Rotary material beating roller for automatic production line of spicy strips
The rotating paddle mechanism addresses the challenge of uniform oil distribution in uncut aglets by applying radial deformation, ensuring effective flavor absorption without surface damage.
Patent Information
- Application Number
- CN202421612879.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-09
AI Technical Summary
During the production process of existing spicy strips, it is difficult for seasoning oil to enter the spicy strips evenly without cutting them off, affecting the taste.
The rotary slap roller is used to rotate the slap strips through the roller, causing them to produce elastic deformation in the radial direction, thereby sucking the seasoning oil into the interior. The surface of the roller can be covered with a silicone sleeve and a protrusion to reduce frictional damage.
It is achieved that the seasoning oil can evenly absorb the inside of the spicy strip without cutting it, improving the taste and production efficiency of the spicy strips.
Smart Images
Figure CN223094726U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automated production of spicy strips, and specifically relates to a rotary beating roller for an automated production line of spicy strips. Background Art
[0002] The existing production process of spicy strips is roughly divided into the following steps:
[0003] 1. Raw material preparation: Prepare the main raw materials of spicy strips, including flour, seasoning materials, etc.
[0004] 2. Flour floc preparation: Mix flour and starch in a certain proportion, and add an appropriate amount of water and stir into flour flocs. The flour flocs need to go through processes such as stirring and mixing evenly.
[0005] 3. Extrusion molding: Press the flour flocs into a certain thickness and shape through an extruder, and the common shapes are strip-shaped or cylindrical.
[0006] 4. Cutting into strips: Cut the semi-finished product after extrusion molding into longer strip shapes, generally the length of the spicy strips.
[0007] 5. Flavoring: According to the ratio, put the corresponding quality of spicy strips and the corresponding quality of seasonings, including flavoring oil and solid seasonings, into a mixing and stirring device, and through the rotation and stirring of the mixing and stirring device, evenly cover the spicy strips with spiciness and fragrance on the surface.
[0008] 6. Packaging: The spicy strips after flavoring need to be packaged, and it can be automatically packaged by machine or manually packaged.
[0009] During the oiling process of spicy strips, after applying the flavoring oil on the spicy strips, it is also necessary to ensure that the flavoring oil can be evenly absorbed into the spicy strips to ensure the taste of the spicy strips; the traditional method is to cut the spicy strips and then stir and process them with the flavoring oil, so that the flavoring oil can enter the interior from the cut ends at both ends of the spicy strips; however, our company has developed an online mixing and automatic production system for spicy strips, which has changed the traditional production process of spicy strips. After coming out of the extruder, the spicy strips do not need to be cut, but directly pass through this system for mixing and processing, and finally automatically cut and enter the packaging process after completing the mixing. Therefore, our company realizes the seasoning processing without cutting the spicy strips. How to ensure that the flavoring oil enters the spicy strips without cutting is the problem we need to solve. Content of the Utility Model
[0010] In view of the above problems, the utility model provides a rotary beating roller for an automated production line of spicy strips. After the extra-long spicy strips are oiled, they are rotated and beaten by this beating roller, so that the spicy strips generate radial elastic deformation during the movement, thereby sucking the seasoning oil into the interior of the spicy strips and improving the taste of the spicy strips. It is applicable to the automated production of spicy strips.
[0011] To achieve the above object, the technical solution adopted by the present utility model is as follows:
[0012] A rotary material-beating roller for a spicy strip automatic production line, comprising a rotating shaft, with brackets arranged at both ends of the rotating shaft, and a rotatable roller arranged between the brackets; the rollers are annularly distributed with the rotating shaft as the axis.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] The rotating shaft is driven by a motor to rotate, and the rotating shaft drives the roller to rotate. The roller beats on the spicy strips, causing elastic deformation of the spicy strips in the radial direction, so as to suck the seasoning oil into the interior; the roller body can rotate, thus preventing the roller from rubbing against the spicy strips and damaging the surface of the spicy strips.
[0015] As a further improvement of the above solution, the tail end of the rotating shaft is connected to a servo motor or connected to a gear or a sprocket.
[0016] The technical effect of the above improvement is: the rotating shaft is directly driven by a servo motor to rotate, or the servo motor drives the gear mechanism or the sprocket mechanism to drive all the material-beating rollers to rotate.
[0017] As a further improvement of the above solution, three rollers are annularly distributed.
[0018] The technical effect of the above improvement is: preferably, three rollers are provided. When the spicy strips are moving, the rollers can intermittently beat the spicy strips, enabling the spicy strips to complete the radial elastic deformation and absorb the seasoning oil within an appropriate time.
[0019] As a further improvement of the above solution, a silica gel sleeve is sleeved on the surface of the roller, and protrusions are distributed on the surface of the silica gel sleeve.
[0020] The technical effect of the above improvement is: the silica gel sleeve has elasticity and is less likely to damage the surface of the spicy strips when squeezing the surface of the spicy strips. The protrusions on the surface can generate more extrusion deformation surfaces on the spicy strips, thereby improving the oil absorption effect.
[0021] As a further improvement of the above solution, protrusions are distributed on the surface of the roller.
[0022] The technical effect of the above improvement is: in the case of not using the silica gel sleeve, the protrusions distributed on the surface of the roller can increase the number of extrusion deformation surfaces generated on the surface of the spicy strips, thereby improving the oil absorption effect. Description of the Drawings
[0023] Figure 1 It is a top view structural schematic diagram of the material-beating roller.
[0024] Figure 2It is a schematic structural diagram of the end face of the material slapping roller.
[0025] Figure 3 It is a schematic structural diagram when the material slapping roller is running.
[0026] In the figure: 5. Material slapping roller; 6. Material supporting roller; 7. Oil collecting tank; 51. Rotating shaft; 52. Bracket; 53. Roller; 54. Gear or sprocket. Specific implementation mode
[0027] In order to enable those skilled in the art to better understand the technical solution, the technical solution will be described in detail below in combination with the embodiments. The description in this part is only exemplary and explanatory, and should not have any restrictive effect on the protection scope of this patent.
[0028] Please refer to Figures 1 to 3 , in a specific implementation mode, a rotary material slapping roller 5 for a spicy strip automatic production line includes a rotating shaft 51. Brackets 52 are arranged at both ends of the rotating shaft 51, and a rotatable roller 53 is arranged between the brackets 52; the rollers 53 are annularly distributed with the rotating shaft 51 as the axis.
[0029] Specifically, two brackets 52 are installed at the end of the rotating shaft 51. The brackets 52 can be disc-shaped or Y-shaped. Three freely rotatable rollers 53 are annularly installed on the brackets 52; when the rotating shaft 51 is driven to rotate by a driving mechanism, the brackets 52 are driven to rotate, and the rollers 53 on the brackets 52 will strike the spicy strips passing below the material slapping roller 5. The spicy strips move in the oil collecting tank 7, and the rollers 53 slap on the spicy strips, causing the spicy strips to produce elastic deformation in the radial direction, so as to absorb the seasoning oil pre-applied on the spicy strips, or absorb the seasoning oil in the oil collecting tank 7.
[0030] As a preferred mode of the above embodiment, the tail end of the rotating shaft 51 is connected to a servo motor or connected to a gear or sprocket 54.
[0031] Such as Figure 2 , preferably, three rollers 53 are annularly distributed.
[0032] Preferably, a silica gel sleeve is sleeved on the surface of the roller 53, and protrusions are distributed on the surface of the silica gel sleeve.
[0033] An outer sleeve is formed of food-grade silica gel material and sleeved on the surface of the roller 53. There are hemispherical protrusions on the surface of the silica gel sleeve. When the silica gel sleeve strikes the spicy strips, the spicy strips are deformed. At the same time, because silica gel has elasticity, it can avoid rigid impact with the spicy strips and damage the surface of the spicy strips.
[0034] Preferably, protrusions are distributed on the surface of the roller 53. The protrusions are preferably hemispherical protrusions.
[0035] The specific working principle of the present invention:
[0036] As Figure 3 shown, the spicy strips move in the oil collecting tank 7. The oil collecting tank 7 is provided with supporting rollers 6 distributed therein to reduce the friction force when the spicy strips move in the oil collecting tank 7. The beating rollers 5 are distributed along the length direction of the oil collecting tank 7 and rotate synchronously. By hitting the spicy strips with the rollers 53, the spicy strips are elastically deformed, so that the seasoning oil on the spicy strips or the seasoning oil in the oil collecting tank 7 is sucked into the interior of the spicy strips, increasing the flavor absorption.
[0037] It should be noted that in this article, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Specific examples are used in this article to elaborate on the principles and implementation manners of the technical solution of this patent. The description of the above examples is only used to help understand the method of this patent and its core idea. The above is only the preferred implementation manner of this patent. It should be pointed out that due to the limited nature of written expression and the objectively infinite specific structures, for those of ordinary skill in the art, without departing from the principle of this patent, several improvements, refinements or changes can be made, or the above technical features can be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the patent to other occasions without improvement, shall all be regarded as the protection scope of this patent.
Claims
1. A rotary material - slapping roller for a spicy strip automated production line, characterized in that It includes a rotating shaft (51). Brackets (52) are provided at both ends of the rotating shaft (51), and a rotatable roller (53) is provided between the brackets (52); the rollers (53) are annularly distributed with the rotating shaft (51) as the axis; Protrusions are distributed on the surface of the roller (53), or a silica gel sleeve is sleeved on the surface of the roller (53), and protrusions are distributed on the surface of the silica gel sleeve.
2. The rotary material slapping roller for the spicy strip automatic production line according to claim 1, characterized in that, The tail end of the rotating shaft (51) is connected to a servo motor or a gear or a sprocket (54).
3. A rotary material-patting roller for a spicy strip automatic production line according to claim 1, characterized in that, There are three rollers (53) distributed annularly.