High-speed full-automatic yarn outlet unit for cable production

By designing a high-speed fully automatic yarn discharge unit with a fixing mechanism and cleaning mechanism, the problems of fixing rollers of different sizes and cable surface cleaning are solved, and the applicability of the equipment and product quality are improved.

CN223092602UActive Publication Date: 2025-07-11LUHONG CABLE GRP CO LTD
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Patent Information

Application Number
CN202421903300.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-11
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

Existing cable production equipment cannot adapt to the fixation of different sizes of wire-receiving rollers, and cannot effectively clean the cable surface, resulting in residual impurities and coolant, affecting product quality.

Method used

A high-speed fully automatic yarn discharge unit including a fixing mechanism and a plurality of cleaning mechanisms is designed to fix the wire retracting roller by rotating the first rotating shaft, and clean the cable surface using the first and second cleaning mechanisms, and the water-absorbing sponge is driven by the rollers driven by the first and second cylinders, respectively.

Benefits of technology

The fixation of different sized wire-receiving rollers is achieved to ensure the cleanliness of the cable surface, prevent impurities and coolant residues, and improve production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable equipment, and provides a high-speed full-automatic yarn output unit for cable production, which comprises a workbench, a fixing mechanism, a support block and a guide mechanism are sequentially arranged above the workbench from left to right, and the bottom end of the fixing mechanism is fixedly connected with a third electric telescopic rod. The bottom end of the third electric telescopic rod is fixedly connected with a workbench, and the fixing mechanism is arranged to fix the take-up roller from the interior of the take-up roller, so that the take-up rollers of different models can be replaced according to production requirements, the production efficiency of single equipment is improved, and the production cost is saved; by arranging multiple groups of telescopic first cleaning mechanisms and second cleaning mechanisms in the mounting frame, the cable is limited and cleaned, cooling liquid or impurities can be prevented from remaining on the surface of the cable, and it is ensured that the quality and performance of the cable meet the standard requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable equipment, and particularly relates to a high-speed fully automatic yarn output unit for cable production. Background Art

[0002] A cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires.

[0003] Chinese Patent CN220766101U provides a wire winding device for a cable extrusion unit, including a mounting base and a convenient wire winding mechanism. A driving motor is installed inside the mounting base, and a convenient wire winding mechanism is arranged at the top of the mounting base. However, the above device can only fix a wire winding roller of a single size, which is not conducive to improving the practicability of the device. Moreover, the above device does not clean the surface of the cable, which may cause impurities or coolant to remain on the surface of the cable, and may cause mildew and damage to the cable skin after winding, affecting the product quality.

[0004] Therefore, the utility model provides a high-speed fully automatic yarn output unit for cable production to solve the above problems. Content of the Utility Model

[0005] The utility model provides a high-speed fully automatic yarn output unit for cable production. By rotating the first rotating shaft, the abutting block is tightly connected to the inner wall of the wire winding roller for fixing it. By arranging multiple groups of first cleaning mechanisms and second cleaning mechanisms inside the installation frame to clean the periphery of the cable, the above problems are solved.

[0006] The technical solution of the utility model is as follows: A high-speed fully automatic yarn output unit for cable production includes a workbench. A fixing mechanism, a support block, and a guiding mechanism are sequentially arranged above the workbench from left to right. The bottom end of the fixing mechanism is fixedly connected to an electric telescopic rod three, and the bottom end of the electric telescopic rod three is fixedly connected to the workbench. The bottom end of the guiding mechanism is fixedly connected to an electric telescopic rod one, and the bottom end of the electric telescopic rod one is fixedly connected to the workbench. The fixing mechanism includes an L-shaped fixing block. One end inside the L-shaped fixing block is rotatably connected to a first rotating shaft, and the other end of the first rotating shaft passes through the L-shaped fixing block and is rotatably connected to a driven gear. Two groups of mounting blocks one are arranged on the outer wall of the first rotating shaft. Four mounting seats are respectively fixedly connected to the outside of each group of mounting blocks one. Two connecting rods are rotatably connected inside each group of mounting seats. The other end of the connecting rod is rotatably connected to an abutting block, and the middle of the connecting rod is rotatably connected to a second rotating shaft.

[0007] Preferably, one side of the L-shaped fixing block is fixedly connected to a motor one. The output end of the motor one is fixedly connected to a driving gear. The driving gear is meshed with the driven gear. A clamping seat is fixedly connected to the surface of the driven gear. A clamping block is arranged inside the clamping seat. The other end of the clamping block is rotatably connected to the first rotating shaft.

[0008] Preferably, one set of the mounting blocks I is rotatably connected to the outside of the first rotating shaft, and the other set of mounting blocks I is threadedly connected to the first rotating shaft.

[0009] Preferably, the guiding mechanism includes a guiding plate, one end of the guiding plate is fixedly connected with a mounting frame, and two sets of rollers are arranged inside the mounting frame. Each set of rollers includes a set of first cleaning mechanisms and second cleaning mechanisms.

[0010] Preferably, the first cleaning mechanism includes a first cylinder, the output end of the first cylinder is fixedly connected with a first mounting block, a first roller body is rotatably connected inside the first mounting block, a first water-absorbing sponge is fixedly connected to the outside of the first roller body, a first water guide plate is fixedly connected to one side of the first mounting block, and one side of the first water guide plate is closely connected to the first roller body.

[0011] Preferably, the second cleaning mechanism includes a second cylinder, the output end of the second cylinder is fixedly connected with a second mounting block, a second roller body is rotatably connected inside the second mounting block, a second water-absorbing sponge is fixedly connected to the outside of the second roller body, a second water guide plate is fixedly connected to one side of the second mounting block, and one side of the second water guide plate is closely connected to the second roller body.

[0012] Preferably, a first fixing block is fixedly connected to the top end of the workbench. A threaded rod is arranged inside the first fixing block. One end of the threaded rod is rotatably connected to the first fixing block, and the other end of the threaded rod passes through the first fixing block and is fixedly connected with a second motor.

[0013] Preferably, a threaded block is threadedly connected to the outside of the threaded rod. The top end of the threaded block is fixedly connected with a second electric telescopic rod. The top end of the second electric telescopic rod is fixedly connected with a support block, and an arc-shaped groove is formed in the top end of the support block.

[0014] Preferably, a triangular water guide plate is fixedly connected to the bottom end inside the mounting frame. The height of the triangular water guide plate gradually decreases from the middle to both ends. The lowest part of the triangular water guide plate is connected to a drain groove, and the drain groove is opened inside the mounting frame.

[0015] The working principle and beneficial effects of the present utility model are as follows:

[0016] 1. In the present utility model, by arranging the fixing mechanism to fix the inside of the wire winding roller, the equipment can replace wire winding rollers of different models according to production requirements, which is beneficial to improving the production efficiency of a single device and saving production costs.

[0017] 2. In the present utility model, by arranging multiple sets of retractable first cleaning mechanisms and second cleaning mechanisms inside the mounting frame to limit and clean the cable, it is beneficial to prevent the coolant or impurities from remaining on the surface of the cable and ensure that the quality and performance of the cable meet the standard requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 It is an enlarged schematic diagram of the fixing mechanism of the present utility model;

[0021] Figure 3 It is an enlarged schematic diagram of the guiding mechanism of the present utility model;

[0022] Figure 4 For the present utility model Figure 3 An enlarged schematic diagram of the structure of area A in it;

[0023] Figure 5 It is an enlarged schematic diagram of the structure of the first cleaning mechanism of the present utility model;

[0024] Figure 6 It is an enlarged schematic diagram of the structure of the second cleaning mechanism of the present utility model;

[0025] In the figure: 1. Fixing mechanism; 101. L-shaped fixing block; 102. First mounting block; 103. Link; 104. Mounting seat; 105. Driving gear; 106. Driven gear; 107. First motor; 108. Clamping block; 109. Clamping seat; 110. First rotating shaft; 111. Second rotating shaft; 112. Block; 2. Guiding mechanism; 201. Guiding plate; 202. First cleaning mechanism; 2021. First mounting block; 2022. First water guiding plate; 2023. First cylinder; 2024. First roller body; 2025. First water absorbing sponge; 203. Second cleaning mechanism; 2031. Second mounting block; 2032. Second water guiding plate; 2033. Second roller body; 2034. Second water absorbing sponge; 2035. Second cylinder; 204. Mounting frame; 205. Drainage groove; 206. Triangular guiding plate; 3. First electric telescopic rod; 4. Support block; 5. Second electric telescopic rod; 6. Threaded block; 7. Threaded rod; 8. Second motor; 9. First fixing block; 10. Third electric telescopic rod; 11. Workbench. Specific Embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0027] Embodiment 1

[0028] As Figures 1 to 2 shown in the figure, this embodiment proposes a high-speed fully automatic yarn output unit for cable production, including a workbench 11. Above the workbench 11, a fixing mechanism 1, a support block 4, and a guiding mechanism 2 are sequentially arranged from left to right. The bottom end of the fixing mechanism 1 is fixedly connected to an electric telescopic rod three 10, which is convenient for adjusting the height of the fixing mechanism 1. The bottom end of the electric telescopic rod three 10 is fixedly connected to the workbench 11. The bottom end of the guiding mechanism 2 is fixedly connected to an electric telescopic rod one 3, and the bottom end of the electric telescopic rod one 3 is fixedly connected to the workbench 11, which is convenient for adjusting the height of the guiding mechanism 2. The fixing mechanism 1 includes an L-shaped fixing block 101. One end inside the L-shaped fixing block 101 is rotatably connected to a first rotating shaft 110. The other end of the first rotating shaft 110 passes through the L-shaped fixing block 101 and is rotatably connected to a driven gear 106. A part of the surface of the first rotating shaft 110 is smooth, and the other part is provided with threads. Two groups of mounting blocks one 102 are arranged on the outer wall of the first rotating shaft 110. Four mounting seats 104 are respectively fixedly connected to the outside of each group of mounting blocks one 102. Two connecting rods 103 are rotatably connected to the inside of each group of mounting seats 104. The other end of the connecting rod 103 is rotatably connected to a pressing block 112. The middle of the connecting rod 103 is rotatably connected to a second rotating shaft 111;

[0029] By rotating the first rotating shaft 110, it drives a group of mounting blocks one 102 to reciprocate horizontally, driving the connecting rod 103 to rotate. The rotation of the connecting rod 103 drives the pressing block 112 to be tightly connected to the inner wall of the storage roller to fix it. One side of the L-shaped fixing block 101 is fixedly connected to a motor one 107. The output end of the motor one 107 is fixedly connected to a driving gear 105. The driving gear 105 is meshed and connected to the driven gear 106. A clamping seat 109 is fixedly connected to the surface of the driven gear 106. A clamping block 108 is arranged inside the clamping seat 109. The other end of the clamping block 108 is rotatably connected to the first rotating shaft 110; By driving the motor one 107 to rotate, it drives the driving gear 105 to rotate. The rotation of the driving gear 105 drives the driven gear 106 to rotate. The rotation of the driven gear 106 drives the whole mechanism to rotate to wind the cable. One group of the mounting blocks one 102 is rotatably connected to the outside of the first rotating shaft 110, and the other group of the mounting blocks one 102 is threadedly connected to the first rotating shaft 110.

[0030] In this embodiment, by sleeving the cable storage roller outside the first rotating shaft 110 and rotating the first rotating shaft 110 to drive a set of first mounting blocks 102 to move along the thread on the surface of the first rotating shaft 110, the angle change of the connecting rod 103 drives the abutting block 112 to move away from or close to the first rotating shaft 110, so that the device can fix cable storage rollers of various different sizes, which is beneficial to improving the practicability of the device. By rotating the clamping block 108 to make it snap into the inside of the clamping seat 109, the first rotating shaft 110 is fixed to the driven gear 106. By driving the driving motor 1 107 to drive the driving gear 105 to rotate, the driving gear 105 meshes with the driven gear 106 to drive the driven gear 106 to rotate, thereby driving the cable storage roller to rotate and winding the cable on its outside.

[0031] Embodiment 2

[0032] As Figures 3 to 6 shown, based on the same concept as the above Embodiment 1, the cable needs to be cooled and shaped before it can be stored after being formed. During the cooling process, impurities or condensate residues may adhere to the outer wall of the cable. Direct storage may cause the cable outer skin to rot and mildew, resulting in a decline in production quality. This embodiment also proposes that the guiding mechanism 2 includes a guiding plate 201. One end of the guiding plate 201 is fixedly connected with a mounting frame 204. Two groups of rollers are arranged inside the mounting frame 204. Each group of rollers includes a set of first cleaning mechanisms 202 and second cleaning mechanisms 203; the first cleaning mechanisms 202 and the second cleaning mechanisms 203 are symmetrically arranged, and the two groups of cleaning mechanisms are respectively installed in the vertical direction and the horizontal direction inside the mounting block 204, and can limit and clean the periphery of the cable. The first cleaning mechanism 202 includes a first cylinder 2023. The output end of the first cylinder 2023 is fixedly connected with a first mounting block 2021. A first roller body 2024 is rotatably connected inside the first mounting block 2021. A first water-absorbing sponge 2025 is fixedly connected to the outside of the first roller body 2024. A first water guide plate 2022 is fixedly connected to one side of the first mounting block 2021. One side of the first water guide plate 2022 is closely connected to the first roller body 2024;

[0033] When the cable passes through the first cleaning mechanism 202, it drives the first roller body 2024 to rotate. The rotation of the first roller body 2024 drives the first water-absorbing sponge 2025 to rotate, cleaning the impurities or residual coolant on the surface of the cable. When the first water-absorbing sponge 2025 rotates, it will contact the first water guide plate 2022. The first water guide plate 2022 can squeeze the water inside the first water-absorbing sponge 2025 and scrape off the surface impurities. The bottom of the first water guide plate 2022 is provided with a slope, and the scraped impurities can flow through the first water guide plate 2022 into the interior of the mounting frame 204. The second cleaning mechanism 203 includes a second cylinder 2035. The output end of the second cylinder 2035 is fixedly connected with a second mounting block 2031. A second roller body 2033 is rotatably connected inside the second mounting block 2031. A second water-absorbing sponge 2034 is fixedly connected to the outside of the second roller body 2033. A second water guide plate 2032 is fixedly connected to one side of the second mounting block 2031. One side of the second water guide plate 2032 is closely connected to the second roller body 2033. When the cable passes through the second cleaning mechanism 203, it drives the second roller body 2033 to rotate. The rotation of the second roller body 2033 drives the second water-absorbing sponge 2034 to rotate, cleaning the impurities or residual coolant on the surface of the cable. When the second water-absorbing sponge 2034 rotates, it will contact the second water guide plate 2032. The second water guide plate 2032 can squeeze the water inside the second water-absorbing sponge 2034 and scrape off the surface impurities. The bottom of the second water guide plate 2032 is provided with a slope, and the scraped impurities can flow through the second water guide plate 2032 into the interior of the mounting frame 204. The top end of the workbench 11 is fixedly connected with a first fixing block 9. A threaded rod 7 is arranged inside the first fixing block 9. One end of the threaded rod 7 is rotatably connected to the first fixing block 9, and the other end of the threaded rod 7 passes through the first fixing block 9 and is fixedly connected with a second motor 8.

[0034] A threaded block 6 is threadedly connected to the outside of the threaded rod 7. The top end of the threaded block 6 is fixedly connected with a second electric telescopic rod 5. The top end of the second electric telescopic rod 5 is fixedly connected with a support block 4. An arc-shaped groove is opened at the top end of the support block 4. By driving the second motor 8 to rotate, the threaded rod 7 is driven to rotate, driving the threaded block 6 to reciprocate horizontally, thereby driving the support block 4 to move, facilitating the uniform winding of the cable on the surface of the cable storage roller. A triangular guide plate 206 is fixedly connected to the bottom end inside the mounting frame 204. The height of the triangular guide plate 206 gradually decreases from the middle to both ends. The lowest part of the triangular guide plate 206 is connected to the drainage groove 205. The drainage groove 205 is opened inside the mounting frame 204, facilitating the discharge of the impurities scraped by the first cleaning mechanism 202 and the second cleaning mechanism 203 from this device.

[0035] In this embodiment, by arranging a first cleaning mechanism 202 and a second cleaning mechanism 203 inside the installation frame 204, the impurities on the surface of the cable can be cleaned by this device. By arranging a first water guide plate 2022 and a second water guide plate 2032, the moisture and surface impurities inside the first water-absorbing sponge 2025 and the second water-absorbing sponge 2034 can be cleaned in time to ensure the cleaning effect of the device. The impurities scraped by the first water guide plate 2022 and the second water guide plate 2032 can flow into the interior of the installation block 204. By arranging a triangular guide plate 206 at the bottom end of the installation block 204, the impurities are discharged through the drainage groove 205. By driving the first cylinder 2023, the first cleaning mechanism 202 is driven to approach the surface of the cable. By driving the second cylinder 2035, the second cleaning mechanism 203 is driven to approach the surface of the cable.

[0036] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-speed fully automatic yarn output unit for cable production, comprising a workbench (11). Above the workbench (11), a fixing mechanism (1), a support block (4), and a guiding mechanism (2) are sequentially arranged from left to right. The bottom end of the fixing mechanism (1) is fixedly connected to an electric telescopic rod three (10), and the bottom end of the electric telescopic rod three (10) is fixedly connected to the workbench (11). The bottom end of the guiding mechanism (2) is fixedly connected to an electric telescopic rod one (3), and the bottom end of the electric telescopic rod one (3) is fixedly connected to the workbench (11). It is characterized in that, The fixing mechanism (1) includes an L-shaped fixing block (101). One end inside the L-shaped fixing block (101) is rotatably connected to a first rotating shaft (110). The other end of the first rotating shaft (110) passes through the L-shaped fixing block (101) and is rotatably connected to a driven gear (106). Two groups of first mounting blocks (102) are arranged on the outer wall of the first rotating shaft (110). Four mounting seats (104) are respectively and fixedly connected to the outside of each group of first mounting blocks (102). Two connecting rods (103) are rotatably connected inside each group of mounting seats (104). The other end of the connecting rod (103) is rotatably connected to a pressing block (112). The middle of the connecting rod (103) is rotatably connected to a second rotating shaft (111).

2. The high-speed fully automatic yarn output unit for cable production according to claim 1, wherein, One side of the L-shaped fixing block (101) is fixedly connected to a first motor (107). The output end of the first motor (107) is fixedly connected to a driving gear (105). The driving gear (105) is meshed with the driven gear (106). A clamping seat (109) is fixedly connected to the surface of the driven gear (106). A clamping block (108) is arranged inside the clamping seat (109). The other end of the clamping block (108) is rotatably connected to the first rotating shaft (110).

3. The high-speed fully automatic yarn output unit for cable production according to claim 1, characterized in that, One group of the first mounting blocks (102) is rotatably connected to the outside of the first rotating shaft (110), and the other group of the first mounting blocks (102) is threadedly connected to the first rotating shaft (110).

4. A high-speed fully automatic yarn output unit for cable production according to claim 1, characterized in that, The guiding mechanism (2) includes a guiding plate (201). One end of the guiding plate (201) is fixedly connected to a mounting frame (204). Two groups of rollers are arranged inside the mounting frame (204). Each group of rollers includes a first cleaning mechanism (202) and a second cleaning mechanism (203).

5. The high-speed fully automatic yarn outlet unit for cable production according to claim 4, characterized in that, The first cleaning mechanism (202) includes a first cylinder (2023). The output end of the first cylinder (2023) is fixedly connected to a first mounting block (2021). A first roller body (2024) is rotatably connected inside the first mounting block (2021). A first water-absorbing sponge (2025) is fixedly connected to the outside of the first roller body (2024). A first water guiding plate (2022) is fixedly connected to one side of the first mounting block (2021). One side of the first water guiding plate (2022) is closely connected to the first roller body (2024).

6. The high-speed fully automatic yarn output unit for cable production according to claim 4, characterized in that, The second cleaning mechanism (203) includes a second cylinder (2035). The output end of the second cylinder (2035) is fixedly connected to a second mounting block (2031). A second roller body (2033) is rotatably connected inside the second mounting block (2031). A second water-absorbing sponge (2034) is fixedly connected to the outside of the second roller body (2033). A second water guiding plate (2032) is fixedly connected to one side of the second mounting block (2031). One side of the second water guiding plate (2032) is closely connected to the second roller body (2033).

7. The high-speed fully automatic yarn output unit for cable production according to claim 1, characterized in that, A fixing block one (9) is fixedly connected to the top end of the workbench (11). A threaded rod (7) is arranged inside the fixing block one (9). One end of the threaded rod (7) is rotatably connected to the fixing block one (9), and the other end of the threaded rod (7) passes through the fixing block one (9) and is fixedly connected to a motor two (8).

8. A high-speed fully automatic yarn output unit for cable production according to claim 7, characterized in that, A threaded block (6) is threadedly connected to the outside of the threaded rod (7). The top end of the threaded block (6) is fixedly connected to an electric telescopic rod two (5). The top end of the electric telescopic rod two (5) is fixedly connected to a support block (4). An arc-shaped groove is formed in the top end of the support block (4).

9. The high-speed fully automatic yarn output unit for cable production according to claim 4, characterized in that A triangular guide plate (206) is fixedly connected to the bottom end inside the installation frame (204). The height of the triangular guide plate (206) gradually decreases from the middle to both ends. The lowest part of the triangular guide plate (206) is connected to a drain trough (205). The drain trough (205) is formed inside the installation frame (204).

Citation Information

Patent Citations

  • Take-up device of cable extrusion unit

    CN220766101U