Device for mounting and adjusting ultrasonic nondestructive inspection probe

Abstract

The utility model discloses a device for mounting and adjusting an ultrasonic nondestructive inspection probe, and belongs to the technical field of ultrasonic nondestructive inspection probes. Comprising a first Z-axis connecting piece; the R-axis rotary sliding table is positioned above the first Z-axis connecting piece; the first end of the second Z-axis connecting piece is positioned above the R-axis rotary sliding table; and the ultrasonic nondestructive flaw detection probe assembly is connected with the second end of the second Z-axis connecting piece. The technical scheme has the advantages that due to the adoption of the technical scheme, an angular table is replaced by the R-axis rotary sliding table, the structure is simple, and overall installation is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic nondestructive testing probes, in particular to a device for installing and adjusting an ultrasonic nondestructive testing probe. Background Art

[0002] Ultrasonic nondestructive testing technology is a technology that uses the principle of ultrasonic wave propagation and reflection inside materials to detect internal defects of materials through the interaction between a probe and a receiver. In practical applications, the installation and adjustment of the probe are very critical links, directly affecting the accuracy and efficiency of detection.

[0003] In the prior art, as Figure 1 、 Figure 2 shown, when the ultrasonic nondestructive testing probe installation and adjustment mechanism detects a product, the water distance is adjusted according to the thickness of different materials, so that the angular position table 7 is immersed in water. As a result, after long-term immersion, the angular position table 7 may experience jamming or malfunction, and the installation of the angular position table 7 is cumbersome. When replacing the existing phased array probe, it is necessary to disassemble the phased array probe protection block, resulting in difficult installation of the overall device. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a device for installing and adjusting an ultrasonic nondestructive testing probe to solve the above technical problems;

[0005] A device for installing and adjusting an ultrasonic nondestructive testing probe includes

[0006] A first Z-axis connecting piece;

[0007] An R-axis rotary slide table located above the first Z-axis connecting piece;

[0008] A second Z-axis connecting piece, with the first end of the second Z-axis connecting piece located above the R-axis rotary slide table;

[0009] An ultrasonic nondestructive testing probe assembly connected to the second end of the second Z-axis connecting piece.

[0010] Preferably, the ultrasonic nondestructive testing probe assembly includes

[0011] An ultrasonic nondestructive testing probe;

[0012] A probe fixing piece provided with

[0013] A first installation groove, with the second end of the second Z-axis connecting piece located in the first installation groove;

[0014] A second installation groove, with the ultrasonic nondestructive testing probe located in the second installation groove;

[0015] The probe protection part is arranged along the circumferential side of the probe fixing part.

[0016] Preferably, the shapes of the probe fixing part and the probe protection part are both U-shaped, and the opening directions of the probe fixing part and the probe protection part are the same.

[0017] Preferably, a first fixing screw is inserted through the second end of the second Z-axis connecting part, and the second end of the second Z-axis connecting part is fixed in the first installation groove through the first fixing screw. The diameter of the first fixing screw is 4 mm, and the length of the first fixing screw is 8 mm.

[0018] Preferably, a second fixing screw is inserted through the probe protection part,

[0019] The second fixing screw is located at one end close to the opening direction of the probe protection part;

[0020] The third fixing screw is located at one end far from the opening direction of the probe protection part;

[0021] The probe protection part is fixed to the probe fixing part through the second fixing screw and the third fixing screw;

[0022] The diameter of the second fixing screw is 3 mm, and the length of the second fixing screw is 6 mm;

[0023] The diameter of the third fixing screw is 3 mm, and the length of the third fixing screw is 10 mm.

[0024] Preferably, a fourth fixing screw is inserted through the ultrasonic non-destructive testing probe, and the ultrasonic non-destructive testing probe is fixed in the second installation groove through the fourth fixing screw. The diameter of the fourth fixing screw is 3 mm, and the length of the fourth fixing screw is 10 mm;

[0025] The ultrasonic non-destructive testing probe is a phased array probe.

[0026] Preferably, the shapes of the R-axis rotating slide and the first end of the second Z-axis connecting part are both circular;

[0027] A fifth fixing screw is inserted through the R-axis rotating slide, and the R-axis rotating slide is fixed to one end of the first Z-axis connecting part through the fifth fixing screw. The diameter of the fifth fixing screw is 4 mm, and the length of the fifth fixing screw is 8 mm.

[0028] Preferably, a fixture is further included, and the fixture is located at one end of the first Z-axis connecting part close to the R-axis rotating slide.

[0029] Preferably, a sixth fixing screw is inserted through the first end of the second Z-axis connecting member. The second Z-axis connecting member is fixed to the R-axis rotating slide table by the sixth fixing screw. The diameter of the sixth fixing screw is 4 mm, and the length of the sixth fixing screw is 8 mm.

[0030] Preferably, a fixing base is further included. The fixing base is located at the end of the first Z-axis connecting member away from the R-axis rotating slide table. The fixing base is located below the first Z-axis connecting member. A seventh fixing screw is inserted through the fixing base. The fixing base is fixed to the first Z-axis connecting member by the seventh fixing screw. The diameter of the seventh fixing screw is 5 mm, and the length of the seventh fixing screw is 25 mm.

[0031] The beneficial effects of the present utility model are as follows: By adopting the above technical solutions, the angular position table is replaced with an R-axis rotating slide table, with a simple structure and convenient overall installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 is a top view of an ultrasonic non-destructive testing probe installation and adjustment mechanism in the prior art;

[0033] Figure 2 is an axonometric view of an ultrasonic non-destructive testing probe installation and adjustment mechanism in the prior art;

[0034] Figure 3 is a schematic structural diagram of a device for installing and adjusting an ultrasonic non-destructive testing probe according to the present utility model;

[0035] Figure 4 is a top view of a device for installing and adjusting an ultrasonic non-destructive testing probe according to the present utility model;

[0036] Figure 5 is a schematic diagram of the second Z-axis connecting member of the present utility model;

[0037] Figure 6 is a connection diagram of the second Z-axis connecting member and the first Z-axis connecting member of the present utility model;

[0038] Figure 7 is a schematic diagram of the position of the fixing base of the present utility model;

[0039] Figure 8 is a schematic diagram of the position of the ultrasonic non-destructive testing probe of the present utility model.

[0040] In the attached drawings: 1. First Z-axis connecting member; 2. R-axis rotating slide; 21. Fifth fixing screw; 3. Second Z-axis connecting member; 31. First fixing screw; 32. Sixth fixing screw; 4. Ultrasonic non-destructive testing probe assembly; 41. Ultrasonic non-destructive testing probe; 411. Fourth fixing screw; 42. Probe fixing member; 43. Probe protection member; 431. Second fixing screw; 432. Third fixing screw; 5. Fixture; 6. Fixed seat; 61. Seventh fixing screw; 7. Angular position table. Detailed implementation mode

[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative work belong to the scope of protection of the present invention.

[0042] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0043] Next, the present invention will be further described in conjunction with the attached drawings and specific embodiments, but it is not limited to the present invention.

[0044] A device for installing and adjusting an ultrasonic non-destructive testing probe, as Figure 3 shown, includes

[0045] First Z-axis connecting member 1;

[0046] R-axis rotating slide 2, located above the first Z-axis connecting member 1;

[0047] Second Z-axis connecting member 3, the first end of the second Z-axis connecting member 3 is located above the R-axis rotating slide 2;

[0048] Ultrasonic non-destructive testing probe assembly 4, connecting the second end of the second Z-axis connecting member 3.

[0049] Specifically, the present invention provides a device for installing and adjusting an ultrasonic non-destructive testing probe, which uses the R-axis rotating slide 2 for angle adjustment, is convenient to install, has a simple structure, is convenient for overall installation, reduces the time and cost of installation and adjustment, and realizes precise adjustment of the probe position.

[0050] In a preferred embodiment, referring to Figure 5 、 Figure 8 , the ultrasonic non-destructive testing probe assembly 4 includes

[0051] Ultrasonic non-destructive testing probe 41;

[0052] The probe fixing member 42 is provided with

[0053] a first mounting groove, and the second end of the second Z-axis connecting member 3 is located in the first mounting groove;

[0054] a second mounting groove, and the ultrasonic non-destructive testing probe 41 is located in the second mounting groove;

[0055] a probe protection member 43, which is arranged along the circumferential side of the probe fixing member 42.

[0056] Specifically, the probe fixing member 42 provides effective fixation for the ultrasonic non-destructive testing probe 41, ensuring that it will not move or shake during use, thereby improving the detection accuracy and stability. The setting of the probe protection member 43 can effectively protect the probe from the influence and damage of the external environment, and prolong the service life of the probe.

[0057] More specifically, through the design of the first mounting groove and the second mounting groove, the ultrasonic non-destructive testing probe can be conveniently installed and replaced, improving the operation convenience and efficiency.

[0058] In a preferred embodiment, the shapes of the probe fixing member 42 and the probe protection member 43 are both U-shaped, and the opening directions of the probe fixing member 42 and the probe protection member 43 are the same.

[0059] Specifically, the probe fixing member 42 and the probe protection member 43 can be tightly combined together, effectively fixing the probe and protecting it from external damage. At the same time, the U-shaped shape can also provide better support and stability, making the probe more stable and reliable during use. Such a design helps to prolong the service life of the probe and improve its performance.

[0060] In a preferred embodiment, referring to Figure 5 、 Figure 6 , a first fixing screw 31 is passed through the second end of the second Z-axis connecting member 3, and the second end of the second Z-axis connecting member 3 is fixed in the first mounting groove through the first fixing screw 31. The diameter of the first fixing screw 31 is 4 mm, and the length of the first fixing screw 31 is 8 mm.

[0061] Specifically, the stability and reliability of the equipment are improved. The first fixing screw 31 is an M4×8 hexagon socket screw, which can effectively reduce material waste and lower production costs.

[0062] In a preferred embodiment, referring to Figure 5 , a second fixing screw 431 is passed through the probe protection member 43,

[0063] and is located at one end close to the opening direction of the probe protection member 43;

[0064] The third fixing screw 432 is located at one end away from the opening direction of the probe protection part 43;

[0065] The probe protection part 43 is fixed to the probe fixing part 42 by the second fixing screw 431 and the third fixing screw 432;

[0066] The diameter of the second fixing screw 431 is 3 mm, and the length of the second fixing screw 431 is 6 mm;

[0067] The diameter of the third fixing screw 432 is 3 mm, and the length of the third fixing screw 432 is 10 mm.

[0068] Specifically, the second fixing screw 431 is an internal hexagonal screw of M3×6, and the third fixing screw 432 is an internal hexagonal screw of M3×10, which can avoid loosening or falling off during use, protect the probe from the external environment, and ensure the accuracy and stability of measurement. At the same time, using internal hexagonal screws can make installation and disassembly more convenient, improving the operation convenience.

[0069] In a preferred embodiment, referring to Figure 8 , a fourth fixing screw 411 is passed through the ultrasonic non-destructive testing probe 41, and the ultrasonic non-destructive testing probe 41 is fixed in the second installation groove through the fourth fixing screw 411. The diameter of the fourth fixing screw 411 is 3 mm, and the length of the fourth fixing screw 411 is 10 mm;

[0070] The ultrasonic non-destructive testing probe 41 is a phased array probe.

[0071] Specifically, the fourth fixing screw 411 is an internal hexagonal screw of M3×10, which can ensure that the probe is firmly fixed in the second installation groove, avoiding affecting the detection effect due to probe loosening during the working process. At the same time, the fourth fixing screw 411 can provide sufficient supporting force and fixing force to ensure the stability and reliability of the probe. In addition, the ultrasonic non-destructive testing probe 41 is a phased array probe, which has advantages such as high resolution and multi-angle scanning, and can improve the accuracy and efficiency of flaw detection.

[0072] In a preferred embodiment, referring to Figure 3 、 Figure 4 , the shapes of the first ends of the R-axis rotary slide 2 and the second Z-axis connecting member 3 are both circular;

[0073] A fifth fixing screw 21 is passed through the R-axis rotary slide 2, and the R-axis rotary slide 2 is fixed to one end of the first Z-axis connecting member 1 through the fifth fixing screw 21. The diameter of the fifth fixing screw 21 is 4 mm, and the length of the fifth fixing screw 21 is 8 mm.

[0074] Specifically, the use of a circular shape and fixed screw connectors can improve the stability and reliability of the connection, ensuring that the device does not loosen or fall off during operation. At the same time, the fifth fixing screw 21 is an internal hexagonal screw of M4×8, which can provide sufficient fixing force to ensure that the connector can withstand various forces and vibrations during the operation of the device, thus guaranteeing the normal operation and safety of the device.

[0075] In a preferred embodiment, referring to Figure 4 , it further includes a fixture 5, and the fixture 5 is located at one end of the first Z-axis connector 1 close to the R-axis rotary slide 2.

[0076] Specifically, the fixture 5 is used to press against the first Z-axis connector 1 and the R-axis rotary slide 2, which can more effectively fix the workpiece, ensuring the stability and accuracy of the workpiece. In addition, the design of the fixture 5 can also make it easier to clamp and unload the workpiece, improving the convenience and efficiency of the operation.

[0077] In a preferred embodiment, referring to Figure 6 , a sixth fixing screw 32 is passed through the first end of the second Z-axis connector 3, and the second Z-axis connector 3 is fixed to the R-axis rotary slide 2 by the sixth fixing screw 32. The diameter of the sixth fixing screw 32 is 4 mm, and the length of the sixth fixing screw 32 is 8 mm.

[0078] In a preferred embodiment, referring to Figure 7 , it further includes a fixing base 6. The fixing base 6 is located at one end of the first Z-axis connector 1 away from the R-axis rotary slide 2. The fixing base 6 is located below the first Z-axis connector 1. A seventh fixing screw 61 is passed through the fixing base 6, and the fixing base 6 is fixed to the first Z-axis connector 1 by the seventh fixing screw 61. The diameter of the seventh fixing screw 61 is 5 mm, and the length of the seventh fixing screw 61 is 25 mm.

[0079] Specifically, the seventh fixing screw 61 is an internal hexagonal screw of M5×25, which can ensure that the fixing base 6 is firmly fixed on the first Z-axis connector 1, improving the stability and reliability of the entire device.

[0080] In the first embodiment, place the first Z-axis connector 1 on a plane, the fixture 5 presses against one end of the first Z-axis connector 1, and the R-axis rotary slide 2 presses against the fixture 5, and fix it with 4 internal hexagonal screws of M4×8.

[0081] Then, fix the second Z-axis connector 3 in the first mounting groove on the probe fixing part 42 with 2 internal hexagonal screws of M4×8, and then fix the probe protection part 43 on the probe fixing part 42 with 4 Φ4 flat washers, 2 internal hexagonal screws of M3×6 and 2 internal hexagonal screws of M3×10.

[0082] Secondly, use the fixture 5 again. Align the R-axis rotary slide 2 with the second Z-axis connecting piece 3 and fix it with 4 M4×8 socket head cap screws.

[0083] Then, fix the first Z-axis connecting piece 1 to the fixing base 6 with 4 M5×25 socket head cap screws;

[0084] Finally, fix the phased array probe in the second installation groove on the probe fixing piece 42 with 4 M3×10 socket head cap screws. The overall installation is simple, the adjustment is convenient, the structure is simple, and the utilization rate is high.

[0085] In summary, the present application provides a device for installing and adjusting an ultrasonic non-destructive testing probe. The angle adjustment is carried out by using the R-axis rotary slide 2. The R-axis rotary slide 2 is convenient and fast to install. The structure of the present application is simple and efficient. It can be installed in place by using the fixture 5, and the cost is low.

[0086] The above are only the preferred embodiments of the present invention, and do not limit the implementation manners and protection scope of the present invention. For those skilled in the art, it should be realized that all the equivalent replacements and obvious changes made by using the description and drawings of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for ultrasonic non-destructive testing probe installation and adjustment, characterized in that including, a first Z-axis connecting member (1); an R-axis rotary slide (2), located above the first Z-axis connecting member (1); a second Z-axis connecting member (3), the first end of the second Z-axis connecting member (3) being located above the R-axis rotary slide (2); an ultrasonic non-destructive testing probe assembly (4), connected to the second end of the second Z-axis connecting member (3).

2. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 1, characterized in that, The ultrasonic non-destructive testing probe assembly (4) includes, an ultrasonic non-destructive testing probe (41); a probe fixing member (42), on which there are provided, a first mounting groove, the second end of the second Z-axis connecting member (3) being located within the first mounting groove; a second mounting groove, the ultrasonic non-destructive testing probe (41) being located within the second mounting groove; a probe protection member (43), the probe protection member (43) being disposed along the circumferential side of the probe fixing member (42).

3. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 2, characterized in that The shapes of the probe fixing member (42) and the probe protection member (43) are both U-shaped, and the opening directions of the probe fixing member (42) and the probe protection member (43) are the same.

4. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 2, characterized in that, A first fixing screw (31) passes through the second end of the second Z-axis connecting member (3), and the second end of the second Z-axis connecting member (3) is fixed within the first mounting groove by the first fixing screw (31). The diameter of the first fixing screw (31) is 4 mm, and the length of the first fixing screw (31) is 8 mm.

5. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 2, characterized in that, There are provided on the probe protection member (43), a second fixing screw (431), located at one end close to the opening direction of the probe protection member (43); a third fixing screw (432), located at one end away from the opening direction of the probe protection member (43); The probe protection member (43) is fixed to the probe fixing member (42) by the second fixing screw (431) and the third fixing screw (432); The diameter of the second fixing screw (431) is 3 mm, and the length of the second fixing screw (431) is 6 mm; The diameter of the third fixing screw (432) is 3 mm, and the length of the third fixing screw (432) is 10 mm.

6. The device for ultrasonic nondestructive testing probe installation and adjustment according to claim 2, characterized in that, A fourth fixing screw (411) passes through the ultrasonic non-destructive testing probe (41), and the ultrasonic non-destructive testing probe (41) is fixed within the second mounting groove by the fourth fixing screw (411). The diameter of the fourth fixing screw (411) is 3 mm, and the length of the fourth fixing screw (411) is 10 mm; The ultrasonic non-destructive testing probe (41) is a phased array probe.

7. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 1, characterized in that, The shapes of the R-axis rotary slide (2) and the first end of the second Z-axis connecting member (3) are both circular; A fifth fixing screw (21) passes through the R-axis rotary slide (2), and the R-axis rotary slide (2) is fixed to one end of the first Z-axis connecting member (1) by the fifth fixing screw (21). The diameter of the fifth fixing screw (21) is 4 mm, and the length of the fifth fixing screw (21) is 8 mm.

8. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 1, characterized in that It further includes a fixture (5), and the fixture (5) is located at one end of the first Z-axis connecting member (1) close to the R-axis rotary slide (2).

9. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 1, characterized in that, A sixth fixing screw (32) is inserted through the first end of the second Z-axis connecting member (3), and the second Z-axis connecting member (3) is fixed to the R-axis rotary slide (2) by the sixth fixing screw (32). The diameter of the sixth fixing screw (32) is 4 mm, and the length of the sixth fixing screw (32) is 8 mm.

10. The device for ultrasonic non-destructive testing probe installation and adjustment according to claim 8, characterized in that, It further includes a fixing base (6). The fixing base (6) is located at one end of the first Z-axis connecting member (1) away from the R-axis rotary slide (2), and the fixing base (6) is located below the first Z-axis connecting member (1). A seventh fixing screw (61) is inserted through the fixing base (6), and the fixing base (6) is fixed to the first Z-axis connecting member (1) by the seventh fixing screw (61). The diameter of the seventh fixing screw (61) is 5 mm, and the length of the seventh fixing screw (61) is 25 mm.

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