Generator assembly for spraying machine

By integrating temperature and humidity warning modules in the sprayer generator assembly, the life reduction problem caused by water vapor corrosion is solved, intelligent temperature and humidity monitoring and warning are achieved, and the reliability and safety of the equipment are improved.

CN223093631UActive Publication Date: 2025-07-11TAIZHOU JINGDE ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421920733.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-11
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

喷雾机发电机组件在喷雾过程中易受水汽影响,导致积水腐蚀,降低使用寿命,缺乏智能化的温度和湿度监测与警示功能。

Method used

Integrate temperature and humidity warning modules in generator components, use temperature sensors and humidity sensors to monitor in real time and issue alarms when limits exceed, combining power supply modules and execution switch modules to achieve intelligent control.

Benefits of technology

Reliable detection and warning of temperature and humidity are achieved, extending the service life of generator components, and improving the reliability and safety of work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a generator assembly for a spraying machine, and belongs to the technical field of spraying machines. The technical problem that water vapor and moisture accumulated in an internal machine body are difficult to perceive is solved. According to the technical scheme, the motor comprises a stator and a rotor, the stator comprises a coil framework and a coil winding, the rotor comprises a cover body and a permanent magnet, the permanent magnet is fixed in the circumferential direction of the inner side of the cover body, the cover body is rotationally installed on the coil framework through a bearing, and the periphery of the cover body is fixedly connected with a gear ring. A temperature warning module and a humidity warning module are arranged on the coil framework, the temperature warning module gives out a temperature alarm when the temperature exceeds a first early warning temperature, the humidity warning module gives out a humidity alarm when the humidity in the cover body exceeds a first early warning humidity, and the temperature and humidity warning device has the effects of conveniently detecting the internal temperature and humidity and warning.
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Description

Technical Field

[0001] The present application relates to the technical field of sprayers, and more particularly to a generator assembly for a sprayer. Background Art

[0002] Currently, a generator is installed on a sprayer. The generator is used to provide starting power. Different from ordinary generators, since it is applied to a sprayer, for example, a sprayer with publication (announcement) number: CN101690921B. In this type of sprayer, the generator assembly may have internal water seepage due to water vapor during the spraying process, thus easily forming accumulated water inside. The persistent action of this accumulated water can easily cause component corrosion and reduce the service life.

[0003] Based on the working environment of the generator assembly, it is necessary to optimize the generator assembly to improve the degree of intelligence. Summary of the Utility Model

[0004] In view of the above-mentioned disadvantages (problems) of the prior art, in order to be able to detect the operating environment of the generator assembly according to the working conditions and prompt the user for timely maintenance, the present application provides a generator assembly for a sprayer.

[0005] To achieve the above object and other related objects, the present application adopts the following technical solution: A generator assembly for a sprayer includes a stator and a rotor. The stator includes a coil skeleton and a coil winding. The rotor includes a cover and a permanent magnet. The permanent magnet is fixed on the inner circumference of the cover. The cover is rotatably installed on the coil skeleton through a bearing. A gear ring is fixedly connected to the outer circumference of the cover. A temperature warning module and a humidity warning module are provided on the coil skeleton. The temperature warning module issues a temperature alarm when the temperature exceeds the first warning temperature, and the humidity warning module issues a humidity alarm when the humidity inside the cover exceeds the first warning humidity.

[0006] The coil winding is also connected to a power supply module. The power supply module stores the electric energy generated by the coil winding and also converts the electric energy into a supply voltage to provide to the temperature warning module and the humidity warning module.

[0007] Optionally, the temperature warning module includes a temperature sensor, a temperature warning light, a temperature upper limit comparator, and a temperature lower limit comparator;

[0008] The temperature upper limit comparator includes a temperature upper limit regulator and a first comparator. The temperature lower limit comparator includes a temperature lower limit regulator and a second comparator;

[0009] The temperature sensor is connected to the non-inverting input terminal of the first comparator, the temperature upper limit regulator is connected to the inverting input terminal of the first comparator, the output terminal of the first comparator is connected to the temperature warning lamp, the temperature sensor is connected to the inverting input terminal of the second comparator, the temperature lower limit regulator is connected to the non-inverting input terminal of the second comparator, and the second comparator outputs a low temperature signal.

[0010] Optionally, a first switch is provided on the power supply line between the power supply module and the temperature sensor.

[0011] Optionally, the humidity warning module includes a humidity sensor, a third comparator, a humidity reference regulator, and a humidity lamp. The humidity sensor is connected to the inverting input terminal of the third comparator, the humidity reference regulator is connected to the non-inverting input terminal of the third comparator, and the output terminal of the third comparator is connected to the humidity lamp.

[0012] Optionally, an execution switch module is provided on the power supply line between the power supply module and the humidity sensor. The execution switch module receives the low temperature signal and controls the power supply to the humidity sensor.

[0013] Optionally, the execution switch module includes a transistor circuit and a relay circuit. After the transistor circuit receives the low temperature signal, it conducts the power supply of the relay circuit. After the relay circuit is powered on, it controls the power supply module to supply power to the humidity sensor.

[0014] In summary, the present application includes at least one of the following beneficial technical effects:

[0015] 1. The generator assembly cannot be completely sealed. Therefore, in the working environment of the sprayer, the humidity is relatively high, and affected by temperature, water vapor is likely to be generated inside the housing. By installing a circuit module on the coil skeleton, reliable detection and warning of temperature and humidity can be achieved. During operation, an alarm will be issued when the temperature is too high, and an alarm will also be issued when the humidity is too high, enabling the user to arrange maintenance and repair in a timely manner.

[0016] 2. This product can greatly extend the service life and make its operation more reliable and safe;

[0017] 3. The detection of temperature and humidity is more reliable and accurate, and can be carried out on the coil skeleton. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of an embodiment of the present application;

[0019] Figure 2 is a schematic circuit diagram of an embodiment of the present application;

[0020] Figure 3 is a schematic diagram of the execution switch module of an embodiment of the present application.

[0021] Description of the main reference numerals:

[0022] 1. Stator; 11. Coil skeleton; 12. Coil winding; 2. Rotor; 21. Cover body; 22. Permanent magnet; 3. Bearing; 4. Gear ring; 5. Temperature warning module; 51. Temperature sensor; 52. Upper temperature regulator; 53. First comparator; 54. Lower temperature regulator; 55. Second comparator; 56. Temperature lamp; 6. Humidity warning module; 61. Humidity sensor; 62. Third comparator; 63. Humidity reference regulator; 64. Humidity lamp; 7. Power supply module; 8. First switch; 9. Execution switch module; 91. Transistor circuit; 92. Relay circuit. Detailed implementation manners

[0023] The following uses specific specific examples to illustrate the implementation manners of the present application. Those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in this specification. The present application can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0024] It should be noted that the diagrams provided in the following embodiments only illustrate the basic concept of the present application in a schematic manner. The diagrams only show the components related to the present application and are not drawn according to the number, shape, and size of the components in actual implementation. The types, quantities, and proportions of the components in actual implementation can be changed arbitrarily, and the component layout type may also be more complex.

[0025] The following further illustrates the specific implementation manners of the present application with reference to the drawings.

[0026] Embodiment:

[0027] The embodiment of the present application is publicly described as a preferred case, and other alternative solutions will also be involved in the description, all for the purpose of enabling those skilled in the art to understand and implement.

[0028] This solution discloses a generator assembly for a sprayer. Refer to Figure 1As shown in the figure, it includes a stator 1 and a rotor 2. The stator 1 includes a coil skeleton 11 and a coil winding 12. The rotor 2 includes a cover 21 and a permanent magnet 22. The cover 21 can be made of transparent plastic material. The coil skeleton 11 can also be made of plastic material. The permanent magnet 22 is fixed on the inner circumference of the cover 21. The cover 21 is rotatably mounted on the coil skeleton 11 through a bearing 3. A gear ring 4 is fixedly connected to the outer circumference of the cover 21. The function of the gear ring 4 is to cooperate with external mechanical components. It can drive the rotor 2 to rotate, thereby generating an induced electromotive force in the coil. This is the power generation principle of a common generator, which will not be elaborated here specifically.

[0029] In this solution, the core technology is that a temperature warning module 5 and a humidity warning module 6 are provided on the coil skeleton 11. The temperature warning module 5 issues a temperature alarm when the temperature exceeds the first warning temperature, and the humidity warning module 6 issues a humidity alarm when the humidity inside the cover 21 exceeds the first warning humidity. The coil skeleton 11 remains stationary. Although there is no indication of the "rotating shaft" in the figure, we know that based on the fact that the rotating shaft and the coil skeleton 11 remain stationary and the rotor 2 rotates, it relies on gear meshing transmission to convert mechanical energy into electrical energy. And a circuit board (circuit module) can be fixed on the coil skeleton 11. Specifically, it is the following functional circuit. Figure 1 In the figure, although there is no indication of the "rotating shaft", we know that based on the fact that the rotating shaft and the coil skeleton 11 remain stationary and the rotor 2 rotates, it relies on gear meshing transmission to convert mechanical energy into electrical energy. And a circuit board (circuit module) can be fixed on the coil skeleton 11. Specifically, it is the following functional circuit.

[0030] The coil winding 12 is also connected to a power supply module 7. The power supply module 7 stores the electrical energy generated by the coil winding 12 and also converts the electrical energy into a supply voltage to provide it to the temperature warning module 5 and the humidity warning module 6. The power supply module 7 here has various implementation manners in the prior art and is not unique. Those skilled in the art can all achieve power conversion here. Specifically, it is adjusted through a rectifier circuit to store energy in the battery, and then the battery conducts power transmission through a voltage conversion circuit.

[0031] Reference Figure 2 As shown in the figure, the temperature warning module 5 includes a temperature sensor 51, a temperature warning lamp, a temperature upper limit comparator, and a temperature lower limit comparator.

[0032] The temperature upper limit comparator includes a temperature upper limit regulator 52 and a first comparator 53. The temperature lower limit comparator includes a temperature lower limit regulator 54 and a second comparator 55. The temperature upper limit regulator 52 includes a voltage source Vcc, a resistor R2, and a potentiometer Rp1. The voltage source forms a loop through the resistor R2 and the potentiometer Rp1 in series and then is grounded. Through the adjustment terminal of the potentiometer Rp1, a potentiometer adjustable output is realized. The adjustable output potential Vref1 signal is used as the judgment reference of the comparator. If the signal at the non-inverting terminal of the first comparator 53 is greater than the potential Vref1 signal, a high level is output; otherwise, a low level is output. When a high level is output, the temperature warning lamp (LED1) lights up.

[0033] The temperature sensor 51 is connected to the non-inverting input terminal of the first comparator 53, the upper temperature regulator 52 is connected to the inverting input terminal of the first comparator 53, the output terminal of the first comparator 53 is connected to the temperature warning lamp, the temperature sensor 51 is connected to the inverting input terminal of the second comparator 55, the lower temperature regulator 54 is connected to the non-inverting input terminal of the second comparator 55, and the second comparator 55 outputs a low temperature signal.

[0034] Similarly described, the lower temperature regulator 54 includes a voltage source Vcc, a resistor R5, and a potentiometer Rp2. The set lower temperature signal value is Vref2.

[0035] In specific operation, the generator operates, the coil winding 12 generates electricity, the power supply module 7 transmits power to the temperature sensor 51, and the temperature sensor 51 detects the temperature around the coil bobbin 11. In one example, the upper limit temperature is set to 80 degrees Celsius and the lower limit temperature is set to 10 degrees Celsius. If the current temperature is greater than 80 degrees Celsius, the temperature warning lamp (LED1) will light up. If it is less than 10 degrees Celsius, the second comparator 55 outputs a low temperature signal.

[0036] A first switch 8 is provided on the power supply line between the power supply module 7 and the temperature sensor 51. The first switch 8 (K1) is used as a push-button switch or a toggle switch to realize the on-off control of the function.

[0037] In Figure 2 the humidity warning module 6 includes a humidity sensor 61, a third comparator 62, a humidity reference regulator 63, and a humidity lamp 64. The humidity sensor 61 is connected to the inverting input terminal of the third comparator 62, the humidity reference regulator 63 is connected to the non-inverting input terminal of the third comparator 62, and the output terminal of the third comparator 62 is connected to the humidity lamp 64. The humidity reference regulator 63 includes a voltage source Vcc, a resistor R7, and a potentiometer Rp3. The adjusted set humidity threshold signal is Vref3. In a specific example, this humidity threshold signal Vref3 can represent that the set humidity reference value is 75%. If it exceeds, the humidity lamp 64 will light up.

[0038] For greater intelligence and energy conservation, an execution switch module 9 is provided on the power supply line between the power supply module 7 and the humidity sensor 61. The execution switch module 9 receives the low temperature signal and controls the power supply of the humidity sensor 61.

[0039] Reference Figure 3As shown in the figure, the execution switch module 9 includes a transistor circuit 91 and a relay circuit 92. After receiving the low-temperature signal, the transistor circuit 91 conducts the power supply of the relay circuit 92. After the relay circuit 92 is powered on, it controls the power supply module 7 to supply power to the humidity sensor 61. The transistor circuit 91 consists of a resistor R11, an electronic R12, and a triode Q1. When the signal S1 is at a high level, the triode Q1 is forward-biased and conducts, so that the relay coil K2 in the relay circuit 92 is powered on, causing its normally open switch to close.

[0040] Due to the automatic control by the execution switch module 9, the new working process of this solution is as follows:

[0041] As mentioned above, in a specific example, the warning will not be triggered when the temperature is within a reasonable range. If the temperature is too low, at this time, the low-temperature signal S1 is at a high level, thus controlling the relay to be powered on, enabling the humidity sensor 61 to start working and collect the ambient humidity. If the humidity is too high, exceeding the humidity reference value of 75%, the humidity lamp 64 will be triggered to give a warning. Such intelligent control eliminates the need to manually control the activation of the humidity sensor 61. In the case of a relatively high temperature, it is easy to dissipate water vapor, so the humidity detection can be disabled. If the temperature is relatively low, water accumulation is more likely to occur. Therefore, the temperature condition can be used as a prerequisite to further intelligently control the activation of humidity detection, so that the user can be aware of the humidity and temperature conditions.

[0042] The above embodiments merely illustrate the principles and effects of the present application by way of example, and are not intended to limit the present application. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A generator assembly for a sprayer, comprising a stator (1) and a rotor (2). The stator (1) includes a coil skeleton (11) and a coil winding (12). The rotor (2) includes a cover body (21) and a permanent magnet (22). The permanent magnet (22) is fixed on the inner circumference of the cover body (21). The cover body (21) is rotatably mounted on the coil skeleton (11) through a bearing (3), and is characterized in that, A gear ring (4) is fixedly connected to the outer periphery of the cover body (21). A temperature warning module (5) and a humidity warning module (6) are provided on the coil bobbin (11). The temperature warning module (5) issues a temperature alarm when the temperature exceeds the first warning temperature, and the humidity warning module (6) issues a humidity alarm when the humidity inside the cover body (21) exceeds the first warning humidity. The coil winding (12) is also connected to a power supply module (7). The power supply module (7) stores the electric energy generated by the coil winding (12), and also converts the electric energy into a supply voltage to supply the temperature warning module (5) and the humidity warning module (6).

2. The generator assembly for a sprayer according to claim 1, characterized in that, The temperature warning module (5) includes a temperature sensor (51), a temperature warning lamp, a temperature upper limit comparator, and a temperature lower limit comparator. The temperature upper limit comparator includes a temperature upper limit regulator (52) and a first comparator (53), and the temperature lower limit comparator includes a temperature lower limit regulator (54) and a second comparator (55). The temperature sensor (51) is connected to the non-inverting terminal of the first comparator (53), the temperature upper limit regulator (52) is connected to the inverting terminal of the first comparator (53), the output terminal of the first comparator (53) is connected to the temperature warning lamp, the temperature sensor (51) is connected to the inverting terminal of the second comparator (55), the temperature lower limit regulator (54) is connected to the non-inverting terminal of the second comparator (55), and the second comparator (55) outputs a low temperature signal.

3. The generator assembly for a sprayer according to claim 2, characterized in that, A first switch (8) is provided on the power supply line between the power supply module (7) and the temperature sensor (51).

4. The generator assembly for a sprayer according to claim 2, characterized in that, The humidity warning module (6) includes a humidity sensor (61), a third comparator (62), a humidity reference regulator (63), and a humidity lamp (64). The humidity sensor (61) is connected to the inverting terminal of the third comparator (62), the humidity reference regulator (63) is connected to the non-inverting terminal of the third comparator (62), and the output terminal of the third comparator (62) is connected to the humidity lamp (64).

5. The generator assembly for a sprayer according to claim 4, wherein An execution switch module (9) is provided on the power supply line between the power supply module (7) and the humidity sensor (61). The execution switch module (9) receives the low temperature signal and controls the humidity sensor (61) to be powered on.

6. The generator assembly for a sprayer according to claim 5, characterized in that, The execution switch module (9) includes a transistor circuit (91) and a relay circuit (92). After the transistor circuit (91) receives the low temperature signal, it conducts the power supply of the relay circuit (92). After the relay circuit (92) is powered on, it controls the power supply module (7) to supply power to the humidity sensor (61).

Citation Information

Patent Citations

  • Automatic sprayer

    CN101690921B