Insulating plate of battery pack
By designing the battery pack insulation board, connecting it with the aluminum sheet with welding columns and setting limit holes and heat dissipation grooves, the power flow problem caused by the aluminum sheet above the battery pack is solved, safety and heat dissipation efficiency are improved, and the stable installation and rapid heat dissipation of the battery pack are ensured.
Patent Information
- Application Number
- CN202422075166.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Setting a thermal aluminum sheet above the battery pack of a new energy vehicle may cause electricity flow, and in severe cases may cause fire.
A battery pack insulation board is designed, including an insulating mounting plate, welding column, limit hole and heat dissipation groove. It is connected to the aluminum sheet through welding columns and is insulated and heat dissipated by using limit hole and heat dissipation groove to avoid power flow and enhance safety and heat dissipation efficiency.
The insulation treatment of the battery pack is realized, which avoids power flow, improves safety, and enhances the heat dissipation effect through the heat dissipation grooves to ensure the stability and installation convenience of the battery pack.
Smart Images

Figure CN223093082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy vehicle batteries, and particularly relates to an insulating board for a battery pack. Background Technique
[0002] New energy vehicles are vehicles that use unconventional vehicle fuels as power sources, or use conventional vehicle fuels and adopt new in-vehicle power devices, integrating advanced technologies in vehicle power control and driving, forming vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include gas vehicles, hybrid electric vehicles (HEV), pure electric vehicles (BEV, including solar vehicles), fuel cell electric vehicles (FCEV), solar vehicles, and other new energy vehicles (such as high-efficiency energy storage devices like supercapacitors and flywheels), etc. The advantages of new energy vehicles are: green and environmentally friendly; good smoothness. The disadvantages include: difficult charging, slow charging; low driving range. Most of the existing new energy vehicles refer to electric vehicles that use electric energy as fuel, and they need to use batteries for driving.
[0003] Insulation, a physics term, refers to a safety measure that uses non-conductive substances to isolate or wrap charged bodies to protect against electric shock. Good insulation is the most basic and reliable means to ensure the safe operation of electrical equipment and lines and prevent personal electric shock accidents. Insulation can usually be divided into three categories: gas insulation, liquid insulation, and solid insulation. On the battery pack of new energy vehicles, in order to better dissipate heat, a heat-conducting aluminum sheet is usually set above the battery pack to conduct heat, so as to better discharge the heat. However, the aluminum sheet itself has good dielectric properties. If the aluminum sheet is directly installed above the battery pack, it may cause electric current leakage, and in severe cases, a fire may occur. Therefore, an insulating board for a battery pack is needed to isolate it. Content of the Utility Model
[0004] (1) Technical Problem to be Solved
[0005] The purpose of the utility model is to provide an insulating board for a battery pack to solve the problem that a heat-conducting aluminum sheet is set above the battery pack to conduct heat, so as to better discharge the heat. However, the aluminum sheet itself has good dielectric properties. If the aluminum sheet is directly installed above the battery pack, it may cause electric current leakage, and in severe cases, a fire may occur, as mentioned in the above background technique.
[0006] (2) Technical Solution
[0007] To achieve the above object, the present utility model provides the following technical solutions: An insulating plate for a battery pack, comprising a main body mechanism, and the main body mechanism includes an insulating mounting plate, side heat dissipation grooves, a first positioning plate, front heat dissipation grooves, a first limiting hole, a second positioning plate, a second limiting hole, a battery pack top plate, positioning holes, a first positioning block, mounting rods, mounting holes, fixing holes, a second positioning block, and welding posts. The side heat dissipation grooves are fixedly arranged at the front and rear ends above the insulating mounting plate, and the first positioning plate is fixedly installed at the four corner ends inside the upper part of the insulating mounting plate.
[0008] Preferably, the front heat dissipation grooves are fixedly arranged at the left and right ends above the insulating mounting plate, the first limiting hole is fixedly arranged at the inner end of the first positioning plate, and the first limiting hole penetrates through the insulating mounting plate.
[0009] Preferably, the second positioning plate is fixedly installed at the upper inner end of the insulating mounting plate, the second limiting hole is fixedly arranged at the inner end of the second positioning plate, and the second limiting hole penetrates through the insulating mounting plate.
[0010] Preferably, the battery pack top plate is movably installed at the lower end of the insulating mounting plate. Side heat dissipation grooves and front heat dissipation grooves are also arranged above the battery pack top plate. The positioning holes are fixedly arranged at the inner end of the battery pack top plate, and the sizes of the positioning holes are the same as those of the first limiting hole and the second limiting hole.
[0011] Preferably, the first positioning blocks are fixedly installed at the four corner ends above the battery pack top plate, and the mounting rods are fixedly installed at the upper ends of the positioning blocks.
[0012] Preferably, the mounting holes are fixedly arranged at the four corner ends below the insulating mounting plate. The sizes of the mounting holes are the same as those of the positioning blocks, and the fixing holes are fixedly arranged at the inner ends of the mounting holes. The sizes of the fixing holes are the same as those of the mounting rods.
[0013] Preferably, the second positioning blocks are fixedly installed at the four corner ends above the insulating mounting plate, and the welding posts are fixedly installed at the upper ends of the second positioning blocks.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. For the insulating plate of the battery pack, through the provided welding posts, when the device is in use, the insulating mounting plate can be installed above the battery pack, and at the same time, the aluminum plate can be welded above the welding posts through welding. At this time, insulation treatment is carried out through the insulating mounting plate to avoid excessive contact range and resulting in electric current leakage, making it safer to use.
[0016] 2. The insulating plate of the battery pack can be installed above the top plate of the battery pack by inserting the first positioning block and the mounting rod into the corresponding mounting holes and fixing holes through the provided mounting holes and fixing holes. This installation method is more convenient during installation.
[0017] 3. The insulating plate of the battery pack can better limit and fix the batteries in the battery pack through the provided first limiting hole and second limiting hole, making it more stable during use. And through the provided side heat dissipation grooves and front heat dissipation grooves, a relatively large gap can be left between the insulating mounting plate and the aluminum sheet, so as to dissipate heat from the battery pack more quickly, resulting in better heat dissipation effect during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Schematic three-dimensional structure of the present invention Figure 1 ;
[0019] Figure 2 Schematic three-dimensional structure of the present invention Figure 2 ;
[0020] Figure 3 Schematic three-dimensional structure of the insulating mounting plate of the present invention Figure 1 ;
[0021] Figure 4 Schematic three-dimensional structure of the insulating mounting plate of the present invention Figure 2 .
[0022] In the figure: 1. Main body mechanism; 101. Insulating mounting plate; 102. Side heat dissipation groove; 103. First positioning plate; 104. Front heat dissipation groove; 105. First limiting hole; 106. Second positioning plate; 107. Second limiting hole; 108. Top plate of the battery pack; 109. Positioning hole; 110. First positioning block; 111. Mounting rod; 112. Mounting hole; 113. Fixing hole; 114. Second positioning block; 115. Welding post. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Please refer to Figure 1 - Figure 4, the present utility model provides a technical solution: an insulating plate for a battery pack, including a main body mechanism 1, and the main body mechanism 1 includes an insulating mounting plate 101, side heat dissipation grooves 102, a first positioning plate 103, front heat dissipation grooves 104, a first limiting hole 105, a second positioning plate 106, a second limiting hole 107, a battery pack top plate 108, a positioning hole 109, a first positioning block 110, a mounting rod 111, a mounting hole 112, a fixing hole 113, a second positioning block 114, and a welding post 115. The side heat dissipation grooves 102 are fixedly arranged at the front and rear ends above the insulating mounting plate 101, and the first positioning plate 103 is fixedly installed at the four corner ends inside the upper part of the insulating mounting plate 101.
[0025] The front heat dissipation grooves 104 are fixedly arranged at the left and right ends above the insulating mounting plate 101. The first limiting hole 105 is fixedly arranged at the inner end of the first positioning plate 103, and the first limiting hole 105 penetrates through the insulating mounting plate 101. The second positioning plate 106 is fixedly installed at the upper inner side of the insulating mounting plate 101, and the second limiting hole 107 is fixedly arranged at the inner end of the second positioning plate 106, and the second limiting hole 107 penetrates through the insulating mounting plate 101. The battery pack top plate 108 is movably installed at the lower end of the insulating mounting plate 101. Side heat dissipation grooves 102 and front heat dissipation grooves 104 are also arranged above the battery pack top plate 108. The positioning hole 109 is fixedly arranged at the inner end of the battery pack top plate 108, and the size of the positioning hole 109 is the same as that of the first limiting hole 105 and the second limiting hole 107.
[0026] The first positioning block 110 is fixedly installed at the four corner ends above the battery pack top plate 108. The mounting rod 111 is fixedly installed at the upper end of the positioning block 110. The mounting holes 112 are fixedly arranged at the four corner ends below the insulating mounting plate 101, and the size of the mounting holes 112 is the same as that of the positioning block 110. The fixing holes 113 are fixedly arranged at the inner ends of the mounting holes 112, and the size of the fixing holes 113 is the same as that of the mounting rod 111. The second positioning block 114 is fixedly installed at the four corner ends above the insulating mounting plate 101, and the welding post 115 is fixedly installed at the upper end of the second positioning block 114.
[0027] Working principle: For the insulating plate of the battery pack, through the provided welding posts 115, when the device is in use, the insulating mounting plate 101 can be installed above the battery pack. Meanwhile, the aluminum plate is welded above the welding posts 115 through welding. At this time, insulation treatment is carried out through the insulating mounting plate 115 to avoid excessive contact range and resulting in electric current leakage, making it safer during use. For the insulating plate of the battery pack, through the provided mounting holes 112 and fixing holes 113, when it is in use, the first positioning block 110 and the mounting rod 111 can be inserted into the corresponding mounting holes 112 and fixing holes 113 to install the insulating mounting plate 101 above the top plate 108 of the battery pack. Installing in this way is more convenient during installation. For the insulating plate of the battery pack, through the provided first limiting holes 105 and second limiting holes 107, the batteries in the battery pack can be better limited and fixed, making it more stable during use. Moreover, through the provided side heat dissipation grooves 102 and front heat dissipation grooves 104, a relatively large gap can be left between the insulating mounting plate 101 and the aluminum sheet, thereby dissipating heat from the battery pack more quickly and achieving better heat dissipation effect during use.
[0028] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement made by those of ordinary skill in the art to the technical solution of the present invention shall not depart from the essence and scope of the technical solution of the present invention.
Claims
1. An insulating board for a battery pack, comprising a main body mechanism (1), characterized in that: The main body mechanism (1) includes an insulating mounting plate (101), side heat dissipation grooves (102), a first positioning plate (103), front heat dissipation grooves (104), a first limiting hole (105), a second positioning plate (106), a second limiting hole (107), a battery pack top plate (108), a positioning hole (109), a first positioning block (110), a mounting rod (111), a mounting hole (112), a fixing hole (113), a second positioning block (114), and a welding post (115). The side heat dissipation grooves (102) are fixedly arranged at the front and rear ends above the insulating mounting plate (101), and the first positioning plate (103) is fixedly installed at the four corner ends inside the upper part of the insulating mounting plate (101).
2. The insulating board of a battery pack according to claim 1, characterized in that: The front heat dissipation grooves (104) are fixedly arranged at the left and right ends above the insulating mounting plate (101). The first limiting hole (105) is fixedly arranged at the inner end of the first positioning plate (103), and the first limiting hole (105) penetrates through the insulating mounting plate (101).
3. The insulating plate of a battery pack according to claim 2, characterized in that: The second positioning plate (106) is fixedly installed at the upper inner side of the insulating mounting plate (101). The second limiting hole (107) is fixedly arranged at the inner end of the second positioning plate (106), and the second limiting hole (107) penetrates through the insulating mounting plate (101).
4. The insulating plate of a battery pack according to claim 3, characterized in that: The battery pack top plate (108) is movably installed at the lower end of the insulating mounting plate (101). Side heat dissipation grooves (102) and front heat dissipation grooves (104) are also arranged above the battery pack top plate (108). The positioning hole (109) is fixedly arranged at the inner end of the battery pack top plate (108), and the size of the positioning hole (109) is the same as that of the first limiting hole (105) and the second limiting hole (107).
5. The insulating plate of a battery pack according to claim 4, characterized in that: The first positioning blocks (110) are fixedly installed at the four corner ends above the battery pack top plate (108), and the mounting rods (111) are fixedly installed at the upper ends of the positioning blocks (110).
6. The insulating plate of a battery pack according to claim 5, characterized in that: The mounting holes (112) are fixedly arranged at the four corner ends below the insulating mounting plate (101). The size of the mounting holes (112) is the same as that of the positioning blocks (110). The fixing holes (113) are fixedly arranged at the inner ends of the mounting holes (112), and the size of the fixing holes (113) is the same as that of the mounting rods (111).
7. The insulating plate of a battery pack according to claim 6, characterized in that: The second positioning blocks (114) are fixedly installed at the four corner ends above the insulating mounting plate (101), and the welding posts (115) are fixedly installed at the upper ends of the second positioning blocks (114).