Factory-like intelligent planting device for morchella esculenta
The modular and automated sheep's milk mushroom cultivation system addresses inefficiencies in substrate handling and environmental control, enhancing adaptability and production efficiency for year-round high-yield cultivation.
Patent Information
- Application Number
- CN202422399480.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the existing factory-based planting of morels, the matrix loading and unloading system is not adaptable, the labor intensity is high, the matrix replacement is time-consuming and labor-intensive, and the removal is not thorough, which affects production efficiency and cost.
It adopts a multi-layer structure planting bracket and flexible planting cushion, combined with the matrix automatic loading and unloading unit, including rolling unfolding and rolling cleaning mechanism, to realize the automatic loading and unloading of the matrix, and is equipped with air temperature and humidity control, matrix humidity control and fill light unit to realize intelligent planting.
It improves the planting efficiency and yield of morels, reduces labor costs, enhances the adaptability of equipment and the stability of production, and realizes the intelligent factory planting of morels.
Smart Images

Figure CN223094391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of strain cultivation, and particularly relates to an intelligent factory cultivation device for Morchella esculenta. Background Technique
[0002] The factory cultivation of Morchella esculenta is an important development direction in the field of edible mushroom cultivation in recent years, aiming to achieve the efficient and stable production of Morchella esculenta through modern technical means.
[0003] Morchella esculenta is a rare and precious edible mushroom. Under natural conditions, it generally grows in the forests of large mountainous areas, with scarce yields and difficult collection, so its market price is relatively high. The traditional cultivation method of Morchella esculenta is greatly restricted by seasons and regions, and the yield is unstable. Factory cultivation can overcome these difficulties and achieve the annual and large-scale production of Morchella esculenta, with the advantages of being not restricted by seasons and regions, high yield, stable quality, effective prevention of pests and diseases, and efficient resource utilization.
[0004] For the factory cultivation of Morchella esculenta, not only the selection of strains and the formula of the culture medium need to be strictly controlled, but also accurately controlling environmental parameters such as temperature, humidity, light, and air circulation in the planting workshop is a key factor. At the same time, a scientific and reasonable on-site management planting device should also be coordinated to fully realize intelligent and factory cultivation.
[0005] In addition, in the factory cultivation of Morchella esculenta, the automatic loading and unloading system for the substrate is one of the key technologies to improve production efficiency and reduce labor costs. The automatic loading and unloading system for the substrate refers to a system that realizes a series of operations such as the automatic loading, transportation, unloading, and subsequent processing of the culture medium for Morchella esculenta through automated mechanical equipment. This system can greatly reduce manual operations, improve production efficiency and accuracy, and at the same time reduce labor costs.
[0006] The existing automatic loading and unloading system for the substrate mainly includes the following main parts:
[0007] ① Automatic loading device: This device is responsible for automatically loading the prepared culture medium into a specified container or equipment, which can be realized through automated equipment such as robotic arms and conveyor belts to ensure a fast, accurate, and pollution-free loading process.
[0008] ② Automatic transportation device: After the culture medium is loaded, the automatic transportation device will be responsible for transporting it to the growth area of Morchella esculenta, which can be through automated rail cars, automatic guided vehicles, etc., and can be transported according to the preset route and speed.
[0009] ③ Automatic unloading device: After the culture medium is transported to the planting area, the automatic unloading device will take out the culture medium from the transportation container and place it at the predetermined planting position.
[0010] However, when the above loading and unloading system is performing the process of loading the substrate, it uses a movable rail car or guiding vehicle to travel along the morel planting rack, and at the same time disperses the substrate to different areas of the planting rack. Although the labor cost is reduced to a certain extent, the operation of this system must rely on vehicles and blanking mechanisms equipped with corresponding tracks and walking control systems, and its adaptability is not strong. In addition, when the fertility of the substrate on the planting rack is exhausted and needs to be replaced, the existing solutions still rely on manual labor to completely or partially remove the substrate from the planting rack and send it to the recycling equipment, which is time-consuming and laborious, and there is also the problem of incomplete cleaning.
[0011] With the continuous progress of technology and the in-depth development of agricultural modernization, the intelligent control system needs to accurately control various environmental parameters in the planting workshop, and the most labor-intensive substrate loading and unloading process also requires a more advanced automation system to support. Only in this way can the intelligent factory planting technology of morel be continuously optimized and improved, providing more powerful support for the efficient and stable production of morel and promoting the rapid development of the edible mushroom industry. Summary of the Invention
[0012] To solve the above problems, the utility model provides a factory intelligent planting device for morel, aiming to improve the planting efficiency, yield and quality of morel through automated and intelligent means.
[0013] The utility model adopts the following technical solutions: A factory intelligent planting device for morel, characterized in that it includes a planting space composed of a wall 1 and a ceiling 2 fixed on the ground and a control room independent of the planting space, as well as a multi-layer planting rack 3 installed in the planting space and a substrate automatic loading and unloading unit arranged outside the planting space, and also includes an air temperature and humidity control unit arranged in the planting space, and a substrate humidity control unit and a supplementary lighting unit arranged on the planting rack 3.
[0014] A heat-insulating sandwich layer is arranged between the wall 1 and the ceiling 2 of the planting space, and both the inner and outer layers are waterproof structural layers; a planting rack 3 is arranged in the planting space, and according to the size of the planting space, the planting rack 3 is independently arranged or arranged in multiple rows side by side in the planting space; each planting rack 3 is integrally rectangular, including a frame and a cultivation unit.
[0015] The frame consists of several columns 4 arranged on both sides, and connecting rods 5 horizontally arranged between two adjacent columns 4 in the horizontal and vertical directions; in the vertical direction of the columns 4, the connecting rods 5 arranged in the horizontal and vertical directions divide the columns 4 into multi-layer space structures with equal interval heights, and independent cultivation units are arranged in each layer of space structure; the cultivation unit includes a sunken cultivation pool 6 arranged on any layer of space structure in the frame, and a flexible planting pad 7 with water seepage micropores distributed thereon laid on the sunken cultivation pool 6; the sunken cultivation pool 6 is composed of a metal square tube 6-1 arranged above the horizontally placed connecting rod 5 and a side plate 6-2 arranged above the vertically placed connecting rod 5, and several metal square tubes 6-1 are laid flat to form a flat plane as the bottom surface of the sunken cultivation pool 6, and gaps for water seepage and ventilation are reserved between adjacent metal square tubes 6-1; the side plate 6-2 is also evenly provided with through holes for water seepage and ventilation; a cultivation substrate layer of Morchella esculenta is evenly laid on the flexible planting pad 7.
[0016] The substrate automatic loading and unloading unit includes a unwinding and unfolding mechanism arranged at the front end of the planting bracket 3 and a winding and cleaning mechanism installed at the end of the planting bracket 3, and the two are connected by a flexible planting pad 7 during operation; the unwinding and unfolding mechanism includes an unwinding bracket 8, an unwinding shaft 9, an unwinding guide roller 10 and an unfolding roller 11; among them, the unwinding bracket 8, the unwinding shaft 9 and the unwinding guide roller 10 are an integral body, the height is adjustable, and it is independently arranged on a movable platform matched with the ground track, while the unfolding roller 11 is installed at the front end of the planting bracket 3, and reverse threads are arranged on the surfaces on both sides of the unfolding roller 11. When the unfolding roller 11 rotates clockwise, the reverse threads arranged on its surface have a pushing force on both sides on the flexible planting pad 7 in contact with its thread surface, unfolding the entire flexible planting pad 7 laterally to both sides, preventing the flexible planting pad 7 from wrinkling during unwinding and being unable to be laid flat on the surface of the sunken cultivation pool 6; while the unwinding and unfolding mechanism unwinds and lays the coiled flexible planting pad 7 flat on the surface of the sunken cultivation pool 6, a belt feeder 12 is placed on the side of the unwinding and unfolding mechanism, and the cultivation substrate is continuously and evenly scattered on the flexible planting pad 7 to complete the automatic feeding of the cultivation substrate.
[0017] The coiling and cleaning mechanism includes a recycling guiding roller 13, a rotary roller 14, a substrate collecting plate 15, a substrate collecting tank 16, a cleaning tank 17, and a coiling shaft 18. Among them, the rotary roller 14, the substrate collecting plate 15, the substrate collecting tank 16, the cleaning tank 17, and the coiling shaft 18 are an integral whole, independently arranged on a movable platform that matches the ground track. The recycling guiding roller 13 is installed at the rear end of the planting bracket 3. The rotary rollers 14 are arranged in sequence, starting from adjacent to the recycling guiding roller 13, until below the substrate collecting tank 16 and inside the cleaning tank 17, and finally adjacent to the coiling shaft 18. The coiling shaft 18 is at the rearmost position and is the power shaft. Under the action of the coiling shaft 18, the flexible planting mat 7 carrying the cultivation substrate is led out from the sunken cultivation pool 6 through the recycling guiding roller 13, and then through the folding and guiding of the rotary rollers 14 in sequence, the cultivation substrate that needs to be collected and replaced is thrown onto the substrate collecting plate 15 and enters the substrate collecting tank 16 to gather. The flexible planting mat 7 separated from the cultivation substrate passes under the substrate collecting tank 16 and enters the cleaning tank 17 for flowing water or bubble cleaning. After simple squeezing and dehydration, it is coiled into a roll shape by the coiling shaft 18, completing automatic discharging and cleaning. Unwinding, feeding, discharging, cleaning, and coiling can be carried out simultaneously or separately. The power for the movement of the flexible planting mat 7 comes from the traction of the coiling shaft 18.
[0018] Preferably, the air temperature and humidity control unit includes a temperature sensor and a hygrometer arranged above the sunken cultivation pool 6, and a controller arranged in the control room. It also includes a humidifying pipe 19 and a hot air pipe 20 arranged on the inner surface of the wall 1 and the ceiling 2. Among them, the humidifying pipe 19 is connected to an external atomizing device, and the hot air pipe 20 is connected to an external hot air device. The temperature sensor and the hygrometer are connected to the controller through wires or wireless communication methods. The controller is also connected to the atomizing device and the hot air device in the same way, and controls the working states of the atomizing device and the hot air device according to the data collected by the temperature sensor and the hygrometer, realizing the regulation of temperature and humidity parameters in the planting space. The quantity and distribution of the humidifying pipe 19 and the hot air pipe 20 are related to the quantity and position of the cultivation units. Among them, the humidifying pipe 19 is arranged on the side and top of the planting bracket 3, and the hot air pipe 20 is arranged in a single row at the lower part of the wall 1, and its outlet is set obliquely downward and does not directly face the sunken cultivation pool 6.
[0019] Preferably, the substrate humidity control unit includes a soil humidity detection mechanism and an irrigation mechanism; a soil humidity sensor with a telescopic structure is provided at the inner bottom of the sunken cultivation pool 6, and the soil humidity sensor is fixedly installed in the gap of the metal square tube 6-1. During operation, it extends upward and penetrates into the strip-shaped detection holes preset on the flexible planting pad 7, and retracts downward during unloading without affecting the dragging of the flexible planting pad 7; the soil humidity sensor is connected to the controller through a wire or wireless communication; the irrigation mechanism includes a sprinkler pipe and sprinkler heads, both of which are fixedly installed on the outer side of the side plate 6-2. The sprinkler heads are of a structure with adjustable flow rate. The sprinkler pipe is connected to the main pipe through a distribution head, and the main pipe is then connected to a pressurized water tank. The controller is connected to the water pump in the pressurized water tank to control its working state.
[0020] Preferably, the supplementary lighting unit uses strip-shaped LED lamp tubes and supporting mounting seats; after being combined, they are installed on the bottom surface of the horizontally arranged connecting rod 5, facing the sunken cultivation pool 6.
[0021] Preferably, a feeding scraper 21 with adjustable height is provided above the sunken cultivation pool 6. The feeding scraper 21 spans the entire sunken cultivation pool 6. During the feeding process, the flexible planting pad 7 carries the cultivation substrate and moves backward. Adjust the feeding scraper 21 to an appropriate height to level the passing cultivation substrate and make its thickness uniform.
[0022] Preferably, the flexible planting pad 7 is rectangular in shape with a length and width both larger than the vertical projection area of the sunken cultivation pool 6. Cylindrical edges 7-1 penetrating the entire side are respectively provided on the left and right sides of the flexible planting pad 7.
[0023] Preferably, two or more connectable and detachable traction ropes 7-2 are respectively provided at both ends of the flexible planting pad 7. The length of the traction ropes 7-2 is greater than the longitudinal length of the sunken cultivation pool 6; the two edges 7-1 of the flexible planting pad 7 are respectively fixedly connected to one traction rope 7-2.
[0024] Preferably, the substrate automatic loading and unloading unit further includes a traction guiding mechanism installed on both side surfaces of the sunken cultivation pool 6; the traction guiding mechanism is evenly distributed on the side plates 6-2 on both sides of the sunken cultivation pool 6 and includes a circular ring 22 with a notch. One end of the notch is fixed on the outer side along the upper edge of the side plate 6-2 of the sunken cultivation pool 6, and a pulley 23 is horizontally installed at the other end. The cylindrical edges 7-1 provided on the left and right sides of the flexible planting pad 7 are respectively stuck into the circular rings 22 on the side plates 6-2 on both sides of the sunken cultivation pool 6, so that the flexible planting pad 7 can entirely cover the sunken cultivation pool 6 without edge shrinkage and material leakage.
[0025] Preferably, the unwinding and unfolding mechanism and the winding and cleaning mechanism are movable structures and can supply multiple planting brackets 3 in sequence. Beneficial effects
[0026] This application can be completely independently constructed, or it can also be realized by transforming eligible idle spaces, with diverse implementation methods and strong adaptability. By setting up the planting bracket 3 and the supporting air temperature and humidity control unit, substrate humidity control unit, and supplementary lighting unit, and cooperating with remote control, the intelligent factory planting of Morchella esculenta is completed, improving the resistance of Morchella esculenta to the natural environment and pests and diseases, increasing the planting yield, and improving economic benefits. In addition, the overall cultivation unit in this application is transparent, and in cooperation with the unrolling and unfolding mechanism, winding and cleaning mechanism, and guiding and leading mechanism, it can facilitate unified automatic feeding and discharging, with high feeding and discharging efficiency, greatly saving labor costs. At the same time, by setting up the running track, the unrolling and unfolding mechanism and the winding and cleaning mechanism can move between each planting bracket, realizing the sharing and common use of equipment and reducing the initial investment in equipment. Description of the drawings
[0027] Figure 1 is the front view of the intelligent factory planting device for Morchella esculenta.
[0028] Figure 2 is the combined schematic diagram of the planting brackets.
[0029] Figure 3 is the structural schematic diagram of the inner-sunken cultivation pool.
[0030] Figure 4 is the structural schematic diagram of the planting bracket.
[0031] Figure 5 is the structural schematic diagram of the flexible planting pad.
[0032] Figure 6 is the cooperation schematic diagram of the flexible planting pad and the guiding and leading mechanism.
[0033] Figure 7 is the installation position schematic diagram of the guiding and leading mechanism.
[0034] Figure 8 is the structural schematic diagram of a single component in the guiding and leading mechanism.
[0035] Figure 9 is the cooperation operation schematic diagram of the substrate automatic loading and unloading unit and the planting bracket.
[0036] Figure 10 is the structural schematic diagram of the unrolling roller.
[0037] In the figure: wall 1, ceiling 2, planting support 3, column 4, connecting rod 5, sunken cultivation pond 6, square metal pipe 6-1, side plate 6-2, flexible planting pad 7, cylindrical edge 7-1, traction rope 7-2, unwinding support 8, unwinding shaft 9, unwinding guide roller 10, spreading roller 11, belt feeder 12, recovery guide roller 13, rotary roller 14, substrate collection plate 15, substrate collection trough 16, cleaning trough 17, winding shaft 18, humidifying pipe 19, hot air pipe 20, spreading scraper 21, ring 22, pulley 23. Detailed implementation mode
[0038] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0039] It should be noted that the terms "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component. The drawings are all in simplified form, using non-precise ratios, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present utility model.
[0040] Refer to Figure 1 , the Morchella factory intelligent planting device includes a planting space composed of a wall 1 and a ceiling 2 fixed on the ground and a control room independent of the planting space, a multi-layer planting support 3 installed in the planting space, a substrate automatic loading and unloading unit arranged outside the planting space, an air temperature and humidity control unit arranged in the planting space, a substrate humidity control unit and a supplementary lighting unit arranged on the planting support 3; a heat insulation layer is arranged between the wall 1 and the ceiling 2 of the planting space, and both the inner and outer layers are waterproof structural layers.
[0041] Refer to Figure 2-8, a planting support 3 is arranged in the planting space. According to the size of the planting space, the planting support 3 is independently arranged or arranged in multiple rows side by side in the planting space; each planting support 3 is integrally rectangular, including a frame and a cultivation unit; the frame consists of several upright columns 4 arranged on both sides, and connecting rods 5 horizontally arranged between two adjacent upright columns 4 in the horizontal and vertical directions; in the vertical direction of the upright columns 4, the connecting rods 5 arranged in the horizontal and vertical directions divide the upright columns 4 into a multi-layer space structure with equal interval heights, and an independent cultivation unit is arranged in each layer of the space structure; the cultivation unit includes an in-sunken cultivation pool 6 arranged on any layer of the space structure in the frame, and a flexible planting pad 7 with water seepage micropores distributed thereon laid on the in-sunken cultivation pool 6; the in-sunken cultivation pool 6 is composed of a metal square tube 6-1 arranged above the horizontally placed connecting rod 5 and a side plate 6-2 arranged above the vertically placed connecting rod 5. Several metal square tubes 6-1 are laid flat to form a flat plane as the bottom surface of the in-sunken cultivation pool 6, and a gap for water seepage and air permeability is reserved between adjacent metal square tubes 6-1; the side plate 6-2 is also uniformly provided with through holes for water seepage and air permeability; a cultivation substrate layer of Morchella esculenta is uniformly laid on the flexible planting pad 7.
[0042] Reference Figure 9 and 10 , the substrate automatic loading and unloading unit includes a unwinding and unfolding mechanism arranged at the front end of the planting support 3 and a winding and cleaning mechanism installed at the end of the planting support 3. The two are connected by the flexible planting pad 7 during operation;
[0043] The unwinding and unfolding mechanism includes an unwinding support 8, an unwinding shaft 9, an unwinding guide roller 10 and an unfolding roller 11; among them, the unwinding support 8, the unwinding shaft 9 and the unwinding guide roller 10 are an integral whole, with adjustable height, and are independently arranged on a movable platform matched with the ground track, while the unfolding roller 11 is installed at the front end of the planting support 3; when the unwinding and unfolding mechanism unwinds and spreads the coiled flexible planting pad 7 on the surface of the in-sunken cultivation pool 6, a belt feeder 12 is placed on the side of the unwinding and unfolding mechanism to continuously and evenly sprinkle the cultivation substrate on the flexible planting pad 7 to complete the automatic feeding of the cultivation substrate.
[0044] The coiling and cleaning mechanism includes a recovery guiding roller 13, a rotary roller 14, a substrate collection plate 15, a substrate collection tank 16, a cleaning tank 17, and a coiling shaft 18. Among them, the rotary roller 14, the substrate collection plate 15, the substrate collection tank 16, the cleaning tank 17, and the coiling shaft 18 form an integral unit and are independently arranged on a movable platform that matches the ground track. The recovery guiding roller 13 is installed at the rear end of the planting bracket 3. The rotary rollers 14 are arranged in sequence, starting from adjacent to the recovery guiding roller 13, until below the substrate collection tank 16 and inside the cleaning tank 17, and finally adjacent to the coiling shaft 18. The coiling shaft 18 is at the rearmost position and is the power shaft. Under the action of the coiling shaft 18, the flexible planting mat 7 carrying the cultivation substrate is led out from the sunken cultivation pool 6 through the recovery guiding roller 13, and then, through the folding and guiding of the rotary rollers 14 in sequence, the cultivation substrate that needs to be collected and replaced is thrown onto the substrate collection plate 15 and enters the substrate collection tank 16 to gather. The flexible planting mat 7 separated from the cultivation substrate passes through below the substrate collection tank 16 and enters the cleaning tank 17 for flowing water or bubble cleaning. After simple squeezing and dehydration, it is coiled into a roll shape by the coiling shaft 18, completing automatic unloading and cleaning. Unwinding, loading, unloading, and cleaning and coiling can be carried out simultaneously or separately. The power for the movement of the flexible planting mat 7 comes from the traction of the coiling shaft 18.
[0045] The principle and working process of the Morchella industrial intelligent planting device described in this application are as follows:
[0046] The planting brackets 3 are installed at intervals in the planting space. First, the cultivation substrate needs to be loaded and fed. Appropriate cultivation substrate should be loaded into each cultivation unit on each layer of the planting bracket 3.
[0047] The laying of the flexible planting mat 7 and the feeding of the cultivation substrate are carried out simultaneously. First, a traction rope 7-2 is connected to the traction end of the flexible planting mat 7, and the traction rope 7-2 starts from the unwinding and unfolding mechanism, passes through the unwinding guiding roller 10 and the unfolding roller 11, and enters the ring 22 of the traction guiding mechanism. After passing through all the rings 22, it reaches the coiling and cleaning mechanism, and the traction rope 7-2 is fixed on the coiling shaft 18. The coiling shaft 18 rotates, winds the traction rope 7-2 for a long distance, drives the traction rope 7-2 to pull the flexible planting mat 7 to lay the sunken cultivation pool 6, and at the same time, the belt feeder 12 also starts to feed, continuously and evenly laying the cultivation substrate on the moving flexible planting mat 7. When the traction end of the flexible planting mat 7 reaches the recovery guiding roller 13 of the coiling and cleaning mechanism, the surface of the entire sunken cultivation pool 6 is covered with the flexible planting mat 7 distributed with the cultivation substrate. Disconnect the traction rope 7-2, feed the next cultivation unit, and after all the planting brackets 3 are completed with feeding, move the unwinding and unfolding mechanism and the coiling and cleaning mechanism along the track to perform the same operation on the next planting bracket 3.
[0048] After the feeding is completed, strain inoculation is carried out, and then daily maintenance and management are carried out. Relying on the air temperature and humidity control unit, the substrate humidity control unit, and the supplementary lighting unit, the entire planting space is maintained in the correct planting environment; the working states of the atomization device and the hot air device are controlled according to the data collected by the temperature sensor and the hygrometer to realize the regulation of the temperature and humidity parameters in the planting space; the soil humidity sensor penetrates into the strip-shaped detection holes preset on the flexible planting pad 7 to detect the soil humidity, and the controller controls the sprinkler pipe and the sprinkler head to spray water for humidification; the LED light source of the supplementary lighting unit provides supplementary lighting regularly.
[0049] After the planting is completed, the cultivation substrate needs to be replaced. At this time, it can be selected according to the specific situation of the cultivation unit. If the cultivation unit is in good condition, it can be selected to unload and reload at the same time, that is, the unwinding and unfolding mechanism and the winding and cleaning mechanism are respectively placed at both ends of the planting bracket 3, and the two operate at the same time; if the cultivation unit needs additional cleaning or repair, it can be selected to unload first, and then perform separate feeding after the cleaning or repair is completed.
[0050] When unloading, connect the traction end of the flexible planting pad 7 with the traction rope 7-2 that has been fixed on the winding shaft 18. The winding shaft 18 rotates, pulling the flexible planting pad 7 through the recovery guide roller 13 and the rotary roller 14 in turn. At the part where the rotary roller 14 folds it at a large angle, the waste is collected by the substrate collection plate 15 and the substrate collection groove 16. The flexible planting pad 7 passes under the substrate collection groove 16 under the guidance of the rotary roller 14 and enters the cleaning tank 17 for flowing water or bubble cleaning. After simple extrusion dehydration, it is wound into a roll shape by the winding shaft 18 to complete automatic unloading and cleaning;
[0051] If unloading and feeding are carried out at the same time, the feeding process is the same as the above-mentioned first feeding process.
[0052] In addition, the unwinding and unfolding mechanism and the winding and cleaning mechanism described in this embodiment can move arbitrarily to provide automatic feeding and unloading operations for multiple planting brackets in turn.
[0053] The above embodiments only illustrate the principles and effects of the present invention by way of example, and are not used to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. An intelligent industrialized cultivation device for Morchella esculenta, characterized in that, It includes a planting space fixed to the ground and composed of a wall (1) and a ceiling (2), a control room independent of the planting space, a multi-layer planting bracket (3) installed in the planting space, a matrix automatic loading and unloading unit arranged outside the planting space, an air temperature and humidity control unit arranged in the planting space, a matrix humidity control unit arranged on the planting bracket (3), and a supplementary lighting unit; A heat insulation interlayer is arranged between the wall (1) and the ceiling (2) of the planting space, and both the inner and outer layers are waterproof structural layers; a planting bracket (3) is arranged in the planting space. According to the size of the planting space, the planting bracket (3) is independently arranged or arranged in multiple rows side by side in the planting space; each planting bracket (3) is integrally rectangular and includes a frame and a cultivation unit; The frame is composed of several columns (4) arranged on both sides, and connecting rods (5) horizontally arranged between two adjacent columns (4) in the horizontal and vertical directions; in the vertical direction of the column (4), the connecting rods (5) arranged in the horizontal and vertical directions divide the column (4) into a multi-layer space structure with equal interval heights, and an independent cultivation unit is arranged in each layer of the space structure; the cultivation unit includes an in-sunken cultivation pool (6) arranged on any layer of the space structure in the frame, and a flexible planting pad (7) with water seepage micropores distributed thereon and laid on the in-sunken cultivation pool (6); the in-sunken cultivation pool (6) is composed of metal square tubes (6-1) arranged above the horizontally placed connecting rods (5) and side plates (6-2) arranged above the vertically placed connecting rods (5). Several metal square tubes (6-1) are laid flat to form a flat plane as the bottom surface of the in-sunken cultivation pool (6), and gaps for water seepage and air permeability are reserved between adjacent metal square tubes (6-1); the side plates (6-2) are also evenly provided with through holes for water seepage and air permeability; a cultivation matrix layer of Morchella esculenta is evenly laid on the flexible planting pad (7); The matrix automatic loading and unloading unit includes a unwinding and unfolding mechanism arranged at the front end of the planting bracket (3) and a winding and cleaning mechanism arranged at the end of the planting bracket (3), and the two are connected by a flexible planting pad (7) during operation; The unwinding and unfolding mechanism includes an unwinding bracket (8), an unwinding shaft (9), an unwinding guide roller (10), and an unfolding roller (11); among them, the unwinding bracket (8), the unwinding shaft (9), and the unwinding guide roller (10) are an integral whole, with adjustable height, and are independently arranged on a movable platform; while the unfolding roller (11) is installed at the front end of the planting bracket (3), and reverse threads are arranged on the surfaces on both sides of the unfolding roller (11); a belt loader (12) is arranged on the side of the unwinding and unfolding mechanism to scatter the cultivation matrix on the flexible planting pad (7); The coiling and cleaning mechanism includes a recycling guide roller (13), a rotary roller (14), a matrix collection plate (15), a matrix collection tank (16), a cleaning tank (17), and a coiling shaft (18); among them, the rotary roller (14), the matrix collection plate (15), the matrix collection tank (16), the cleaning tank (17), and the coiling shaft (18) are an integral whole and are independently arranged on the movable platform; while the recycling guide roller (13) is installed at the rear end of the planting bracket (3); the rotary rollers (14) are arranged in sequence, starting from adjacent to the recycling guide roller (13), until below the matrix collection tank (16) and inside the cleaning tank (17), and finally adjacent to the coiling shaft (18), and the coiling shaft (18) is at the rearmost and is the power shaft.
2. The intelligent factory cultivation device for Morchella esculenta according to claim 1, characterized in that, The air temperature and humidity control unit includes a temperature sensor and a humidity gauge arranged above the sunken cultivation pool (6), and a controller arranged in the control room. It also includes a humidification pipeline (19) and a hot air pipeline (20) arranged on the inner surface of the wall (1) and the ceiling (2). Among them, the humidification pipeline (19) is connected to an external atomization device, and the hot air pipeline (20) is connected to an external hot air device; the temperature sensor and the humidity gauge are connected to the controller through wires or wireless communication, and the controller is also connected to the atomization device and the hot air device in the same way; the humidification pipeline (19) is arranged on the side and top of the planting bracket (3), and the hot air pipeline (20) is arranged in a single row at the lower part of the wall (1), and its outlet is arranged obliquely downward.
3. The intelligent industrialized Morchella importuna planting device according to claim 1, characterized in that, The matrix humidity control unit includes a soil humidity detection mechanism and an irrigation mechanism; a soil humidity sensor with a telescopic structure is arranged at the inner bottom of the sunken cultivation pool (6), and the soil humidity sensor is fixedly installed in the gap between two adjacent metal square pipes (6-1); the soil humidity sensor is connected to the controller through wires or wireless communication; the irrigation mechanism includes a sprinkler pipe and sprinkler heads, both of which are fixedly installed on the outer side of the side plate (6-2). The sprinkler heads are structures with adjustable flow rates. The sprinkler pipe is connected to the main pipe through a distribution head, and the main pipe is connected to a pressurized water tank. The controller is connected to the water pump in the pressurized water tank.
4. The intelligent industrialized Morchella esculenta cultivation device according to claim 1, characterized in that, The supplementary lighting unit uses strip-shaped LED lamp tubes and supporting mounting seats; after being combined, they are installed on the bottom surface of the horizontally arranged connecting rod (5) and face the sunken cultivation pool (6).
5. The intelligent industrialized planting device for Morchella esculenta according to claim 1, characterized in that, An adjustable-height material spreading scraper (21) is arranged above the sunken cultivation pool (6). The material spreading scraper (21) spans the entire sunken cultivation pool (6) to level the cultivation matrix.
6. The intelligent industrialized cultivation device for Morchella esculenta according to claim 1, wherein, The flexible planting pad (7) is rectangular in shape with a length and width both larger than the vertical projection area of the sunken cultivation pool (6). Cylindrical edge wrappings (7-1) running through the entire side are respectively arranged on the left and right sides of the flexible planting pad (7).
7. The intelligent industrialized Morchella importuna planting device according to claim 1 or 6, characterized in that, Two or more connectable and detachable traction ropes (7-2) are respectively arranged at both ends of the flexible planting pad (7). The length of the traction ropes (7-2) is greater than the longitudinal length of the sunken cultivation pool (6); the two edge wrappings (7-1) of the flexible planting pad (7) are respectively fixedly connected to one traction rope (7-2).
8. The intelligent industrialized Morchella esculenta cultivation device according to claim 1, characterized in that, The matrix automatic loading and unloading unit further includes a traction and guiding mechanism installed on both side surfaces of the sunken cultivation pool (6); the traction and guiding mechanism is evenly distributed on the side plates (6-2) of both sides of the sunken cultivation pool (6), and includes a circular ring (22) with a notch. One end of the notch is fixed on the outer side along the upper edge of the side plate (6-2) of the sunken cultivation pool (6), and a pulley (23) is horizontally installed at the other end.
9. The intelligent industrialized Morchella importuna cultivation device according to claim 6 or 8, characterized in that, The cylindrical edge wrappings (7-1) provided on the left and right sides of the flexible planting pad (7) are respectively clamped into the circular rings (22) on the side plates (6-2) of both sides of the sunken cultivation pool (6).
10. The intelligent industrialized Morchella esculenta planting device according to claim 1, characterized in that, The unwinding and unfolding mechanism and the winding and cleaning mechanism are movable structures.