotation of the second gear.

[0009] Further, the output end of the motor is fixedly connected to a second gear, and the second gear is meshed with the first gear. The second gear is provided to facilitate the meshing rotation of the first gear.

[0010] Further, an adjusting device is arranged on the surface of the first connecting frame. The adjusting device includes a sliding column and a connecting column. The sliding column is slidably connected to the inside of the first connecting frame, and the connecting column is fixedly connected to one end of the sliding column. By providing the sliding column, the carbon rod can be limited and moved, reducing the situation that the carbon rod is difficult to be limited and moved during the use of the equipment.

[0011] Further, a positioning block is fixedly connected to the surface of the sliding column, and a first cylinder is fixedly connected to the side surface of the positioning block. The positioning block is provided to facilitate the limitation of the sliding column.

[0012] Further, a second cylinder is fixedly connected to the side surface of the second connecting frame, and one end of the second cylinder is fixedly connected to the surface of the first connecting frame. The second cylinder is provided to facilitate the movement of the first connecting frame.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0014] In the present utility model, when the equipment is in use, the user starts the equipment to place the carbon rod inside the furnace body for electrolytic heating. When the equipment is in use, the user starts the motor, and then the motor rotates to drive the second gear to rotate. Then the second gear rotates to drive the first gear to rotate. When the first gear rotates, it drives the rotating block to rotate. When the rotating block rotates, it drives the connecting rod and the rotating rod. When the connecting rod rotates, it drives the connecting arm to move. Then the connecting arm moves to drive the second connecting frame to move and rotate the carbon rod. By providing the rotating device, the carbon rod can be effectively rotated, playing a role in rotating and adjusting the carbon rod, reducing the situation that the carbon rod is difficult to be rotated and adjusted during the use of the equipment, and being inserted into the furnace body at different angles, resulting in the difficulty of quickly adjusting the carbon rod, and improving the practicability of the equipment.

[0015] In the present utility model, by providing an adjusting device, when the device is in use, the user starts the second cylinder, and then the second cylinder operates to drive the first connecting frame to move. Subsequently, the first cylinder moves to drive the positioning block to move. Then, when the positioning block moves, it drives the sliding column to move. When the sliding column moves, it drives the connecting column to move, and when the connecting column moves, it moves the carbon rod. By providing the adjusting device, the first connecting frame can be effectively adjusted and moved, which plays a role in moving and adjusting the first connecting frame. When the device is in use, when it is difficult to generally adjust the first connecting frame, manual rotation adjustment is required. Manual adjustment close to the furnace body is likely to cause burns to the operator. The practicability of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG. is a three-dimensional structure schematic diagram of a carbon rod holder structure for the furnace eye of a ferroalloy submerged arc furnace proposed by the present utility model;

[0017] Figure 2 FIG. is a side view structure schematic diagram of a carbon rod holder structure for the furnace eye of a ferroalloy submerged arc furnace proposed by the present utility model;

[0018] Figure 3 FIG. is a partial structure schematic diagram of a carbon rod holder structure for the furnace eye of a ferroalloy submerged arc furnace proposed by the present utility model;

[0019] Figure 4 FIG. is a carbon rod holder structure for the furnace eye of a ferroalloy submerged arc furnace proposed by the present utility model Figure 3 Schematic diagram of the structure at A;

[0020] Figure 5 FIG. is a carbon rod holder structure for the furnace eye of a ferroalloy submerged arc furnace proposed by the present utility model Figure 3 Schematic diagram of the structure at B.

[0021] LEGEND DESCRIPTION: 1, furnace body; 2, hanging bracket; 3, carbon rod; 4, first connecting frame; 5, second connecting frame; 6, rotating device; 61, connecting arm; 62, connecting rod; 63, rotating block; 64, rotating rod; 65, first gear; 66, limiting block; 67, limiting frame; 68, motor; 69, second gear; 7, adjusting device; 71, sliding column; 72, connecting column; 73, first cylinder; 74, positioning block; 75, second cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Please refer to Figures 1-5 , the present utility model provides a technical solution: a carbon rod holder structure for the furnace eye of a ferroalloy submerged arc furnace, including a furnace body 1, a hanging bracket 2, a carbon rod 3, a first connecting frame 4, a second connecting frame 5, and a rotating device 6. A hanging bracket 2 is provided above the furnace body 1, and a second connecting frame 5 is slidably connected below the hanging bracket 2. A first connecting frame 4 is provided on the lower surface of the second connecting frame 5.

[0023] The specific settings and functions of its rotating device 6 and adjusting device 7 will be described below.

[0024] In this embodiment: The rotating device is arranged on the upper surface of the hanging bracket 2. The rotating device includes a connecting arm 61 and a connecting rod 62. The connecting arm 61 is fixedly connected to the upper surface of the second connecting bracket 5, the connecting rod 62 is fixedly connected to the side surface of the connecting arm 61, a rotating rod 64 is fixedly connected to the upper surface of the hanging bracket 2, a rotating block 63 is sleeved and connected to the surface of the rotating rod 64, a first gear 65 is fixedly connected to the upper surface of the rotating block 63, and the connecting rod 62 is fixedly connected to the side surface of the rotating block 63.

[0025] Specifically, a limiting block 66 is fixedly connected to the upper surface of the rotating rod 64, and the limiting block 66 is arranged on the surface of the first gear 65.

[0026] In this embodiment: By arranging the limiting block 66, the rotating block 63 can be limited, reducing the situation that the rotating block 63 is easily separated from the hanging bracket 2 during the use of the device, resulting in difficulty in rotating and adjusting the connecting rod 62 by the device.

[0027] Specifically, a limiting frame 67 is fixedly connected to the upper surface of the limiting block 66, and a motor 68 is fixedly connected to the side surface of the limiting frame 67. The motor 68 is arranged to facilitate the rotation of the second gear 69.

[0028] Specifically, a second gear 69 is fixedly connected to the output end of the motor 68, and the second gear 69 is meshed with the first gear 65. The second gear 69 is arranged to facilitate the meshing rotation of the first gear 65.

[0029] In this embodiment: An adjusting device 7 is arranged on the surface of the first connecting bracket 4. The adjusting device 7 includes a sliding column 71 and a connecting column 72. The sliding column 71 is slidably connected to the inside of the first connecting bracket 4, and the connecting column 72 is fixedly connected to one end of the sliding column 71.

[0030] In this embodiment: By arranging the sliding column 71, the carbon rod 3 can be limited and moved, reducing the situation that the carbon rod 3 is difficult to be limited and moved during the use of the device.

[0031] Specifically, a positioning block 74 is fixedly connected to the surface of the sliding column 71, and a first cylinder 73 is fixedly connected to the side surface of the positioning block 74. The positioning block 74 is arranged to facilitate the limitation of the sliding column 71.

[0032] Specifically, a second cylinder 75 is fixedly connected to the side surface of the second connecting bracket 5, and one end of the second cylinder 75 is fixedly connected to the surface of the first connecting bracket 4. The second cylinder 75 is arranged to facilitate the movement of the first connecting bracket 4.

[0033] Working principle: When the device is in use, the user starts the device to place the carbon rod 3 inside the furnace body 1 for electrolytic heating. When the device is in use, the user starts the motor 68, and then the motor 68 rotates to drive the second gear 69 to rotate. Then the second gear 69 rotates to drive the first gear 65 to rotate. When the first gear 65 rotates, it drives the rotating block 63 to rotate. When the rotating block 63 rotates, it drives the connecting rod 62 and the rotating rod 64. When the connecting rod 62 rotates, it drives the connecting arm 61 to move. Then the movement of the connecting arm 61 drives the second connecting frame 5 to move to rotate the carbon rod 3. By setting the rotating device 6, the carbon rod 3 can be effectively rotated, which plays a role in rotating and adjusting the carbon rod 3, reduces the situation that it is difficult to rotate and adjust the carbon rod 3 when the device is in use, and it is difficult to insert the carbon rod 3 into the inside of the furnace body 1 at different angles, resulting in the difficult and rapid adjustment of the carbon rod 3, and improves the practicability of the device.

[0034] When the device is in use, the user starts the second cylinder 75. Then the second cylinder 75 operates to drive the first connecting frame 4 to move. Then the first cylinder 73 moves to drive the positioning block 74 to move. Then when the positioning block 74 moves, it drives the sliding column 71 to move. When the sliding column 71 moves, it drives the connecting column 72 to move. When the connecting column 72 moves, it moves the carbon rod 3. By setting the adjusting device 7, the first connecting frame 4 can be effectively adjusted and moved, which plays a role in moving and adjusting the first connecting frame 4, reduces the situation that when the device is in use, it is difficult to generally adjust the first connecting frame 4 and manual rotation adjustment is required. Manual adjustment near the furnace body 1 is likely to cause burns to the operator, and improves the practicability of the device.

Claims

1. A structure of a carbon rod holder for the tuyere of a ferroalloy submerged arc furnace, comprising a furnace body (1), a suspension bracket (2), a carbon rod (3), a first connecting bracket (4), a second connecting bracket (5) and a rotating device (6), characterized in that: Above the furnace body (1), a hanging bracket (2) is provided. A second connecting bracket (5) is slidably connected below the hanging bracket (2). A first connecting bracket (4) is provided on the lower surface of the second connecting bracket (5). The rotating device (6) is arranged on the upper surface of the hanging bracket (2). The rotating device (6) includes a connecting arm (61) and a connecting rod (62). The connecting arm (61) is fixedly connected to the upper surface of the second connecting bracket (5). The connecting rod (62) is fixedly connected to the side surface of the connecting arm (61). A rotating rod (64) is fixedly connected to the upper surface of the hanging bracket (2). A rotating block (63) is sleeved and connected to the surface of the rotating rod (64). A first gear (65) is fixedly connected to the upper surface of the rotating block (63). The connecting rod (62) is fixedly connected to the side surface of the rotating block (63).

2. The structure of the carbon rod holder for the hearth eye of a ferroalloy submerged arc furnace according to claim 1, characterized in that: A limiting block (66) is fixedly connected to the upper surface of the rotating rod (64). The limiting block (66) is arranged on the surface of the first gear (65).

3. The structure of the carbon rod holder for the tuyere of a ferroalloy submerged arc furnace according to claim 2, wherein: A limiting frame (67) is fixedly connected to the upper surface of the limiting block (66). A motor (68) is fixedly connected to the side surface of the limiting frame (67).

4. The structure of a carbon rod holder for the tuyere of a ferroalloy submerged arc furnace according to claim 3, characterized in that: An output end of the motor (68) is fixedly connected to a second gear (69). The second gear (69) is meshed and connected to the first gear (65).

5. The structure of the carbon rod holder for the tuyere of a ferroalloy submerged arc furnace according to claim 1, characterized in that: An adjusting device (7) is arranged on the surface of the first connecting bracket (4). The adjusting device (7) includes a sliding column (71) and a connecting column (72). The sliding column (71) is slidably connected to the inside of the first connecting bracket (4). The connecting column (72) is fixedly connected to one end of the sliding column (71).

6. The structure of the carbon rod holder for the furnace eye of a ferroalloy submerged arc furnace according to claim 5, characterized in that: A positioning block (74) is fixedly connected to the surface of the sliding column (71). A first air cylinder (73) is fixedly connected to the side surface of the positioning block (74).

7. The structure of the carbon rod holder for the tuyere of a ferroalloy submerged arc furnace according to claim 6, characterized in that: A second air cylinder (75) is fixedly connected to the side surface of the second connecting bracket (5). One end of the second air cylinder (75) is fixedly connected to the surface of the first connecting bracket (4).

Citation Information

Patent Citations

  • Furnace eye carbon rod frame structure of ferroalloy submerged arc furnace

    CN213273779U