Fermentation equipment

The fermentation device addresses the issue of non-uniform fermentation and contamination by incorporating a rotating mechanism and heating system, ensuring uniform dough fermentation and efficient container handling.

CN223094638UActive Publication Date: 2025-07-15WUHAN BOXIANSHENG FOOD TECH CO LTD

Patent Information

Application Number
CN202421414545.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-07-15
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When existing bread fermentation equipment is used in multiple batches, the remaining yeast and dough in the flip drum can easily affect subsequent fermentation, and the dough is inconvenient to load and remove, resulting in uneven fermentation and cumbersome cleaning.

Method used

The rotating components are used to drive the dough to rotate around the fermentation chamber and rotate automatically. Combined with the heating components to accelerate fermentation, the flipped components are designed as a multi-layer sector block and a charging barrel structure, which is convenient for rapid disassembly and installation, achieving uniform fermentation and simplified cleaning of the dough.

Benefits of technology

The dough is uniformly fermented, which reduces the fermentation time and cleaning time, and improves the efficiency of equipment and the quality of bread.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bread production, in particular to fermentation equipment which comprises a fermentation box, a box door, a handle, a rotating assembly and a heating assembly, an opening is formed in the side wall of the fermentation box, the box door is connected to the opening through a hinge, the side wall of the box door is used for being connected with the handle, and the inner bottom face of the fermentation box is used for being connected with the heating assembly. The rotating assembly is connected to the fermentation box. In the using state, the rotating assembly can rotate with the central axis of the fermentation box as the circle center, and the multiple layers of evenly-distributed overturning assemblies connected to the overturning assemblies can rotate around the fermentation box and rotate at the same time, so that to-be-fermented dough contained in the overturning assemblies is overturned, fermentation is more uniform, and the fermentation efficiency is improved. Meanwhile, a vessel for containing the dough can be quickly detached from and mounted on the overturning assembly so as to shorten the time required for continuous fermentation of the dough, and the vessel and the overturning assembly are arranged in a split manner so as to shorten the time required for cleaning and replacing the vessel.
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Description

Technical Field

[0001] The utility model relates to the technical field of bread production, in particular to a fermentation device. Background Art

[0002] Bread, also known as noodle, is a food made by grinding grains (usually wheat) and heating them. It uses wheat flour as the main raw material, and yeast, eggs, oil, sugar, salt and other ingredients as auxiliary materials. Water is added to form the dough, and it is processed through processes such as dividing, shaping, proofing, baking and cooling to make a baked food. Fermentation refers to the process in which people use the life activities of microorganisms under aerobic or anaerobic conditions to prepare the microbial cells themselves, or direct metabolites or secondary metabolites.

[0003] After searching, Chinese patent announcement number CN219020076U discloses a bread dough fermentation device, including a device body, a stirring rod is installed in the middle piston inside the device body, a positioning plate is installed in the surface array of the stirring rod, a positioning hole is opened in the surface circumferential array of the positioning plate, a plug rod is movably inserted in the inside of the positioning hole, and the other end of the plug rod is fixedly connected to a turning cylinder, and a vent hole is opened in the surface circumferential array of the turning cylinder. The utility model makes the turning cylinder rotate at the same time through the coordination of the stirring rod, the turning cylinder and the gear and other structures, and then makes the dough inside the turning cylinder turn over, thereby avoiding the dough from adhering to the turning cylinder, and at the same time, through the function of the vent hole, the dough is evenly contacted with the air in the device body, thereby solving the problem that the bottom of the dough ferments slower than other places during the fermentation process, thereby reducing the taste.

[0004] However, in the above technical solution, the turning cylinder is rotated only by the cooperation of the turning cylinder and the gear structure, so that the dough inside the turning cylinder rotates and ferments evenly. However, the loading and unloading of bread dough requires all the turning cylinders to be removed. When fermenting multiple batches of bread dough, the turning cylinder needs to be cleaned of the internal residue before the next use. Otherwise, the residual yeast and dough in the turning cylinder will easily affect the subsequent fermentation. Utility Model Content

[0005] The utility model aims to provide a fermentation device in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is as follows: a fermentation device comprises a fermentation box, which is rotatably connected to a box door, and a handle is connected to the box door; a rotating component, which is connected in the fermentation box, and when the rotating component is in use, drives the dough to revolve around the fermentation box and rotates at the same time; a heating component, which is connected in the fermentation box, and when the heating component is in use, increases the overall temperature to accelerate the fermentation of bread;

[0007] Preferably, the rotating assembly includes a support shaft rotatably connected to the inner wall of the fermentation tank at both ends; a driving device, the output end of which is connected to any one end of the support shaft, and the driving device is connected to the inner wall of the fermentation tank; a plurality of turning assemblies evenly distributed at equal intervals, the turning assemblies are rotatably connected to the support shaft, and the turning assemblies drive the fermenting dough to be evenly heated by self-rotation in the working state;

[0008] Preferably, the turning assembly includes a plurality of fan-shaped blocks evenly distributed at equal intervals, and arc-shaped grooves are formed on the fan-shaped blocks; a plurality of charging cylinders corresponding to the fan-shaped blocks in number, and the charging cylinders are slidably connected in the arc-shaped grooves; a clamping assembly connected to the fan-shaped blocks, and the clamping assembly restricts the position of the charging cylinder in the working state; a connecting shaft, both ends of which are respectively connected to the support shaft and the fan-shaped block; a rotating shaft connected to the end of the fan-shaped block away from the connecting shaft; a gear connected to the rotating shaft; a toothed ring connected in the mounting grooves formed in the fermentation tank and the box door;

[0009] Preferably, the clamping assembly includes two symmetrically arranged elastic members connected to the inner wall of the arc-shaped groove; a clamping block connected to the elastic member, and the clamping block is engaged with a clamping groove formed on the charging cylinder; a plurality of multi-stage telescopic rods corresponding to the elastic members in number, the multi-stage telescopic rods are connected to the inner wall of the arc-shaped groove, and the telescopic ends of the multi-stage telescopic rods are used to connect to the clamping block;

[0010] Preferably, the charging cylinder includes a first cylinder body, and a dovetail block is connected to the side wall of the first cylinder body; a second cylinder body symmetrically arranged with the first cylinder body, and a dovetail groove for slidably connecting with the dovetail block is formed on the side wall of the second cylinder body.

[0011] Preferably, a plurality of evenly distributed gripping strips are connected to the outer peripheral surface of the charging cylinder.

[0012] Preferably, the temperature-rising assembly includes a water storage tank connected to the bottom of the fermentation tank; a cover plate slidably connected to the water storage tank, and a plurality of ventilation holes are formed on the cover plate; a heating pipe connected in the water storage tank; a temperature and humidity sensor connected to the inner wall of the fermentation tank, and the temperature and humidity sensor is electrically connected to the heating pipe.

[0013] Compared with the prior art, the above technical solutions of the present utility model have the following beneficial technical effects:

[0014] In the present utility model, in the working state, the rotating assembly rotates around the central axis of the fermentation tank 1, and the multi-layer evenly distributed turning assemblies connected to the turning assembly rotate around the fermentation tank 1 and rotate by themselves at the same time, so as to turn the dough to be fermented placed in the turning assembly, making the fermentation more uniform. At the same time, the utensils for holding the dough can be quickly disassembled and installed on the turning assembly to reduce the required time for continuous fermentation of the dough, and the utensils are separately arranged from the turning assembly to reduce the time required for cleaning and replacing the utensils. Description of the Drawings

[0015] Figure 1 is a perspective view of the present utility model;

[0016] Figure 2 is Figure 1 a schematic cross-sectional view of;

[0017] Figure 3 is Figure 2 an enlarged view of the structure at A of;

[0018] Figure 4 a schematic view of the charging cylinder structure.

[0019] Reference numerals: 1, fermentation box; 2, box door; 3, handle; 4, support shaft; 5, drive device; 6, sector block; 7, arc groove; 8, charging cylinder; 9, connecting shaft; 10, rotating shaft; 11, gear; 12, gear ring; 13, installation groove; 14, gripping strip; 15, elastic member; 16, clamping block; 17, clamping groove; 18, multi-stage telescopic rod; 19, first cylinder; 20, dovetail block; 21, second cylinder; 22, dovetail groove; 23, water storage tank; 24, cover plate; 25, heating pipe; 26, temperature and humidity sensor. Specific embodiments

[0020] Embodiment 1

[0021] As Figures 1 - 4 shown, a fermentation device proposed by the present utility model includes a fermentation box 1, a box door 2, a handle 3, a rotating assembly and a temperature-raising assembly. An opening is provided on the side wall of the fermentation box 1, and the box door 2 is connected to the opening through a hinge. The side wall of the box door 2 is used to connect the handle 3, and the inner bottom surface of the fermentation box 1 is used to connect the temperature-raising assembly; when the temperature-raising assembly is in use, it generates water vapor to heat the air in the fermentation box 1 to increase the overall temperature to accelerate the fermentation of bread; the rotating assembly is connected to the fermentation box 1; when the rotating assembly is in use, it rotates around the central axis of the fermentation box 1, and the multi-layer evenly distributed turning assemblies connected to the rotating assembly will rotate around the fermentation box 1 and rotate self-rotatingly at the same time, so that the dough to be fermented placed in the turning assembly is turned over, making its fermentation more uniform. At the same time, the utensils for holding the dough can be quickly disassembled from the turning assembly to reduce the required time for continuous fermentation of the dough.

[0022] The rotating assembly includes a support shaft 4, a drive device 5 and a turning assembly. The drive device 5 is connected to the upper end surface of the fermentation box 1; the drive device 5 is selected but not limited to an electric motor; the output end of the drive device 5 is connected to one end of the support shaft 4, and the other end of the support shaft 4 passes through the top through hole of the fermentation box 1 and is connected to the inner bottom surface of the fermentation box 1 through a bearing. The outer side wall of the support shaft 4 is used to connect multi-layer equally spaced and evenly distributed turning assemblies; when the turning assembly is in use, it rotates self-rotatingly to drive the fermenting dough inside to rotate and be evenly heated.

[0023] The flip assembly includes a fan-shaped block 6, a charging barrel 8, a clamping assembly, a connecting shaft 9, a rotating shaft 10, a gear 11 and a ring gear 12. A plurality of fan-shaped blocks 6 are distributed on a circle with the central axis of the support shaft 4 as the center. The fan-shaped blocks 6 are distributed in multiple layers from top to bottom. An arc groove 7 is provided on the fan-shaped block 6; a number of evenly distributed air holes are provided on the fan-shaped block 6; the charging barrel 8 is placed in the arc groove 7, and the two ends of the arc groove 7 are used to connect the clamping assembly; the clamping assembly is used to fix the charging barrel 8 and restrict its movement; the two ends of the fan-shaped block 6 are respectively connected to the connecting shaft 9 and the rotating shaft 10, the connecting shaft 9 is rotatably connected to the bearing of the support shaft 4, the rotating shaft 10 is used to connect to the gear 11, the gear 11 is meshed and driven with the ring gear 12, and the ring gear 12 is connected to the mounting groove 13 provided on the inner wall of the fermentation box 1 and the box door 2.

[0024] In an optional embodiment, a plurality of evenly distributed gripping strips 14 are connected to the outer circumference of the charging barrel 8; the gripping strips 14 prevent the surface of the charging barrel 8 from being difficult to grip after being stained with edible oil and water.

[0025] The clamping assembly includes an elastic member 15, a clamping block 16 and a multi-stage telescopic rod 18. The symmetrically arranged multi-stage telescopic rod 18 is connected to the two ends of the arc groove 7. The telescopic ends of the multi-stage telescopic rod 18 are connected to the clamping block 16. The clamping block 16 is engaged with the clamping groove 17 opened at the two ends of the charging barrel 8. The elastic member 15 is sleeved on the outside of the multi-stage telescopic rod 18.

[0026] In an optional embodiment, the loading barrel 8 includes a first barrel 19, a dovetail block 20 and a second barrel 21. The first barrel 19 and the second barrel 21 are both semicircular cylinders. The first barrel 19 and the second barrel 21 are used to open a cavity for accommodating bread dough on the opposite side; air holes are opened on the side walls of the first barrel 19 and the second barrel 21; the first barrel 19 is close to the second barrel 21. The side is used to connect two parallel dovetail blocks 20, and the dovetail blocks 20 are slidably connected to the dovetail groove 22 opened on the second barrel 21.

[0027] Embodiment 3

[0028] like Figure 2 As shown, a fermentation device proposed by the utility model, compared with embodiment 1, the detailed structure of the heating component is recorded in this embodiment, and the heating component includes a water storage tank 23, a cover plate 24, a heating pipe 25 and a temperature and humidity sensor 26. The water storage tank 23 is placed at the bottom of the fermentation box 1, and the upper end surface of the water storage tank 23 is used to place the cover plate 24; the cover plate 24 is composed of a plurality of fan-shaped plates; a plurality of evenly distributed air holes are opened on the cover plate 24, a plurality of heating pipes 25 are connected to the inner wall of the water storage tank 23, the temperature and humidity sensor 26 is connected to the top surface of the fermentation box 1, and the temperature and humidity sensor 26 is electrically connected to the heating pipe 25.

[0029] In summary, when the utility model is in use, the staff loads the dough to be fermented into the first cylinder 19 or the second cylinder 21. The dovetail block 20 on the first cylinder 19 is slidably connected to the dovetail groove 22 opened on the second cylinder 21 to splice the two into the loading cylinder 8, and then it is placed into the arc groove 7. At this time, the elastic members 15 and the multi-stage telescopic rods 18 at both ends of the arc groove 7 contract in length. After the clamping blocks 16 are inserted into the clamping grooves 17 at both ends of the loading cylinder 8, the two automatically rebound to limit the position of the loading cylinder 8. Then, the door 2 is closed to start the driving device 5 and the heating tube 25. The heating tube 25 heats the water in the water storage tank 23 to generate water vapor, and the water vapor raises the temperature in the fermentation box 1. When the temperature reaches the predetermined temperature, the temperature and humidity sensor 26 can control the heating tube 25 to turn off, and when the temperature drops, it can also control the heating tube 25 to heat, so that the temperature in the fermentation box 1 is stable to accelerate the fermentation of the dough. When the driving device 5 is started, it will drive the support shaft 4 to rotate. The gear 11 on the rotating shaft 10 at one end of the sector block 6 on the support shaft 4 contacts the toothed ring 12, and the toothed ring 12 drives the gear 11, the rotating shaft 10, the sector block 6 and the connecting shaft 9 to rotate. The loading cylinder 8 in the arc groove 7 on the sector block 6 will also rotate synchronously, and the dough in the loading cylinder 8 rotates to prevent uneven fermentation caused by uneven contact with hot air. After the fermentation is completed, grasping the loading cylinder 8 and moving it to one end can make one of the clamping blocks 16 on both sides disengage from the clamping groove 17 for convenient removal.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited thereto. Various changes can be made without departing from the spirit of the present utility model within the scope of knowledge possessed by those skilled in the art to which it belongs.

Claims

1. A fermentation device, characterized in that, including a fermentation box (1) rotatably connected with a box door (2), and a handle (3) is connected to the box door (2); a rotating assembly connected inside the fermentation box (1), which drives the dough to revolve around the fermentation box (1) and rotate on its own axis in the working state; a temperature-rising assembly connected inside the fermentation box (1), which raises the overall temperature in the working state to accelerate the fermentation of the bread; The rotating assembly includes a support shaft (4) whose two ends are rotatably connected to the inner wall of the fermentation box (1); a driving device (5) whose output end is connected to any one end of the support shaft (4), and the driving device (5) is connected to the inner wall of the fermentation box (1); a plurality of turning-over assemblies evenly distributed at equal intervals, the turning-over assemblies are rotatably connected to the support shaft (4), and in the working state, the turning-over assemblies rotate on their own axes to drive the fermenting dough to be heated evenly; The turning-over assembly includes a plurality of sector blocks (6) evenly distributed at equal intervals, and an arc-shaped groove (7) is formed in the sector block (6); charging cylinders (8) corresponding to the sector blocks (6) in number, and the charging cylinders (8) are slidably connected in the arc-shaped groove (7); a clamping assembly connected to the sector block (6), which restricts the position of the charging cylinder (8) in the working state; a connecting shaft (9) whose two ends are respectively connected to the support shaft (4) and the sector block (6); a rotating shaft (10) connected to the sector block (6) at the end far from the connecting shaft (9); a gear (11) connected to the rotating shaft (10); a toothed ring (12) connected in an installation groove (13) formed in the fermentation box (1) and the box door (2); The clamping assembly includes two elastic members (15) symmetrically arranged, and the elastic members (15) are connected to the inner wall of the arc-shaped groove (7); a clamping block (16) connected to the elastic member (15), and the clamping block (16) is engaged with a clamping groove (17) formed in the charging cylinder (8); a multi-stage telescopic rod (18) corresponding to the elastic member (15) in number, the multi-stage telescopic rod (18) is connected to the inner wall of the arc-shaped groove (7), and the telescopic end of the multi-stage telescopic rod (18) is used to connect to the clamping block (16); The charging cylinder (8) includes a first cylinder body (19) whose side wall is connected with a dovetail block (20); a second cylinder body (21) symmetrically arranged with the first cylinder body (19), and a dovetail groove (22) for slidably connecting with the dovetail block (20) is formed in the side wall of the second cylinder body (21).

2. The fermentation device according to claim 1, characterized in that, A plurality of evenly distributed gripping strips (14) are connected to the outer peripheral surface of the charging cylinder (8).

3. A fermentation device according to claim 1, characterized in that, The temperature-rising assembly includes a water storage tank (23) connected to the bottom of the fermentation box (1); a cover plate (24) slidably connected to the water storage tank (23), and a plurality of ventilation holes are formed in the cover plate (24); a heating pipe (25) connected in the water storage tank (23); a temperature and humidity sensor (26) connected to the inner wall of the fermentation box (1), and the temperature and humidity sensor (26) is electrically connected to the heating pipe (25).

Citation Information

Patent Citations

  • Bread dough fermentation device

    CN219020076U

Cited By

  • Bread dough fermentation device and fermentation method for bread production

    CN120937885A