Buoy limiting device suitable for molten copper furnace detection
By designing a limit device for detecting floats in copper liquid furnaces, the problem of difficulty in observing liquid levels in copper liquid furnaces is solved, real-time monitoring and control of liquid levels is achieved, and the normal melting and collection of copper liquids is ensured.
Patent Information
- Application Number
- CN202422853891.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Operators in existing copper liquid furnaces cannot observe the internal copper liquid level in real time, resulting in too low liquid level or overflow problems.
A floating limit device suitable for copper liquid furnaces is designed, including a floating module and a melting module. The floating module monitors the liquid level changes in real time, and uses the combination of the floating module and the limit module to display the marks on the block and the glass plate to realize the visual display of the liquid level height, and control the melting and discharge of the copper liquid through the melting module.
Real-time monitoring and control of copper liquid level is achieved, avoiding too low or overflowing of liquid level, making it easier for operators to collect copper liquid uniformly.
Smart Images
Figure CN223091368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper liquid furnace detection devices, in particular to a buoy limit device suitable for copper liquid furnace detection. Background Technique
[0002] The development of human civilization and the progress of society are closely related to metal materials. As one of the very important and widely used metals, copper, people's demand for copper products is getting higher and higher. The copper melting furnace is a device for melting copper products. The copper melting furnaces required in the market generally depend on their technological requirements (for raw materials and product quality). Commonly, red copper, brass or copper alloys are used as raw materials. After melting, the common products are copper rods, copper ingots, copper bars, parts for electronic products, etc.
[0003] The working mode of the existing copper melting furnace is mainly based on the principle of electromagnetic induction. The copper material is heated and melted by the thermal effect of the current. By using the principle of electromagnetic induction, an induced current is generated inside the metal. When the induced current flows in the metal, heat is generated to heat and melt the metal.
[0004] There are some deficiencies in the existing copper liquid furnace. During the process of heating and melting the metal inside the copper melting furnace, the operator cannot observe the level of the internal copper liquid in real time, which is likely to cause the situation that the level of the converter is too low, resulting in the traction not keeping up, and the situation of excessive liquid transfer and overflow. Therefore, we propose a buoy limit device suitable for copper liquid furnace detection. Content of the Utility Model
[0005] The purpose of the utility model is to provide a buoy limit device suitable for copper liquid furnace detection, which solves the problems raised in the above background technique.
[0006] To achieve the above object, the utility model provides the following technical solution: A buoy limit device applicable to a copper liquid furnace, including a mounting plate and a buoy assembly arranged on the top of the mounting plate. The buoy assembly includes a support leg fixedly connected to the top of the mounting plate. The top of the support leg is fixedly connected with a transfer liquid furnace. The bottom of the inner wall of the transfer liquid furnace is fixedly connected with a fixed block. The top of the fixed block is fixedly connected with a limit post. The outer wall of the limit post is slidably connected with a limit block. One end face of the limit block is fixedly connected with a buoy. The bottom of the buoy is fixedly connected with a heat preservation brick. The outer wall of the bottom of the buoy is fixedly connected with a display block. By setting the buoy assembly, during the process of introducing copper liquid into the transfer liquid furnace, since the liquid level in the transfer liquid furnace will gradually rise after the copper liquid is introduced, under the buoyancy of the copper liquid on the heat preservation brick, the heat preservation brick will be forced to float upward, causing the buoy to move upward. During the upward movement of the buoy, the limit block will slide upward along the outer wall of the limit post. During the upward movement of the buoy, the display block will be driven to move upward, facilitating the operator to observe the height of the liquid level inside the transfer liquid furnace through the display block.
[0007] Preferably, the buoy assembly further includes a liquid inlet pipe communicated with the bottom of the transfer liquid furnace. The outer wall of the transfer liquid furnace is fixedly connected with a glass plate. The inner wall of the glass plate is slidably connected with one end outer wall of the display block. A liquid level mark is arranged on the side of the glass plate. During the upward movement of the display block, it will slide inside the glass plate. Since the liquid level mark is set on the surface of the glass plate, the operator can know the height of the liquid level of the copper liquid inside the transfer liquid furnace according to the height where the display block is located and the data of the liquid level mark.
[0008] Preferably, a melting assembly is arranged on the side of the buoy assembly. The melting assembly includes a liquid discharge port one communicated with the outer wall of the transfer liquid furnace. A valve one is fixedly connected to the outer wall of the liquid discharge port one. A liquid discharge pipe is communicated with the side wall of the liquid discharge port one. The other end of the liquid discharge pipe is communicated with a melting furnace. The bottom outer wall of the melting furnace is fixedly connected with a fixed frame. The bottom of the fixed frame is fixedly connected with the top of the mounting plate. A liquid discharge port two is communicated with the bottom of the melting furnace. A valve two is fixedly connected to the bottom outer wall of the liquid discharge port two. A control panel is fixedly connected to the outer wall of the melting furnace. By setting the melting assembly, when it is necessary to introduce copper liquid into the melting furnace for melting, the operator can open the valve one to make the copper liquid pass through the inside of the liquid discharge port one and the liquid discharge pipe. Subsequently, the operator operates the control panel to start the melting furnace, thereby realizing the processing of the copper liquid. After the copper liquid is melted, the operator can open the valve two to make the copper liquid discharge from the liquid discharge port two, facilitating the operator to uniformly collect the copper liquid.
[0009] Preferably, universal wheels are fixedly connected to the bottom of the mounting plate. There are four universal wheels, and the four universal wheels are of equal size. The four universal wheels are fixedly connected to the four corners of the bottom of the mounting plate at equal intervals. By providing four universal wheels, it is convenient for the operator to move the device.
[0010] Preferably, push rods are fixedly connected to the outer wall on the right side of the mounting plate. There are two push rods, and the two push rods are of equal size. The two push rods are symmetrically distributed along the central plane of the mounting plate. By providing two push rods, it is convenient for the operator to transport the device through the push rods in cooperation with the universal wheels.
[0011] Preferably, one end inner wall of a limit block is slidably connected to the outer wall of the limit post, and the other end of the limit block is fixedly connected to the outer wall of the float. By providing the limit post, the limit block and the float, during the up-and-down movement of the float, it is convenient to limit the float through the limit post and the limit block.
[0012] Preferably, the inner wall of the glass plate is adapted to the outer wall of one end of the display block, and the side wall of the glass plate is fixedly connected to the front surface of the liquid transfer furnace. By providing the glass plate and the display block, it is convenient for the operator to know the height of the liquid level through the data on the surface of the glass plate and the height of the display block.
[0013] Preferably, there are four support legs, and the four support legs are of equal size. The four support legs are circumferentially arranged along the central axis of the liquid transfer furnace at the bottom of the liquid transfer furnace.
[0014] The utility model provides a float limit device suitable for detecting a copper liquid furnace. The float limit device suitable for detecting a copper liquid furnace has the following beneficial effects:
[0015] (1) For the float limit device suitable for detecting a copper liquid furnace, during the process of introducing copper liquid into the interior of the liquid transfer furnace, since the liquid level will gradually rise after the copper liquid is inside the liquid transfer furnace, under the buoyancy of the copper liquid on the insulating brick, the insulating brick will be promoted to float upward, and the float will be promoted to move upward. During the upward movement of the float, the limit block will slide upward along the outer wall of the limit post. During the upward movement of the float, the display block will be driven to move upward, which is convenient for the operator to observe the height of the liquid level inside the liquid transfer furnace through the display block. During the upward movement of the display block, it will slide inside the glass plate. Since the liquid level markings are provided on the surface of the glass plate, the operator can know the liquid level height of the copper liquid inside the liquid transfer furnace according to the height where the display block is located and the data of the liquid level markings;
[0016] (2)The buoy limit device applicable to the copper liquid furnace is provided with a melting component. When it is necessary to melt the copper liquid into the interior of the melting furnace, the operator can open Valve 1 to cause the copper liquid to pass through the inside of Drainage Port 1 and the drain pipe. Subsequently, the operator can start the melting furnace by operating the control panel, thereby realizing the processing of the copper liquid. After the copper liquid is melted, the operator can open Valve 2 to cause the copper liquid to drain from Drainage Port 2, facilitating the operator to uniformly collect the copper liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0018] Figure 2 is a cross-sectional view of the present utility model;
[0019] Figure 3 is a structural schematic diagram of the buoy assembly in the present utility model;
[0020] Figure 4 is a structural schematic diagram of the melting component in the present utility model.
[0021] In the figure: 1, mounting plate; 2, universal wheel; 3, push rod; 41, buoy assembly; 411, support leg; 412, transfer liquid furnace; 413, liquid inlet pipe; 414, fixing block; 415, limit post; 416, limit block; 417, buoy; 418, heat preservation brick; 419, display block; 4110, glass plate; 4111, liquid level mark; 42, melting component; 421, Drainage Port 1; 422, Valve 1; 423, drain pipe; 424, melting furnace; 425, fixing frame; 426, Drainage Port 2; 427, Valve 2; 428, control panel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to have a clearer understanding of the technical features, objectives, and effects of the present utility model, the specific embodiments of the present utility model will now be described with reference to the accompanying drawings.
[0023] A preferred embodiment of the buoy limit device applicable to the copper liquid furnace provided by the present utility model is as follows Figures 1 to 4As shown in the figure: A buoy limit device suitable for a copper liquid furnace detection includes a mounting plate 1 and a buoy assembly 41 provided on the top of the mounting plate 1. The buoy assembly 41 includes a support leg 411 fixedly connected to the top of the mounting plate 1. The top of the support leg 411 is fixedly connected with a transfer liquid furnace 412. The bottom of the inner wall of the transfer liquid furnace 412 is fixedly connected with a fixed block 414. The top of the fixed block 414 is fixedly connected with a limit post 415. The outer wall of the limit post 415 is slidably connected with a limit block 416. The end face of the limit block 416 is fixedly connected with a buoy 417. The bottom of the buoy 417 is fixedly connected with a heat-insulating brick 418. The outer wall of the bottom of the buoy 417 is fixedly connected with a display block 419. By setting the buoy assembly 41, during the process of introducing copper liquid into the inside of the transfer liquid furnace 412, since the liquid level will gradually rise after the copper liquid is inside the transfer liquid furnace 412, under the buoyancy of the copper liquid on the heat-insulating brick 418, it will cause the heat-insulating brick 418 to float upward, prompting the buoy 417 to move upward. During the upward movement of the buoy 417, it will slide upward along the outer wall of the limit post 415 through the limit block 416. During the upward movement of the buoy 417, it will drive the display block 419 to move upward, facilitating the operator to observe the height of the liquid level inside the transfer liquid furnace 412 through the display block 419.
[0024] The buoy assembly 41 further includes a liquid inlet pipe 413 communicated with the bottom of the transfer liquid furnace 412. The outer wall of the transfer liquid furnace 412 is fixedly connected with a glass plate 4110. The inner wall of the glass plate 4110 is slidably connected with one end of the outer wall of the display block 419. A liquid level mark 4111 is arranged on the side of the glass plate 4110. During the upward movement of the display block 419, it will slide inside the glass plate 4110. Since the liquid level mark 4111 is set on the surface of the glass plate 4110, the operator can know the height of the copper liquid level inside the transfer liquid furnace 412 according to the height where the display block 419 is located and through the data of the liquid level mark 4111.
[0025] A preferred embodiment of the buoy limit device suitable for a copper liquid furnace detection provided by the present utility model is as follows Figures 1 to 4As shown in the figure: A melting component 42 is arranged on the side of the buoy component 41. The melting component 42 includes a first liquid discharge port 421 that is communicatively arranged on the outer wall of the liquid transfer furnace 412. A first valve 422 is fixedly connected to the outer wall of the first liquid discharge port 421. A liquid discharge pipe 423 is communicatively arranged on the side wall of the first liquid discharge port 421. The other end of the liquid discharge pipe 423 is communicatively arranged with a melting furnace 424. A fixing frame 425 is fixedly connected to the bottom outer wall of the melting furnace 424. The bottom of the fixing frame 425 is fixedly connected to the top of the mounting plate 1. A second liquid discharge port 426 is communicatively arranged at the bottom of the melting furnace 424. A second valve 427 is fixedly connected to the bottom outer wall of the second liquid discharge port 426. A control panel 428 is fixedly connected to the outer wall of the melting furnace 424. By setting the melting component 42, when it is necessary to melt the copper liquid into the interior of the melting furnace 424, the operator can open the first valve 422 to cause the copper liquid to pass through the inside of the first liquid discharge port 421 and the liquid discharge pipe 423. Subsequently, the operator operates the control panel 428 to start the melting furnace 424, thereby realizing the processing of the copper liquid. After the copper liquid is melted, the operator can open the second valve 427 to cause the copper liquid to be discharged from the second liquid discharge port 426, which is convenient for the operator to uniformly collect the copper liquid.
[0026] Furthermore, four universal wheels 2 are fixedly connected to the bottom of the mounting plate 1. The four universal wheels 2 are of equal size, and the four universal wheels 2 are equidistantly fixedly connected to the four corners of the bottom of the mounting plate 1. By setting the four universal wheels 2, it is convenient for the operator to move the device.
[0027] Furthermore, two push rods 3 are fixedly connected to the right outer wall of the mounting plate 1. The two push rods 3 are of equal size, and the two push rods 3 are symmetrically distributed along the central plane of the mounting plate 1. By setting the two push rods 3, it is convenient for the operator to transfer the device through the push rods 3 in cooperation with the universal wheels 2.
[0028] Furthermore, one end inner wall of a limit block 416 is slidably connected to the outer wall of a limit post 415, and the other end of the limit block 416 is fixedly connected to the outer wall of the buoy 417. By setting the limit post 415, the limit block 416 and the buoy 417, it is convenient to limit the buoy 417 through the limit post 415 and the limit block 416 during the up and down movement of the buoy 417.
[0029] Furthermore, the inner wall of the glass plate 4110 is adapted to the outer wall of one end of the display block 419, and the side wall of the glass plate 4110 is fixedly connected to the front of the liquid transfer furnace 412. By setting the glass plate 4110 and the display block 419, it is convenient for the operator to know the liquid level height through the data on the surface of the glass plate 4110 and the height of the display block 419.
[0030] In addition, the number of the supporting legs 411 is four. The four supporting legs 411 are of equal size and are circumferentially arrayed at the bottom of the liquid-transferring furnace 412 along the central axis of the liquid-transferring furnace 412.
[0031] Working principle: During the process of introducing molten copper into the interior of the liquid-transferring furnace 412, as the liquid level at the rear inside the liquid-transferring furnace 412 gradually rises, under the buoyancy of the molten copper on the heat-insulating bricks 418, the heat-insulating bricks 418 will be prompted to float upward, and the float 417 will be prompted to move upward. During the upward movement of the float 417, it will slide upward along the outer wall of the limit post 415 through the limit block 416. During the upward movement of the float 417, it will drive the display block 419 to move upward, facilitating the operator to observe the height of the liquid level inside the liquid-transferring furnace 412 through the display block 419. During the upward movement of the display block 419, it will slide inside the glass plate 4110. Since the liquid-level markings 4111 are provided on the surface of the glass plate 4110, the operator can, according to the height where the display block 419 is located and through the data of the liquid-level markings 4111, know the height of the molten copper liquid level inside the liquid-transferring furnace 412;
[0032] When it is necessary to introduce the molten copper into the interior of the melting furnace 424 for melting, the operator can open the valve 422, prompting the molten copper to pass through the inside of the liquid discharge port 421 and the drain pipe 423. Subsequently, the operator operates the control panel 428 to start the melting furnace 424, thereby realizing the processing of the molten copper. After the melting of the molten copper is completed, the operator can open the valve 427 to prompt the molten copper to be discharged from the liquid discharge port 426, facilitating the operator to uniformly collect the molten copper.
[0033] The above is only the schematic specific implementation manner of the present utility model and is not used to limit the scope of the present utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present utility model shall fall within the scope of protection of the present utility model. Moreover, it should be noted that the components of the present utility model are not limited to the above overall application. Each technical feature described in the specification of the present utility model can be selected and used alone according to actual needs or selected and combined in multiple ways. Therefore, the present utility model should reasonably cover other combinations and specific applications related to this case.
Claims
1. A buoy limit device applicable to a copper liquid furnace detection, comprising a mounting plate (1) and a buoy assembly (41) arranged on the top of the mounting plate (1), characterized in that: The buoy assembly (41) includes support legs (411) fixedly connected to the top of the mounting plate (1). The top of the support legs (411) is fixedly connected to a liquid-transfer furnace (412). The bottom of the inner wall of the liquid-transfer furnace (412) is fixedly connected to a fixed block (414). The top of the fixed block (414) is fixedly connected to a limit post (415). The outer wall of the limit post (415) is slidably connected to a limit block (416). The end face of the limit block (416) is fixedly connected to a buoy (417). The bottom of the buoy (417) is fixedly connected to a heat-insulating brick (418). The outer wall of the bottom of the buoy (417) is fixedly connected to a display block (419).
2. The buoy limit device applicable to the copper solution furnace detection according to claim 1, characterized in that: The buoy assembly (41) further includes a liquid inlet pipe (413) communicatively arranged at the bottom of the liquid-transfer furnace (412). The outer wall of the liquid-transfer furnace (412) is fixedly connected to a glass plate (4110). The inner wall of the glass plate (4110) is slidably connected to the outer wall of one end of the display block (419). A liquid level mark (4111) is arranged on the side of the glass plate (4110).
3. The buoy limit device applicable to the copper solution furnace detection according to claim 1, characterized in that: A melting assembly (42) is arranged on the side of the buoy assembly (41). The melting assembly (42) includes a liquid discharge port one (421) communicatively arranged on the outer wall of the liquid-transfer furnace (412). The outer wall of the liquid discharge port one (421) is fixedly connected to a valve one (422). The side wall of the liquid discharge port one (421) is communicatively connected to a liquid discharge pipe (423). The other end of the liquid discharge pipe (423) is communicatively connected to a melting furnace (424). The bottom outer wall of the melting furnace (424) is fixedly connected to a fixed frame (425). The bottom of the fixed frame (425) is fixedly connected to the top of the mounting plate (1). The bottom of the melting furnace (424) is communicatively connected to a liquid discharge port two (426). The bottom outer wall of the liquid discharge port two (426) is fixedly connected to a valve two (427). The outer wall of the melting furnace (424) is fixedly connected to a control panel (428).
4. A buoy limit device applicable to copper solution furnace detection according to claim 1, characterized in that: The bottom of the mounting plate (1) is fixedly connected to universal wheels (2). The number of the universal wheels (2) is four. The four universal wheels (2) are of equal size. The four universal wheels (2) are equidistantly fixedly connected to the four corners of the bottom of the mounting plate (1).
5. The buoy limit device applicable to the copper liquor furnace detection according to claim 1, wherein: The right outer wall of the mounting plate (1) is fixedly connected to push rods (3). The number of the push rods (3) is two. The two push rods (3) are of equal size. The two push rods (3) are symmetrically distributed along the central plane of the mounting plate (1).
6. The buoy limit device applicable to copper liquid furnace detection according to claim 1, characterized in that: One end of the inner wall of the limit block (416) is slidably connected to the outer wall of the limit post (415). The other end of the limit block (416) is fixedly connected to the outer wall of the buoy (417).
7. The buoy limit device applicable to the copper liquid furnace detection according to claim 2, wherein: The inner wall of the glass plate (4110) is adapted to the outer wall of one end of the display block (419). The side wall of the glass plate (4110) is fixedly connected to the front of the liquid-transfer furnace (412).
8. A buoy limit device applicable to a copper solution furnace detection according to claim 1, characterized in that: The number of the support legs (411) is four, the four support legs (411) are of equal size, and the four support legs (411) are circumferentially arrayed along the central axis of the liquid transfer furnace (412) at the bottom of the liquid transfer furnace (412).