Detection device with deviation prevention mechanism
Through the design of components such as anti-sticky clamping plate and rotary plate, the problem of position offset in hydraulic cylinder head detection is solved, and high-precision detection and inner wall flatness display are achieved.
Patent Information
- Application Number
- CN202421977583.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing detection devices lack anti-bias fixing mechanism when detecting the hydraulic cylinder head, which causes the position of the cylinder head workpiece to be offset and affect the detection accuracy.
A detection device with an anti-biasing mechanism is designed, including the joint movement of the anti-biasing clamping plate, a sliding push plate, an inclined plate and a sliding mating plate to achieve effective locking of the hydraulic cylinder head, and the combination of the rotary plate, a lead screw and an inner rod can achieve synchronous detection and height adjustment around the four sides. The marking pen is used for the flatness detection of the inner wall.
It effectively avoids offset misalignment during the detection process, ensures detection accuracy, and can adapt to the detection needs of different height positions, and intuitively displays the flatness of the inner wall of the cylinder head.
Smart Images
Figure CN223091275U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection, and particularly relates to a detection device with an anti-deviation mechanism. Background Technique
[0002] During the mechanical processing production process, it is necessary to detect the processed parts to ensure that the processed parts meet the required standards. Among them, during the production process of a cylinder head similar to a hydraulic cylinder, surface flatness detection is required.
[0003] The existing detection device does not set an anti-deviation fixing mechanism for the cylinder head of the hydraulic cylinder during detection. Therefore, during detection, the cylinder head workpiece is prone to position deviation. After the position deviation, detecting again is likely to lead to a decrease in detection accuracy. For this reason, we propose a detection device with an anti-deviation mechanism. Content of the Utility Model
[0004] The purpose of the utility model is to provide a detection device with an anti-deviation mechanism to solve the problem that the existing detection device does not set an anti-deviation fixing mechanism for the cylinder head of the hydraulic cylinder during detection. Therefore, during detection, the cylinder head workpiece is prone to position deviation. After the position deviation, detecting again is likely to lead to a decrease in detection accuracy as mentioned in the above background technique.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A detection device with an anti-deviation mechanism, including a detection pedestal, on which a detection frame is installed. A marking plate is fixedly installed on the upper surface of the detection pedestal. A slideway is formed on the side surface of the detection pedestal, and a sliding push plate is slidably installed in the slideway. The left end of the sliding push plate extends into the detection pedestal and is fixed with two oppositely arranged inclined plates. On the front and rear sides inside the detection pedestal, sliding matching plates are movably arranged. The sliding matching plates are provided with sliding channels for the inclined plates to slide. A connecting frame is fixedly installed on the upper surface of the sliding matching plate, and an anti-deviation clamping plate is fixedly installed at the top of the connecting frame. A strip-shaped channel for the connecting frame to move is formed on the upper surface of the detection pedestal. An extension plate is fixedly installed on the side surface of the detection pedestal, and a fixing screw is fixedly installed on the upper surface of the extension plate. A long strip slideway is formed on the sliding push plate. The fixing screw passes through the long strip slideway and is threadedly installed with a nut. A rotating plate is rotatably installed on the lower surface of the detection frame. An installation groove is formed on the lower surface of the rotating plate, and both side surfaces of the inner wall of the installation groove are rotatably installed with rotating shafts. One end of one of the rotating shafts is fixedly installed with a handle, and a lead screw is fixedly installed between the two rotating shafts. A movable block is threadedly installed on the outer surface of the lead screw and fits and slides on the inner wall of the installation groove. An outer cylinder is fixedly installed on the lower surface of the movable block. An inner rod is slidably installed in the inner wall of the outer cylinder. A sliding rod is slidably installed at the bottom end of the inner rod. Universal balls and installation sleeves are respectively fixedly installed at both ends of the sliding rod. A marking pen is inserted into the installation sleeve, and a bolt for pressing and fixing the marking pen is threadedly installed on the installation sleeve. A second spring is sleeved outside the sliding rod, and both ends of the second spring are fixedly connected with the inner rod and the installation sleeve respectively.
[0006] With the above scheme, by setting the anti-deviation clamping plate and using the movement of the sliding push plate in cooperation with the inclined plates and the sliding matching plates, the two anti-deviation clamping plates move synchronously and relatively, realizing the effective locking of the hydraulic cylinder cylinder head, and further ensuring that the detection process is not prone to deviation and dislocation, ensuring no deviation during detection, and effectively avoiding the problem of reduced detection accuracy caused by deviation and dislocation during detection. By setting the rotating plate in cooperation with the lead screw, the outer cylinder and the inner rod, the rotating plate rotates to achieve synchronous detection around. By rotating the lead screw to adjust the position, the position of the marking pen can be adaptively adjusted according to the inner diameter of the hydraulic cylinder cylinder head, and by adjusting the height in cooperation with the outer cylinder and the inner rod, it is suitable for detection at different height positions. In cooperation with the sliding rod, the second spring, the marking pen and the marking plate, when detecting the flatness of the inner wall of the hydraulic cylinder cylinder head, the marking pen can be used to draw a circle on the surface of the marking plate, which can more intuitively display the flatness.
[0007] As a preferred implementation manner, a plurality of rolling balls are installed on both the upper surface and the lower surface of the inclined plate, and the spherical bodies of the rolling balls cooperate with the inner wall of the sliding channel.
[0008] With the above solution, the arrangement of the rolling ball is used in combination with the inclined plate and the sliding channel, which can ensure better stability during the sliding movement between the inclined plate and the sliding mating plate, and effectively avoid the phenomenon that excessive friction affects the smooth movement.
[0009] As a preferred embodiment, a plurality of first springs and telescopic rods are fixed on the front and rear side surfaces of the inner wall of the detection pedestal, and the telescopic rods and the first springs are fixedly connected to the sliding mating plate at the corresponding positions.
[0010] With the above solution, by using the first spring in combination with the telescopic rod, the telescopic rod can support the movement of the sliding mating plate, making the movement of the sliding mating plate smoother and more convenient. When the two sliding mating plates approach each other, the first spring will be stretched and deformed. Therefore, when the fixation is released after processing, the elastic force of the first spring can be used to drive the sliding mating plate to quickly reset, improving the operation convenience.
[0011] As a preferred embodiment, a trapezoidal slider is fixedly installed on the upper surface of the rotating plate, and an annular sliding groove for the trapezoidal slider to slide is formed on the lower surface of the detection frame.
[0012] With the above solution, the trapezoidal slider is used in combination with the annular sliding groove, which can ensure better rotational stability of the rotating plate and is not prone to the phenomenon of shaking and falling.
[0013] As a preferred embodiment, a plurality of limiting blocks are fixed on the inner wall of the outer sleeve, and a plurality of limiting grooves for the limiting blocks to slide are formed on the outer surface of the inner rod.
[0014] With the above solution, the limiting blocks slide in the limiting grooves, which can limit the up and down movement of the inner rod and ensure good stability of the up and down movement of the inner rod.
[0015] As a preferred embodiment, a plug pin is inserted into the outer sleeve, and a plurality of insertion holes for the plug pin to be inserted are formed on the inner rod.
[0016] With the above solution, after the inner rod moves up and down to adjust the position, the plug pin and the insertion hole can be used to lock the position, and the locking structure is simple.
[0017] Compared with the prior art, the beneficial effects of the present utility model are:
[0018] The detection device with an anti-deviation mechanism realizes the effective locking of the cylinder head of the hydraulic cylinder by setting the anti-deviation clamping plate and using the movement of the sliding push plate in combination with the inclined plate and the sliding mating plate, so that the two anti-deviation clamping plates move synchronously relative to each other. Furthermore, it can ensure that the detection process is not prone to the phenomenon of deviation and dislocation, ensure no deviation during detection, and effectively avoid the problem that the detection accuracy decreases due to deviation and dislocation during detection;
[0019] The detection device with an anti-deviation mechanism is used in cooperation with a rotating plate, a lead screw, an outer cylinder, and an inner rod. The rotating plate rotates to achieve synchronous detection in all directions. By rotating the lead screw to adjust the position, the position of the marking pen can be adaptively adjusted according to the inner diameter of the hydraulic cylinder head. In addition, by adjusting the height in cooperation with the outer cylinder and the inner rod, it is suitable for detection at different height positions. When used in cooperation with a sliding rod, a second spring, a marking pen, and a marking plate, it can draw a circle on the surface of the hydraulic cylinder head inner wall with the marking pen during the flatness detection of the hydraulic cylinder head inner wall, and can more intuitively display the flatness. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural view of the present utility model;
[0021] Figure 2 is a schematic structural view of the test bench of the present utility model;
[0022] Figure 3 is a schematic structural view of another angle of the cross-section of the test bench of the present utility model;
[0023] Figure 4 is a schematic structural view of the test rack of the present utility model;
[0024] Figure 5 is a schematic structural view of the cross-section of the rotating plate of the present utility model;
[0025] Figure 6 is a schematic structural view of the inner rod of the present utility model;
[0026] Figure 7 is a schematic structural view of another angle of the inner rod of the present utility model.
[0027] In the figure: 1, test bench; 2, test rack; 3, sliding push plate; 4, inclined plate; 5, sliding mating plate; 6, connecting frame; 7, anti-deviation clamping plate; 8, rotating plate; 9, rotating shaft; 10, lead screw; 11, movable block; 12, outer cylinder; 13, inner rod; 14, sliding rod; 15, universal ball; 16, mounting sleeve; 17, marking pen; 18, bolt; 19, extension plate; 20, fixing screw; 21, nut; 22, rolling ball; 23, telescopic rod; 24, first spring; 25, trapezoidal slider; 26, pin; 27, limit block; 28, second spring; 29, marking plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Please refer to Figures 1-7, the present utility model provides a detection device with an anti-deviation mechanism, including a detection pedestal 1, a detection frame 2 is installed on the detection pedestal 1, a marking plate 29 is fixedly installed on the upper surface of the detection pedestal 1, a slideway is opened on the side surface of the detection pedestal 1 and a sliding push plate 3 is slidably installed in the slideway, the left end of the sliding push plate 3 extends into the detection pedestal 1 and two oppositely arranged inclined plates 4 are fixed, both the front and rear sides inside the detection pedestal 1 are movably provided with sliding mating plates 5, a sliding channel for the inclined plate 4 to slide is opened on the sliding mating plate 5, a connecting frame 6 is fixedly installed on the upper surface of the sliding mating plate 5, an anti-deviation clamping plate 7 is fixedly installed at the top of the connecting frame 6, a strip-shaped channel for the connecting frame 6 to move is opened on the upper surface of the detection pedestal 1, an extension plate 19 is fixedly installed on the side surface of the detection pedestal 1, a fixing screw 20 is fixedly installed on the upper surface of the extension plate 19, a long strip slideway is opened on the sliding push plate 3, the fixing screw 20 passes through the long strip slideway and a nut 21 is threadedly installed, a rotating plate 8 is rotatably installed on the lower surface of the detection frame 2, an installation groove is opened on the lower surface of the rotating plate 8 and both side surfaces of the inner wall of the installation groove are rotatably installed with rotating shafts 9, a handle is fixedly installed at the end of one of the rotating shafts 9, a lead screw 10 is fixedly installed between the two rotating shafts 9, a movable block 11 is threadedly installed on the outer surface of the lead screw 10 and the movable block 11 fits and slides on the inner wall of the installation groove, an outer cylinder 12 is fixedly installed on the lower surface of the movable block 11, an inner rod 13 is slidably installed in the inner wall of the outer cylinder 12, a sliding rod 14 is slidably installed at the bottom end of the inner rod 13, universal balls 15 and mounting sleeves 16 are respectively fixedly installed at both ends of the sliding rod 14, a marking pen 17 is inserted into the mounting sleeve 16 and a bolt 18 for pressing and fixing the marking pen 17 is threadedly installed on the mounting sleeve 16, a second spring 28 is sleeved outside the sliding rod 14, and both ends of the second spring 28 are fixedly connected with the inner rod 13 and the mounting sleeve 16 respectively.
[0029] A plurality of rolling balls 22 are installed on both the upper surface and the lower surface of the inclined plate 4, the sphere of the rolling ball 22 is used in cooperation with the inner wall of the sliding channel, and the arrangement of the rolling balls 22 in cooperation with the inclined plate 4 and the sliding channel can ensure better stability when the inclined plate 4 and the sliding mating plate 5 cooperate and slide, effectively avoiding the phenomenon that excessive friction affects the smooth movement.
[0030] A plurality of first springs 24 and telescopic rods 23 are fixedly installed on both the front and rear side surfaces of the inner wall of the detection pedestal 1, and both the telescopic rods 23 and the first springs 24 are fixedly connected with the sliding mating plate 5 at the corresponding positions. By using the first spring 24 in cooperation with the telescopic rod 23, the telescopic rod 23 can support the movement of the sliding mating plate 5, making the movement of the sliding mating plate 5 smoother and more convenient. When the two sliding mating plates 5 approach each other, the first spring 24 will be elastically deformed by tension. Therefore, when the fixation is released after processing, the elastic force of the first spring 24 can be used to drive the sliding mating plate 5 to quickly reset, improving the operation convenience.
[0031] The upper surface of the rotating plate 8 is fixedly installed with a trapezoidal slider 25. An annular sliding groove for the trapezoidal slider 25 to slide is opened on the lower surface of the detection frame 2. The trapezoidal slider 25 is used in cooperation with the annular sliding groove, which can ensure better rotation stability of the rotating plate 8 and is not prone to the phenomenon of shaking and falling.
[0032] A number of limiting blocks 27 are fixed on the inner wall of the outer sleeve. A number of limiting grooves for the limiting blocks 27 to slide are opened on the outer surface of the inner rod 13. The limiting blocks 27 slide in the limiting grooves, which can limit the up and down movement of the inner rod 13 and ensure good stability of the up and down movement of the inner rod 13.
[0033] A pin 26 is inserted into the outer sleeve. A number of insertion holes for the pin 26 to be inserted are opened on the inner rod 13. After the inner rod 13 moves up and down to adjust the position, the position can be locked by using the pin 26 in cooperation with the insertion holes, and the locking structure is simple.
[0034] During use, place the cylinder head of the hydraulic cylinder to be detected on the marking plate 29. Loosen the nut 21 and pull the sliding push plate 3. The sliding push plate 3 drives the inclined plate 4 to move. The inclined plate 4 is used in cooperation with the sliding channel on the sliding mating plate 5, so that the sliding push plates 3 on both sides move relatively close to each other synchronously. Then, through the connecting frame 6, the anti-deviation clamping plates 7 on both sides are driven to move relatively close to each other, realizing the fixed clamping and anti-deviation of the cylinder head of the hydraulic cylinder. Then, pull out the pin 26 according to the detection position height, hold the inner rod 13 and move it up and down. When the universal ball 15 is adjusted to the detection height position, insert the pin 26 to lock the position. Then, rotate the handle to drive the rotating shaft 9 to drive the lead screw 10 to rotate, and then drive the movable block 11 to drive the outer cylinder 12 to move. The outer cylinder 12 drives the sliding rod 14 to move through the inner rod 13, and then drives the universal ball 15 to closely adhere to the inner wall of the cylinder head of the hydraulic cylinder and continue to move so that the second spring 28 is in a deformed state. Then, rotate the rotating plate 8. When the rotating plate 8 rotates, it will drive the universal ball 15 to rotate to achieve circular motion, realizing the detection of the inner wall flatness of the cylinder head of the hydraulic cylinder. When the inner wall of the cylinder head of the hydraulic cylinder is uneven, the circle drawn by the marking pen 17 will appear wavy.
Claims
1. A detection device with an anti-deviation mechanism, characterized in that: It includes a detection pedestal (1), on which a detection frame (2) is installed. A marking plate (29) is fixedly installed on the upper surface of the detection pedestal (1). A slideway is formed on the side surface of the detection pedestal (1), and a sliding push plate (3) is slidably installed in the slideway. The left end of the sliding push plate (3) extends into the detection pedestal (1) and is fixed with two oppositely arranged inclined plates (4). Sliding mating plates (5) are movably arranged on the front and rear sides inside the detection pedestal (1). A sliding channel for the inclined plate (4) to slide is formed on the sliding mating plate (5). A connecting frame (6) is fixedly installed on the upper surface of the sliding mating plate (5). An anti-deviation clamping plate (7) is fixedly installed at the top of the connecting frame (6). A strip-shaped channel for the connecting frame (6) to move is formed on the upper surface of the detection pedestal (1). An extension plate (19) is fixedly installed on the side surface of the detection pedestal (1). A fixing screw (20) is fixedly installed on the upper surface of the extension plate (19). A long strip slideway is formed on the sliding push plate (3). The fixing screw (20) passes through the long strip slideway and is threadedly installed with a nut (21). A rotating plate (8) is rotatably installed on the lower surface of the detection frame (2). An installation groove is formed on the lower surface of the rotating plate (8), and rotating shafts (9) are rotatably installed on both side surfaces of the inner wall of the installation groove. A handle is fixedly installed at the end of one of the rotating shafts (9). A lead screw (10) is fixedly installed between the two rotating shafts (9). A movable block (11) is threadedly installed on the outer surface of the lead screw (10), and the movable block (11) fits and slides on the inner wall of the installation groove. An outer cylinder (12) is fixedly installed on the lower surface of the movable block (11). An inner rod (13) is slidably installed in the inner wall of the outer cylinder (12). A sliding rod (14) is slidably installed at the bottom end of the inner rod (13). Universal balls (15) and installation sleeves (16) are respectively fixedly installed at both ends of the sliding rod (14). A marking pen (17) is inserted into the installation sleeve (16), and a bolt (18) for squeezing and fixing the marking pen (17) is threadedly installed on the installation sleeve (16). A second spring (28) is sleeved outside the sliding rod (14), and both ends of the second spring (28) are fixedly connected with the inner rod (13) and the installation sleeve (16).
2. The detection device with an anti-deviation mechanism according to claim 1, characterized in that: A plurality of rolling balls (22) are installed on both the upper surface and the lower surface of the inclined plate (4), and the spherical bodies of the rolling balls (22) are used in cooperation with the inner wall of the sliding channel.
3. The detection device with an anti-deviation mechanism according to claim 1, characterized in that: A plurality of first springs (24) and telescopic rods (23) are fixedly installed on both the front and rear side surfaces of the inner wall of the detection pedestal (1), and the telescopic rods (23) and the first springs (24) are fixedly connected with the sliding mating plates (5) at corresponding positions.
4. The detection device with an anti-deviation mechanism according to claim 1, wherein: A trapezoidal slider (25) is fixedly installed on the upper surface of the rotating plate (8), and an annular sliding groove for the trapezoidal slider (25) to slide is formed on the lower surface of the detection frame (2).
5. The detection device with an anti-deviation mechanism according to claim 1, wherein: A plurality of limiting blocks (27) are fixedly installed on the inner wall of the outer cylinder, and a plurality of limiting grooves for the limiting blocks (27) to slide are formed on the outer surface of the inner rod (13).
6. The detection device with an anti-deviation mechanism according to claim 1, characterized in that: A bolt (26) is inserted into the outer cylinder, and a plurality of insertion holes for inserting the bolt (26) are formed in the inner rod (13).