Raw material pulp coating device for small crisp meat processing

Abstract

The utility model discloses a raw material starching device for small crisp meat processing, and relates to the technical field of small crisp meat processing, the raw material starching device comprises a starching tank and a starching frame, the starching frame is arranged in the starching tank, the raw material starching device further comprises a swing mechanism and a stirring assembly, the swing mechanism comprises a shaft rod and a swing rod, the shaft rod is rotatably sleeved at the upper ends of the front side and the rear side of the starching tank, and the swing rod is arranged in the starching tank. The center of the swing rod fixedly sleeves the shaft rod, and flat holes are formed in the upper end and the lower end of the swing rod in a penetrating mode. The swing mechanism can work cooperatively with the stirring assembly, automatic rotation of the stirring paddle can be achieved through transmission cooperation when the sizing frame moves up and down, it is ensured that the small crispy meat is uniformly sized in slurry, the sizing uniformity is improved, and the sizing efficiency is improved by automatically controlling up-down movement of the sizing frame and stirring action of the stirring assembly. According to the small crispy meat starching device, the automatic starching process of the small crispy meat is achieved through an automatic mechanical structure, and the labor intensity of manual operation is relieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of small crispy pork processing, and in particular relates to a raw material battering device for small crispy pork processing. Background Art

[0002] Small crispy meat generally refers to crispy meat, which is a special snack in Shanxi Province, Shaanxi Province, Henan Province and other places. It is crispy, tender, refreshing, fat but not greasy. It is more common in various parts of China. In the production process of crispy meat, it needs to be coated with paste before frying for consumers to eat. For a large number of ingredients that need to be sizing, in order to reduce the workload of the staff when feeding, it is necessary to use a machine to sizing the ingredients, and a raw material stirring and feeding device will be used for sizing. At present, there are two main sizing methods for sizing machines for food. One is to place the ingredients on a conveyor belt. During the conveying process, the ingredients are sizing by spraying sizing on the top, and the ingredients are sizing through the material trough located at the bottom; the second is to place the ingredients on a conveyor belt or clamp them, and let the ingredients pass through the slurry for sizing. The above-mentioned sizing methods all require that the ingredients be placed before sizing, and then they can be sizing, otherwise the sizing will be uneven. Therefore, it is necessary to create a new type of small crispy meat raw material hanging paddle device to solve these problems. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides a raw material battering device for processing small crispy pork, which realizes the automatic battering process of the small crispy pork through an automated mechanical structure.

[0004] The utility model solves the technical problem by adopting the following scheme: a raw material slurry coating device for processing small crispy meat, comprising a slurry tank and a slurry coating frame, the slurry coating frame is arranged in the slurry tank, and also comprises a swing mechanism and a stirring assembly, the swing mechanism comprises a shaft rod and a swing rod, the shaft rod is rotatably sleeved on the upper ends of the front and rear sides of the slurry tank, the center of the swing rod is fixedly sleeved on the shaft rod, and flat holes are penetrated at the upper and lower ends of the swing rod, and mounting seats are symmetrically fixedly connected on the front and rear sides of the slurry coating frame, the mounting seat is movably sleeved in the flat hole at the lower end of the swing rod through a pin shaft, and the swing rod is fixedly sleeved on the shaft rod. An upper pull rod is slidably mounted in the flat hole at the upper end, and a driving mechanism for controlling the upper pull rod to move up and down is arranged in the swing mechanism; the stirring assembly includes a plurality of stirring paddles horizontally arranged at the bottom of the slurry tank, the front end of the stirring shaft of the stirring paddle extends out of the slurry tank, and the adjacent stirring shafts are connected by a sprocket group 1 for transmission, a rotating shaft is rotatably mounted in the slurry tank, the front end of the rotating shaft is connected to the adjacent stirring shaft through a sprocket group 2 for transmission, and a full gear is fixedly mounted on the rotating shaft, and a rack segment 1 that can mesh with the full gear is arranged on the side of the upper slurry frame.

[0005] Further, the driving mechanism includes a straight groove member longitudinally and slidably sleeved outside the slurry tank. The upper end of the straight groove member is fixed to the upper pull rod. Rack segments two are symmetrically arranged on the left and right side walls inside the straight groove member. A driving motor is installed on the front side of the slurry tank. The output end of the driving motor is fixedly sleeved with a half gear, and the half gear is respectively meshed with the rack segments two on both sides.

[0006] Further, the sizing frame includes a filter frame with openings on both sides and below. A mesh belt conveyor is installed inside the filter frame. The mesh belt conveyor forms the bottom surface of the filter frame, and a conveyor belt driving device is arranged outside the filter frame.

[0007] Further, convex platforms are arranged on the left and right sides of the slurry tank, and the convex platforms correspond to the opening positions on both sides of the sizing frame.

[0008] Further, guide rods are symmetrically and longitudinally fixed on the front and rear sides of the slurry tank. Guide sleeves are fixed on both sides of the straight groove member, and the guide sleeves are slidably sleeved inside the guide rods.

[0009] Further, magnet sheets are respectively inlaid at corresponding positions on the opposite end faces of the full gear and the convex platform, and the two magnet sheets attract each other.

[0010] Further, a feeding conveyor belt and a discharging conveyor belt are arranged on the left and right sides of the slurry tank. The feeding conveyor belt is located at the entrance of the sizing frame, and the discharging conveyor belt is located at the exit of the sizing frame.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] By providing a sizing frame, a swinging mechanism, a driving mechanism and a stirring assembly, the swinging mechanism can control the up and down movement of the sizing frame in the slurry tank. When controlling, the incomplete gear drives the straight groove member to move up and down through meshing with the rack segment two, and then the upper pull rod pulls the swing rod to swing reciprocally, realizing the up and down movement of the sizing frame. And the swinging mechanism can work in coordination with the stirring assembly. When the sizing frame moves up and down, the stirring paddle can be automatically rotated through transmission cooperation, ensuring uniform sizing of the deep-fried pork strips in the slurry, improving the uniformity of sizing. By automatically controlling the up and down movement of the sizing frame and the stirring action of the stirring assembly, the sizing efficiency of the deep-fried pork strips is improved. This device realizes the automatic sizing process of the deep-fried pork strips through an automatic mechanical structure, reducing the labor intensity of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a front view structural schematic diagram of the present utility model;

[0014] Figure 2 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 3Schematic diagram of the three-dimensional sectional structure of the present utility model;

[0016] Figure 4 Schematic diagram of the front sectional structure of the present utility model;

[0017] Figure 5 Schematic diagram of the side sectional structure of the present utility model;

[0018] Figure 6 Schematic diagram of the sizing frame structure of the present utility model.

[0019] In the figure: 1, slurry tank; 2, sizing frame; 21, filter frame; 22, mesh belt conveyor; 23, conveyor drive device; 24, mounting seat; 25, first rack section; 26, pin shaft; 3, swing mechanism; 31, shaft rod; 32, swing rod; 33, oblong hole; 34, upper pull rod; 35, drive mechanism; 351, motor seat; 352, drive motor; 353, straight groove part; 354, second rack section; 355, half gear; 4, stirring assembly; 41, stirring paddle; 42, first sprocket set; 43, rotating shaft; 44, full gear; 45, second sprocket set; 5, boss; 6, guide sleeve; 7, guide rod; 8, feeding conveyor; 9, discharging conveyor; 10, magnet sheet. Specific embodiments

[0020] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0021] Please refer to Figure 1-6 , the present utility model provides a technical solution of a raw material sizing device for processing small crispy meat: Embodiment

[0022] According to Figure 1 and Figure 2 shown, it includes a slurry tank 1 and a sizing frame 2. The sizing frame 2 is arranged in the slurry tank 1 and is controlled by a swing mechanism 3 to move up and down in the slurry tank 1 to realize the sizing operation of the small crispy meat in the sizing frame 2. The specific structure of the sizing frame 2 is as Figure 6As shown in the figure, it includes a filter frame 21. The two sides and the bottom of the filter frame 21 are open. A mesh belt conveyor 22 is installed inside the filter frame 21. The mesh belt conveyor 22 forms the bottom surface of the filter frame 21. A conveyor belt driving device 23 is arranged outside the filter frame 21. The conveyor belt driving device 23 is arranged inside a waterproof machine case. Through the conveyor belt driving device 23, the mesh belt conveyor 22 can be controlled to drive inside the filter frame 21, realizing the transfer of the crispy pork strips from left to right. In order to realize the continuous processing and sizing of the crispy pork strips, a feeding conveyor belt 8 and a discharging conveyor belt 9 can be arranged on the left and right sides of the sizing liquid tank 1. The feeding conveyor belt 8 is located at the entrance of the sizing frame 2, and the discharging conveyor belt 9 is located at the exit of the sizing frame 2. And when the sizing frame 2 moves to the highest point, it can be level with the feeding conveyor belt 8 and the discharging conveyor belt 9. In this way, the unsized crispy pork strips conveyed from the feeding conveyor belt 8 can enter the sizing frame 2, and are evenly spread in the filter frame 2 through the transmission of the mesh belt conveyor 22. Then, sizing is carried out through the sizing frame 2. After sizing is completed, it is conveyed from the exit of the sizing frame 2 to the discharging conveyor belt 9 and continues to be transferred to the next process.

[0023] The specific structure of the swinging mechanism 3 is as Figure 3 and Figure 5 shown. It includes a shaft rod 31 rotatably sleeved on the central positions of the upper ends of the front and rear sides of the sizing liquid tank 1. It also includes a swing rod 32. The center of the swing rod 32 is fixedly sleeved on the shaft rod 31. And flat holes 33 are formed through the upper and lower ends of the swing rod 32. Mounting seats 24 are symmetrically and fixedly connected to the front and rear sides of the filter frame 21. A pin shaft 26 is arranged inside the mounting seat 24. And the pin shaft 26 is sleeved in the lower flat hole of the swing rod 32, so that the lower end of the swing rod 32 is movably connected to the side part of the filter frame 21. An upper pull rod 34 is slidably sleeved in the upper flat hole of the swing rod 32. When controlling the swinging mechanism 3 to move up and down inside the sizing liquid tank 1, the upper pull rod 34 can be manually pushed and pulled up and down to make the swing rod 32 rotate around the shaft rod 31, so as to drive the sizing frame 2 to move up and down inside the sizing liquid tank 1 through the swing rod 32, realizing the reciprocating oscillation of the crispy pork strips in the sizing frame 2 in the sizing liquid, and further evenly sizing the crispy pork strips.

[0024] In order to reduce labor and improve efficiency, a driving mechanism 35 for controlling the upper pull rod 34 to automatically move up and down is arranged inside the swinging mechanism 3, as Figure 4As shown in the figure, a straight groove member 353 is longitudinally and slidably sleeved outside the slurry tank 1, and the upper end of the straight groove member 353 is fixed to the upper pull rod 34. Rack sections two 354 are symmetrically arranged on the left and right side walls inside the straight groove member 353. A motor base 351 is installed on the front side of the slurry tank 1, and a driving motor 352 is installed on the motor base 351. The output end of the driving motor 352 is fixedly sleeved with a half gear 355, and the half gear 355 can be respectively engaged with the rack sections two 354 on both sides; when it is necessary to control the up and down movement of the upper pull rod 34 to drive the sizing frame 2 to move up and down in the slurry tank 1, the driving motor 352 can be used to drive the half gear 355 to rotate. The half gear 355 can be respectively engaged with the rack sections two 354 on both sides. Under the action of the meshing force, the straight groove member 353 and the upper pull rod 34 can be controlled to perform reciprocating up and down movements, and then the sizing frame 2 can be driven to reciprocate up and down through the swinging effect of the swing rod 32.

[0025] Guide rods 7 are longitudinally and symmetrically fixed on the left and right sides of the front and back of the slurry tank 1. Guide sleeves 6 are fixed on both sides of the straight groove member 353, and the guide sleeves 6 are slidably sleeved inside the guide rods 7. The cooperation of the guide sleeves 6 and the guide rods 7 provides guiding and limiting for the straight groove member 353, so that the straight groove member 353 can be driven to move up and down smoothly.

[0026] Since both ends of the sizing frame 2 are open, when the sizing frame 2 moves up and down in the slurry tank 1, due to the buoyancy of the slurry and the up and down movement of the sizing frame 2, the small crispy meat in the sizing frame 2 may fall from the two open ends. Therefore, convex platforms 5 are arranged at the positions corresponding to the sizing frame 2 on the left and right sides of the slurry tank 1. When the sizing frame 2 moves up and down and oscillates in the slurry tank 1, the two open ends of the sizing frame 2 can be blocked by the convex platforms 5 to prevent the small crispy meat from falling from the open ends.

[0027] A stirring assembly 4 is arranged at the bottom of the slurry tank 1, as Figure 2 and Figure 4As shown in the figure, a plurality of stirring paddles 41 are horizontally arranged at the bottom of the slurry tank 1. The front end of the stirring shaft of the stirring paddle 41 extends out of the slurry tank 1, and adjacent stirring paddles 41 are drivingly connected through a first sprocket group 42. A rotating shaft 43 is rotatably sleeved in the slurry tank 1. The front end of the rotating shaft 43 extends out of the slurry tank 1, and the rotating shaft 43 and the closest stirring paddle 41 are drivingly connected through a second sprocket group 45. A full gear 44 is fixedly sleeved on the rotating shaft 43. A first rack section 25 capable of meshing with the full gear 44 is arranged on the side of the filter frame 21. When the filter frame 21 moves up and down in the slurry tank 1, the full gear 44 can mesh with the first rack section 25. Under the meshing force between the first rack section 25 and the full gear 44, the full gear 44 is driven to rotate, and then the stirring paddle 41 connected thereto is controlled to rotate through the transmission effect of the second sprocket group 45. Then, through the transmission cooperation of the first sprocket group 42, each stirring paddle 41 is driven to rotate at the bottom of the slurry tank 1. The stirring paddle 41 can achieve a stirring effect at the bottom of the slurry tank 1, which can prevent the slurry from depositing and ensure the uniformity of the slurry. Moreover, by moving the sizing frame 2 up and down, the stirring assembly 4 is driven to start. Only during the sizing process will the stirring assembly 4 be started, thus achieving a linkage effect, enabling the sizing and stirring operations to be synchronized, and there is no need for an additional control mechanism to control the operation of the stirring assembly 4, reducing the equipment cost.

[0028] During specific use, for a raw material sizing device for processing small crispy meat of the present utility model, first, the swinging mechanism 3 is used to control the sizing frame 2 to move to the topmost position. At this time, the feeding conveyor belt 8, the mesh belt conveyor belt 22, and the discharging conveyor belt 9 are at the same height. The unsized small crispy meat in the feeding conveyor belt 8 is conveyed onto the mesh belt conveyor belt 22. Then, the motor base 351 is started to control the rotation of the half gear 355. Under the meshing of the half gear 355 with the two side second rack sections 354 in sequence, the straight groove member 353 is driven to move up and down, thereby pulling the upper pull rod 34 to move up and down. The swing rod 32 is driven by the upper pull rod 34 to rotate around the shaft rod 31, so that the rear end of the swing rod 32 makes an up-and-down reciprocating arc motion, and then the sizing frame 2 is controlled to move up and down in the slurry tank 1 to oscillate and size the small crispy meat inside; while the sizing frame 2 is moving up and down, the first rack section 25 can mesh with the full gear 44 to drive the rotating shaft 43 to rotate. Then, under the transmission cooperation of the second sprocket group 45 and the first sprocket group 42, the stirring paddle 41 at the bottom of the slurry tank 1 is driven to rotate to stir the slurry inside, making the slurry evenly distributed and improving the sizing uniformity of the small crispy meat; when sizing a batch of small crispy meat is completed, the sizing frame 2 is controlled to move to the topmost position again. The sized small crispy meat in the sizing frame 2 is conveyed to the discharging conveyor belt 9 on the right for the next processing step, and the feeding conveyor belt 8 conveys unsized small crispy meat into the sizing frame 2 again, thus realizing the continuous processing of sizing small crispy meat. Embodiment

[0029] On the basis of Embodiment 1, as Figure 4As shown in the figure, when the sizing frame 2 moves to the topmost position and is level with the loading conveyor belt 8 and the unloading conveyor belt 9, the first rack section 25 will disengage from the full gear 44. At this time, if the slurry in the slurry tank 1 flows, it may drive the stirring paddle 41 to rotate and shift. This will cause the first rack section 25 to fail to mesh smoothly with the full gear 44 when the sizing frame 2 moves downward again. To solve this problem, a magnet sheet 10 is respectively embedded at the corresponding positions on the opposite end faces of the full gear 44 and the convex platform 5. The two magnet sheets 10 attract each other. In this way, after the first rack section 25 disengages from the full gear 44, the suction force of the magnet sheet 10 can ensure that the full gear 44 is in a position where it can mesh smoothly with the first rack section 25 without shifting or rotating, thereby ensuring that the first rack section 25 and the full gear 44 can mesh smoothly when the sizing frame 2 moves downward again, and enabling the stirring assembly 4 to operate normally by starting the sizing frame 2.

[0030] The above are only the preferred embodiments of the present invention and do not limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A raw material sizing device for processing crispy pork strips, comprising a slurry tank (1) and a sizing frame (2), the sizing frame (2) is arranged inside the slurry tank (1), and it is characterized in that: The invention also comprises a swing mechanism (3) and a stirring assembly (4), wherein the swing mechanism (3) comprises a shaft (31) and a swing rod (32), wherein the shaft (31) is rotatably mounted on the upper ends of the front and rear sides of the slurry tank (1), the center of the swing rod (32) is fixedly mounted on the shaft (31), and flat holes (33) are penetrated through the upper and lower ends of the swing rod (32), and a mounting seat (24) is symmetrically fixedly connected to the front and rear sides of the slurry frame (2), and the mounting seat (24) is movably mounted in the flat hole at the lower end of the swing rod (32) through a pin shaft (26), and an upper pull rod (34) is slidably mounted in the flat hole at the upper end of the swing rod (32), and is arranged in the swing mechanism (3). A driving mechanism (35) is provided for controlling the upper pull rod (34) to move up and down; the stirring assembly (4) comprises a plurality of stirring paddles (41) arranged horizontally at the bottom of the slurry tank (1); the front end of the stirring shaft of the stirring paddle (41) extends out of the slurry tank (1), and adjacent stirring shafts are connected by a sprocket set (42); a rotating shaft (43) is rotatably mounted inside the slurry tank (1); the front end of the rotating shaft (43) is connected by a sprocket set (45) to adjacent stirring shafts, and a full gear (44) is fixedly mounted on the rotating shaft (43); and a rack segment (25) capable of meshing with the full gear (44) is provided on the side of the slurry frame (2).

2. The raw material coating device for processing crispy pork strips according to claim 1, wherein: The driving mechanism (35) comprises a straight groove member (353) which is longitudinally slidably mounted on the outer side of the slurry tank (1); the upper end of the straight groove member (353) is fixed to the upper pull rod (34); rack segments 2 (354) are symmetrically arranged on the left and right side walls inside the straight groove member (353); a driving motor (352) is installed on the front side of the slurry tank (1); a half gear (355) is fixedly mounted on the output end of the driving motor (352); and the half gear (355) is respectively meshed with the rack segments 2 (354) on both sides.

3. The slurry coating device for the raw materials used in the processing of crispy pork strips according to claim 1, characterized in that: The sizing frame (2) comprises a filter frame (21), the two sides and the bottom of the filter frame (21) are open, a mesh belt conveyor (22) is installed in the filter frame (21), the mesh belt conveyor (22) forms the bottom surface of the filter frame (21), and a conveyor drive device is arranged on the outside of the filter frame (21).

4. A raw material coating device for processing crispy pork strips according to claim 3, characterized in that: Bosses (5) are provided on the left and right sides of the slurry tank (1), and the bosses (5) correspond to the opening positions on both sides of the slurry application frame (2).

5. The slurry coating device for raw materials used in the processing of crispy pork strips according to claim 1, wherein: Guide rods (7) are symmetrically and longitudinally fixed on the front and rear sides of the slurry tank (1), guide sleeves (6) are fixed on both sides of the straight groove member (353), and the guide sleeves (6) are slidably sleeved in the guide rods (7).

6. The slurry coating device for raw materials used in the processing of crispy pork strips according to claim 1, wherein: Magnet pieces (10) are respectively embedded at corresponding positions on the opposite end surfaces of the full gear (44) and the boss (5), and the two magnet pieces (10) attract each other.

7. A slurry coating device for raw materials used in the processing of crispy pork strips according to claim 1, characterized in that: A loading conveyor belt (8) and a unloading conveyor belt (9) are arranged on the left and right sides of the slurry tank (1); the loading conveyor belt (8) is located at the entrance of the slurry frame (2), and the unloading conveyor belt (9) is located at the exit of the slurry frame (2).

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