Weld joint detector for welded pipe processing
Through the support rod structure and blade heat dissipation design, the problem of the weld detector being affected by environmental factors is solved, the stability and accuracy are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202422057713.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
During the use of existing weld detectors, environmental factors such as the humidity and temperature of the ground will affect their performance and accuracy.
A weld detector for welding pipe processing was designed, using a support rod structure to keep the detector body away from the ground, and heat dissipation through the blade structure to reduce the influence of environmental factors.
Improve the stability and accuracy of the detector, reduce equipment failures caused by excessive temperature, and is easy to install and disassemble.
Smart Images

Figure CN223091950U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of industrial inspection, and specifically relates to a weld detector for welded pipe processing. Background Art
[0002] When welding pipelines, a weld detector is often needed. The weld detector plays a crucial role in the processing of welded pipes. The weld detector can perform real-time and accurate detection on the welds during the welding process to evaluate the welding quality.
[0003] The weld detector can also be applied in other fields such as the automotive manufacturing field, railway manufacturing, machinery manufacturing, and iron and steel metallurgy industry. The application of the weld detector is not limited to the above fields, and its non-destructive testing characteristics make it valuable in many occasions where the quality of welds needs to be accurately detected.
[0004] In the prior art, during long-term use and observation, it is found that the existing weld detectors are usually placed on the ground during use, and environmental factors such as humidity and temperature on the ground may affect the performance and accuracy of the weld detectors. Therefore, a weld detector for welded pipe processing is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the utility model proposes a weld detector for welded pipe processing.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A weld detector for welded pipe processing according to the utility model includes a detector body; a support plate is provided at the bottom end of the detector body; a first support rod is fixedly connected to the bottom end of the support plate; a second support rod is slidably connected to the outside of the first support rod; a bottom plate is fixedly connected to the bottom end of the second support rod; a plurality of groups of support feet are hinged to the side wall of the bottom plate; a fixed rod is fixedly connected to the side wall of the support plate; a double-shaft motor is fixedly connected to the side wall of the fixed rod; rotating rods are symmetrically fixedly connected to the output ends of the double-shaft motor; support blocks are symmetrically fixedly connected to the top end of the support plate; a threaded rod is provided on the side wall of the support block; a first synchronous belt is rotatably connected to the outside of the rotating rod; the rotating rod is rotatably connected to the threaded rod through the first synchronous belt; the connection mode between the threaded rod and the support block is a threaded connection; a push plate is rotatably connected to the end of the threaded rod; telescopic rods are symmetrically fixedly connected to the side wall of the push plate; the ends of the telescopic rods are fixedly connected to the side wall of the support block; a plurality of groups of adjustment holes are provided on the side wall of the first support rod; the adjustment holes are also provided on the side wall of the second support rod; a bracket is fixedly connected to the side wall of the second support rod; a sliding hole is provided on the side wall of the bracket; a sliding rod is slidably connected to the inside of the sliding hole; a spring assembly is sleeved on the middle of the sliding rod; a plug pin is fixedly connected to the end of the spring assembly.
[0007] Preferably, a heat conducting block is fixedly connected to the side wall of the detector body; the heat conducting block penetrates through the surface of the detector body; a plurality of radiating fins are fixedly connected to the side wall of the heat conducting block; a mounting rod is fixedly connected to the top end of the double-shaft motor; a rotating shaft is rotatably connected to the side wall of the mounting rod; a second synchronous belt is rotatably connected to the outer side of the rotating shaft; the rotating shaft is rotatably connected to the rotating rod through the second synchronous belt; a plurality of blades are fixedly connected to the side wall of the rotating shaft.
[0008] Preferably, a mounting plate is fixedly connected to the side wall of the detector body; a plurality of connecting ropes are arranged on the side wall of the mounting plate; a ball is fixedly connected to the end of the connecting rope.
[0009] Preferably, a plurality of clamping grooves are formed in the side wall of the mounting plate; a clamping block is fixedly connected to the end of the connecting rope; the clamping block is connected to the clamping groove in a clamping manner.
[0010] Preferably, connecting rods are symmetrically and fixedly connected to the side wall of the support plate; air guide plates are fixedly connected to the side walls of the connecting rods.
[0011] Preferably, a rubber pad is arranged on the side wall of the push plate; the rubber pad is adhesively connected to the push plate.
[0012] Preferably, a protective pad is arranged on the side wall of the ball; the protective pad is adhesively connected to the ball.
[0013] Advantages of the present utility model:
[0014] 1. The present utility model provides a weld detector for welded pipe processing. Through the structures of the first support rod and the second support rod, this design is not only simple and convenient to operate, but also can keep the detector body away from the ground, thereby reducing the influence of environmental factors such as humidity and temperature of the ground on the performance and accuracy of the detector body. At the same time, it is convenient for the staff to install and disassemble the detector body, thereby improving the stability of the detector body during use.
[0015] 2. The present utility model provides a weld detector for welded pipe processing. Through the blade structure, this design can discharge the heat generated during the operation of the detector body, accelerate the heat dissipation of the detector body, thereby reducing the phenomenon of equipment failure caused by overheating of the detector body. Description of the Drawings
[0016] The drawings described herein are used to provide a further understanding of the present utility model, form a part of this application, and the illustrative embodiments and descriptions of the present utility model are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0017] Figure 1 is a perspective view of the present utility model;
[0018] Figure 2 is a perspective view of the air deflector in the present utility model;
[0019] Figure 3 is a perspective view of the blade in the present utility model;
[0020] Figure 4 is a perspective view of the second synchronous belt in the present utility model.
[0021] Legend:
[0022] 1. Detector body; 10. Support plate; 11. First support rod; 12. Second support rod; 13. Base plate; 14. Leg; 15. Fixed rod; 16. Biaxial motor; 17. Rotating rod; 18. Support block; 19. Threaded rod; 101. First synchronous belt; 110. Pusher plate; 111. Telescopic rod; 112. Adjusting hole; 113. Bracket; 114. Slide hole; 115. Slide bar; 116. Spring assembly; 117. Plug; 2. Heat conducting block; 21. Heat sink; 22. Mounting rod; 23. Rotating shaft; 24. Second synchronous belt; 25. Blade; 3. Mounting plate; 31. Connecting rope; 32. Elastic ball; 4. Card slot; 41. Block; 5. Connecting rod; 51. Air deflector; 6. Rubber pad; 7. Protective pad. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] The following gives specific embodiments.
[0025] Please refer to Figures 1 - 4, the present utility model provides a weld detector for welded pipe processing, including a detector body 1; a support plate 10 is provided at the bottom end of the detector body 1; a first support rod 11 is fixedly connected to the bottom end of the support plate 10; a second support rod 12 is slidably connected to the outer side of the first support rod 11; a bottom plate 13 is fixedly connected to the bottom end of the second support rod 12; a plurality of support feet 14 are hinged to the side wall of the bottom plate 13; a fixed rod 15 is fixedly connected to the side wall of the support plate 10; a bi-axial motor 16 is fixedly connected to the side wall of the fixed rod 15; rotating rods 17 are symmetrically fixedly connected to the output ends of the bi-axial motor 16; support blocks 18 are symmetrically fixedly connected to the top end of the support plate 10; a threaded rod 19 is provided on the side wall of the support block 18; a first synchronous belt 101 is rotatably connected to the outer side of the rotating rod 17; the rotating rod 17 is rotatably connected to the threaded rod 19 through the first synchronous belt 101; the connection mode between the threaded rod 19 and the support block 18 is a threaded connection; a push plate 110 is rotatably connected to the end of the threaded rod 19; telescopic rods 111 are symmetrically fixedly connected to the side wall of the push plate 110; the ends of the telescopic rods 111 are fixedly connected to the side wall of the support block 18; a plurality of adjustment holes 112 are formed in the side wall of the first support rod 11; the adjustment holes 112 are also provided in the side wall of the second support rod 12; a bracket 113 is fixedly connected to the side wall of the second support rod 12; a sliding hole 114 is formed in the side wall of the bracket 113; a sliding rod 115 is slidably connected to the inner side of the sliding hole 114; a spring assembly 116 is sleeved on the middle of the sliding rod 115; a pin 117 is fixedly connected to the end of the spring assembly 116;During operation, when the detector body 1 needs to work, the support plate 10 can support the fixed rod 15, and the fixed rod 15 can connect the biaxial motor 16. Then the staff places the detector body 1 on the support plate 10. By rotating the biaxial motor 16 forward, the rotating rod 17 can be driven to rotate. By rotating the rotating rod 17, the first synchronous belt 101 can drive the threaded rod 19 to rotate. By rotating the threaded rod 19, the push plate 110 can be pushed to squeeze and fix the detector body 1, so that the detector body 1 can be installed. When the biaxial motor 16 rotates in reverse, the push plate 110 can be driven to loosen, and the detector body 1 can be disassembled. The telescopic rod 111 can play a role in connection and guidance. Then the staff pulls the sliding rod 115 to move in the sliding hole 114, so that the spring assembly 116 can be compressed, and the pin 117 can be pulled out of the adjustment hole 112. Then the staff pulls the first support rod 11 to slide in the second support rod 12, so that the detector body 1 can be fixed and adjusted. After adjusting to the appropriate height, the staff selects the appropriate adjustment hole 112, releases the sliding rod 115, and by using the reset function of the spring assembly 116, the pin 117 can be driven to insert into the adjustment hole 112, so that the adjusted height can be fixed. The bottom plate 13 can support the support feet 14, the support block 18 can provide support, and the bracket 113 can provide support. With this design, not only is the operation simple and convenient, but also the detector body 1 can be kept away from the ground, which can reduce the influence of environmental factors such as ground humidity and temperature on the performance and accuracy of the detector body 1. At the same time, it is convenient for the staff to install and disassemble the detector body 1, thus improving the stability of the detector body 1 during use.;
[0026] Furthermore, as Figure 3 and Figure 4As shown in the figure, a heat conducting block 2 is fixedly connected to the side wall of the detector body 1; the heat conducting block 2 penetrates through the surface of the detector body 1; a plurality of radiating fins 21 are fixedly connected to the side wall of the heat conducting block 2; a mounting rod 22 is fixedly connected to the top end of the biaxial motor 16; a rotating shaft 23 is rotatably connected to the side wall of the mounting rod 22; a second synchronous belt 24 is rotatably connected to the outer side of the rotating shaft 23; the rotating shaft 23 is rotatably connected to the rotating rod 17 through the second synchronous belt 24; a plurality of blades 25 are fixedly connected to the side wall of the rotating shaft 23; during operation, the mounting rod 22 can be used for support, the heat conducting block 2 can absorb the heat inside the detector body 1, and then the heat is transmitted to the radiating fins 21 by using the heat conduction principle. The radiating fins 21 can increase the radiating area. The rotating rod 17 rotates, so as to drive the second synchronous belt 24 to rotate. The second synchronous belt 24 rotates, so as to drive the rotating shaft 23 to rotate. The rotating shaft 23 rotates, so as to drive the blades 25 to generate wind power. The blown wind power can accelerate the air flow and cool the radiating fins 21. Through this design, the heat generated during the operation of the detector body 1 can be discharged, the heat dissipation of the detector body 1 can be accelerated, and the phenomenon that the detector body 1 fails due to overheating can be reduced.
[0027] Furthermore, as Figure 2 shown, a mounting plate 3 is fixedly connected to the side wall of the detector body 1; a plurality of connecting ropes 31 are arranged on the side wall of the mounting plate 3; a ball 32 is fixedly connected to the end of the connecting rope 31; during operation, the mounting plate 3 can be used for support. The wind power generated by the rotation of the blades 25 can blow the connecting ropes 31 to shake. The connecting ropes 31 shake, so as to drive the ball 32 to knock on the radiating fins 21. Through this design, the radiating fins 21 can be knocked. The vibration force generated by the knocking can shake off the dust and impurities adhered to the surface of the radiating fins 21, improving the heat dissipation effect.
[0028] Furthermore, as Figure 2 shown, a plurality of card slots 4 are formed in the side wall of the mounting plate 3; a clamping block 41 is fixedly connected to the end of the connecting rope 31; the clamping block 41 is connected to the card slot 4 in a clamping manner; during operation, the staff can take out the clamping block 41 from the card slot 4 to disassemble the ball 32, and the staff can insert the clamping block 41 into the card slot 4 to install the ball 32. Through this design, it is convenient for the staff to install and disassemble the ball 32, and thus it is convenient for the staff to replace the ball 32 in the later stage.
[0029] Furthermore, as Figure 2As shown, connecting rods 5 are symmetrically and fixedly connected to the side walls of the support plate 10; a wind guide plate 51 is fixedly connected to the side walls of the connecting rods 5; during operation, the wind guide plate 51 can be supported by the connecting rods 5, and the wind guide plate 51 can play a guiding role. Through this design, a guiding role can be achieved, so that the wind blown by the blades 25 can be more concentrated.
[0030] Furthermore, as Figure 1 shown, a rubber pad 6 is provided on the side wall of the push plate 110; the rubber pad 6 is adhesively connected to the push plate 110; during operation, the rubber pad 6 can increase the friction force. Through this design, the friction force can be increased, so that the phenomenon of shaking during the extrusion and clamping of the detector body 1 can be reduced.
[0031] Furthermore, as Figure 2 shown, a protective pad 7 is provided on the side wall of the ball 32; the protective pad 7 is adhesively connected to the ball 32; during operation, the protective pad 7 can play a protective role. Through this design, a protective role can be achieved, so that the damage caused by the ball 32 hitting the heat sink 21 can be reduced.
[0032] Working principle: When the detector body 1 needs to work, the support plate 10 can support the fixed rod 15, and the fixed rod 15 can connect the biaxial motor 16. Then the staff places the detector body 1 on the support plate 10. By rotating the biaxial motor 16 forward, the rotating rod 17 can be driven to rotate. By rotating the rotating rod 17, the first synchronous belt 101 can drive the threaded rod 19 to rotate. By rotating the threaded rod 19, the push plate 110 can be pushed to squeeze and fix the detector body 1, so that the detector body 1 can be installed. When the biaxial motor 16 rotates in reverse, the push plate 110 can be driven to loosen, and the detector body 1 can be disassembled. The telescopic rod 111 can play a role in connecting and guiding. Then the staff pulls the sliding rod 115 to move in the sliding hole 114, so that the spring assembly 116 can be compressed, and the plug pin 117 can be pulled out of the adjustment hole 112. Then the staff pulls the first support rod 11 to slide in the second support rod 12, so that the detector body 1 can be fixed and adjusted. After adjusting to the appropriate height, the staff selects the appropriate adjustment hole 112, releases the sliding rod 115, and by using the reset function of the spring assembly 116, the plug pin 117 can be driven to insert into the adjustment hole 112, so that the adjusted height can be fixed. The bottom plate 13 can support the feet 14, the support block 18 can support, the bracket 113 can support, and the mounting rod 22 can support. The heat conducting block 2 can absorb the heat inside the detector body 1, and then transfer the heat to the heat sink 21 by using the heat conduction principle. The heat sink 21 can increase the heat dissipation area. By rotating the rotating rod 17, the second synchronous belt 24 can be driven to rotate. By rotating the second synchronous belt 24, the rotating shaft 23 can be driven to rotate. By rotating the rotating shaft 23, the blades 25 can be driven to generate wind. By the blown wind, the air flow can be accelerated, and the heat sink 21 can be cooled. The mounting plate 3 can support. By the wind generated by the rotation of the blades 25, the connecting rope 31 can be blown to shake. By shaking the connecting rope 31, the elastic ball 32 can be driven to knock on the heat sink 21. By the staff taking out the block 41 from the card slot 4, the elastic ball 32 can be disassembled. By the staff inserting the block 41 into the card slot 4, the elastic ball 32 can be installed. The connecting rod 5 can support the air deflector 51, and the air deflector 51 can play a guiding role. The rubber pad 6 can increase the friction force, and the protective pad 7 can play a protective role.
[0033] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. A weld detector for welded pipe processing, comprising a detector body (1); characterized in that: A support plate (10) is provided at the bottom end of the detector body (1); a first support rod (11) is fixedly connected to the bottom end of the support plate (10); a second support rod (12) is slidably connected to the outer side of the first support rod (11); a bottom plate (13) is fixedly connected to the bottom end of the second support rod (12); a plurality of support feet (14) are hingedly arranged on the side wall of the bottom plate (13); a fixed rod (15) is fixedly connected to the side wall of the support plate (10); a double-shaft motor (16) is fixedly connected to the side wall of the fixed rod (15); rotating rods (17) are symmetrically fixedly connected to the output ends of the double-shaft motor (16); support blocks (18) are symmetrically fixedly connected to the top end of the support plate (10); a threaded rod (19) is arranged on the side wall of the support block (18); a first synchronous belt (101) is rotatably connected to the outer side of the rotating rod (17); the rotating rod (17) is rotatably connected to the threaded rod (19) through the first synchronous belt (101); the threaded rod (19) is threadedly connected to the support block (18); a push plate (110) is rotatably connected to the end of the threaded rod (19); telescopic rods (111) are symmetrically fixedly connected to the side wall of the push plate (110); the ends of the telescopic rods (111) are fixedly connected to the side wall of the support block (18); a plurality of adjustment holes (112) are formed in the side wall of the first support rod (11); the adjustment holes (112) are also arranged on the side wall of the second support rod (12); a bracket (113) is fixedly connected to the side wall of the second support rod (12); a sliding hole (114) is formed in the side wall of the bracket (113); a sliding rod (115) is slidably connected to the inner side of the sliding hole (114); a spring assembly (116) is sleeved and connected to the middle of the sliding rod (115); a plug pin (117) is fixedly connected to the end of the spring assembly (116).
2. The weld detector for welded pipe processing according to claim 1, characterized in that: A heat conducting block (2) is fixedly connected to the side wall of the detector body (1); the heat conducting block (2) penetrates through the surface of the detector body (1); a plurality of heat dissipation fins (21) are fixedly connected to the side wall of the heat conducting block (2); a mounting rod (22) is fixedly connected to the top end of the double-shaft motor (16); a rotating shaft (23) is rotatably connected to the side wall of the mounting rod (22); a second synchronous belt (24) is rotatably connected to the outer side of the rotating shaft (23); the rotating shaft (23) is rotatably connected to the rotating rod (17) through the second synchronous belt (24); a plurality of blades (25) are fixedly connected to the side wall of the rotating shaft (23).
3. The weld detector for welded pipe processing according to claim 1, characterized in that: A mounting plate (3) is fixedly connected to the side wall of the detector body (1); a plurality of connecting ropes (31) are arranged on the side wall of the mounting plate (3); a ball (32) is fixedly connected to the end of the connecting rope (31).
4. The weld detector for welded pipe processing according to claim 3, wherein: A plurality of card slots (4) are formed in the side wall of the mounting plate (3); a clamping block (41) is fixedly connected to the end of the connecting rope (31); the clamping block (41) is connected to the card slot (4) in a clamping manner.
5. The weld detector for welded pipe processing according to claim 1, characterized in that: Connecting rods (5) are symmetrically fixedly connected to the side wall of the support plate (10); a wind guiding plate (51) is fixedly connected to the side wall of the connecting rod (5).
6. The weld detector for welded pipe processing according to claim 1, wherein: A rubber pad (6) is provided on the side wall of the push plate (110); the rubber pad (6) is adhesively connected to the push plate (110).
7. The weld detector for welded pipe processing according to claim 3, characterized in that: A protective pad (7) is provided on the side wall of the ball (32); the protective pad (7) is adhesively connected to the ball (32).