Wastewater filter element device for removing trace copper
Through a multi-stage filter structure and a metal replacement filter element with higher activity than copper, combined with a backwash device, the problem of low efficiency and incomplete treatment of copper-containing wastewater in the prior art is solved, and efficient and low-cost wastewater treatment effect is achieved.
Patent Information
- Application Number
- CN202422332662.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The prior art has problems of low efficiency, easy to cause secondary pollution and insufficient flux when treating copper-containing wastewater, especially the replacement method is inefficient and incomplete, and the membrane filtration method is not suitable for high-throughput treatment.
A wastewater filter element device with a multi-stage filter structure is designed, including an impurity filter element, an organic filter element and a replacement filter element. It uses a replacement filter element made of metal reactants with higher activity than copper through powder sintering or foaming technology, and combines a backwashing device to achieve efficient removal of trace amounts of copper.
It achieves efficient removal of trace copper in wastewater, improves treatment efficiency, reduces production costs, avoids filter element blockage and secondary pollution, and provides a more cost-effective treatment solution.
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Figure CN223096339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, and more specifically, to a wastewater filter core device for removing trace copper. Background Art
[0002] Copper, as a material with excellent electrical conductivity and ductility, has a wide range of applications in the fields of electronic components and the like. In the process of manufacturing copper-containing components (such as yellow light etching, electroplating, etc.), a large amount of copper-containing wastewater is generated, which seriously threatens the environment and water resource security. The existing treatment of copper-containing wastewater mainly includes precipitation method, replacement method, membrane filtration method, etc. Among them, the precipitation method mainly uses excessive sulfide ions for treatment, which is easy to cause secondary pollution of water bodies. The replacement method usually uses active metal powder to replace copper ions in copper-containing wastewater, thereby reducing the copper content, but its efficiency is low and there is a defect of incomplete replacement. Due to factors such as low water flux, the membrane filtration method is not suitable for high-throughput wastewater treatment. Therefore, how to efficiently treat copper-containing wastewater has become an urgent problem to be solved. Summary of the Utility Model
[0003] The utility model provides a wastewater filter core device for removing trace copper to solve the problems put forward in the above background art. To achieve the above purpose, the utility model provides the following technical solutions: a wastewater filter core device for removing trace copper, including a filter body, and flanges are respectively provided at both ends of the filter body; a sealing ring is provided on the flange, and the flange is hermetically connected to the filter body through the sealing ring; an impurity filter core, an organic matter filter core and a replacement filter core are sequentially arranged inside the filter body.
[0004] Preferably, the materials of the flange and the filter body are high molecular materials or stainless steel, and the material of the sealing ring is rubber or high molecular material.
[0005] Preferably, the impurity filter core is made of high molecular material or paper material.
[0006] Preferably, the pore size of the impurity filter core is 1 to 100 microns.
[0007] Preferably, the organic matter filter core is activated carbon or graphene.
[0008] Preferably, the pore size of the organic matter filter core is 1 to 1000 microns.
[0009] Preferably, the replacement filter core includes a metal reactant, and the metal reactant is aluminum or zinc.
[0010] Preferably, the metal reactant is formed by sintering metal powder or by metal foaming.
[0011] Preferably, the effective pore diameter of the replacement filter element is 1 to 1000 microns.
[0012] Preferably, it further includes a backwashing device, which includes a primary backwashing mechanism and a secondary backwashing mechanism. The primary backwashing mechanism is arranged in cooperation with the impurity filter element, and the secondary backwashing mechanism is arranged in cooperation with the organic matter filter element. A sewage discharge port is provided at the bottom of the filter body, and the sewage discharge port is used to discharge the sewage generated by the primary backwashing mechanism and the secondary backwashing mechanism.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model is reasonably designed and has a simple structure. By setting a multi-stage filtering structure, the impurity filter element is used to filter impurities and particulate matters in the wastewater to prevent the subsequent filter elements from being blocked; the organic matter filter element is used to adsorb organic pollutants; the filter element of the last stage is made of a metal material with a higher activity than copper and is made by powder sintering or metal foaming technology to ensure a high specific surface area. The present utility model combines the metal replacement reaction with a high specific surface area, realizes the filtration treatment of trace copper in the wastewater, solves the defects of low efficiency and incomplete replacement in the existing replacement method, provides a more cost-effective and efficient solution for the efficient treatment of copper-containing wastewater, and helps to improve the wastewater treatment efficiency and reduce the production cost. Description of the Drawings
[0014] Figure 1 is a schematic cross-sectional structure diagram of the wastewater filter element device for removing trace copper according to an embodiment of the present utility model;
[0015] In Figure 1 the correspondence between the names of the various components and the reference numerals of the drawings is as follows:
[0016] 1--filter body, 2--flange, 3--sealing ring, 4--impurity filter element, 5--organic matter filter element, 6--replacement filter element. Specific Embodiments
[0017] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings. The attached drawings are only for reference and explanation, and are not used to limit the embodiments of the present disclosure. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0018] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0019] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "connected" and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0020] Please refer to Figure 1 , the present utility model provides a wastewater filter core device for removing trace copper, which includes a filter body 1, and flanges 2 are respectively arranged at both ends of the filter body 1; a sealing ring 3 is arranged on the flange 2, and the flange 2 is hermetically connected to the filter body 1 through the sealing ring 3; an impurity filter core 4, an organic matter filter core 5 and a replacement filter core 6 are sequentially arranged inside the filter body 1.
[0021] In the embodiment of the present utility model, the wastewater filter core device mainly includes the following four major components: The first part is the assembly part. It mainly includes the flange 2 and fastening screws. The flange 2 is installed on the filter body 1 through the fastening screws, and a conduit is connected to the end of the flange 2. Among the two flanges at both ends of the filter body 1, the conduit on one flange is used for water inlet, and the conduit on the other flange is used for water outlet. The second part is the sealing part, which is constituted by the sealing ring 3 arranged on the flange 2 to prevent water leakage. The third part is the pre-filtering part, that is, the impurity filter core 4 and the organic matter filter core 5, which preferentially remove impurities and organic matters in the wastewater by pre-filtering to prevent the clogging of the filter core in the subsequent process. The fourth part is the core filtering part, that is, the replacement filter core 6, which filters trace copper in the wastewater through a replacement reaction.
[0022] The working process of this embodiment is as follows: Wastewater enters the filter body 1 from the flange 2 through the conduit on one side, then successively passes through the impurity filter core 4, the organic matter filter core 5 and the replacement filter core 6, and finally is discharged from the flange 2 at the other end through the conduit.
[0023] Preferably, the flange 2 and the filter body 1 are made of polymer materials or stainless steel, and the sealing ring 3 is made of rubber or polymer materials. In this embodiment, in order to enhance the durability and service life of the wastewater filter core device, the flange 2 and the filter body 1 can be made of corrosion-resistant polymer materials or stainless steel materials, and the sealing ring 3 can be made of rubber and other polymer materials, with both elasticity and corrosion resistance.
[0024] Preferably. The impurity filter core 4 is made of polymer materials or paper materials.
[0025] Preferably, the pore size of the impurity filter core 4 is 1 to 100 micrometers. The sub-structure of the impurity filter core 4 for filtering impurities and particulate matters mainly relies on the size effect of the pores, with the pore size being 1 to 100 micrometers.
[0026] Preferably, the organic matter filter core 5 is activated carbon or graphene. The sub-structure of the organic matter filter core 5 for adsorbing organic matters can be made of activated carbon material or graphene with a relatively high surface energy.
[0027] Preferably, the pore size of the organic matter filter core 5 is 1 to 1000 micrometers. The sub-structure of the organic matter filter core 5 for adsorbing organic matters has a pore size of 1 to 1000 micrometers.
[0028] Preferably, the replacement filter core 6 includes a metal reactant, and the metal reactant is aluminum or zinc. In the core filtering part, the metal reactant in the replacement filter core 6 is made of a metal material with a higher activity than copper, such as aluminum, zinc, etc.
[0029] Preferably, the metal reactant is formed by sintering metal powder or by metal foaming. In this embodiment, the metal reactant used to react with the wastewater is made by powder sintering or metal foaming technology to ensure a high specific surface area.
[0030] Preferably, the effective pore size of the replacement filter core 6 is 1 to 1000 micrometers.
[0031] Preferably, it further includes a backwashing device, which includes a primary backwashing mechanism and a secondary backwashing mechanism. The primary backwashing mechanism is arranged in cooperation with the impurity filter element 4, and the secondary backwashing mechanism is arranged in cooperation with the organic matter filter element 5. A sewage discharge port is provided at the bottom of the filter body 1, and the sewage discharge port is used to discharge the sewage generated by the primary backwashing mechanism and the secondary backwashing mechanism. In this embodiment, the function of the backwashing device is to remove the impurities trapped in the filter element, so that the filter element can restore its filtering ability in a short time. Specifically, the primary backwashing mechanism acts on the impurity filter element 4 to reduce the suspended impurities on the surface of the impurity filter element 4 by combining water flow flushing and air flushing, and the flushing sewage flows out from the sewage discharge port below. The secondary backwashing mechanism acts on the organic matter filter element 5, and also quickly removes pollutants by combining water flow and air flushing.
[0032] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model is reasonably designed and has a simple structure. By setting a multi-stage filtering structure, the impurity filter element is used to filter impurities and particulate matters in the wastewater to prevent the subsequent filter elements from being blocked; the organic matter filter element is used to adsorb organic pollutants; the filter element of the last stage is made of a metal material with higher activity than copper and is made by powder sintering or metal foaming technology to ensure a high specific surface area. The present utility model combines the metal displacement reaction and the high specific surface area to realize the filtration treatment of trace copper in the wastewater, solves the defects of low efficiency and incomplete displacement in the existing displacement method, provides a more cost-effective and efficient solution for the efficient treatment of copper-containing wastewater, and helps to improve the wastewater treatment efficiency and reduce the production cost.
[0033] The embodiments of the present utility model are given for the purpose of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and to enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.
Claims
1. A wastewater filter core device for removing trace copper, characterized in that, It includes a filter body (1), and flanges (2) are respectively provided at both ends of the filter body; a sealing ring (3) is provided on the flange, and the flange is hermetically connected to the filter body through the sealing ring; an impurity filter element (4), an organic matter filter element (5) and a replacement filter element (6) are sequentially arranged inside the filter body.
2. The wastewater filtration core device for removing trace copper according to claim 1, wherein The flange and the filter body are made of polymer materials or stainless steel, and the sealing ring is made of rubber or polymer materials.
3. The wastewater filtration core device for removing trace copper according to claim 1, characterized in that, The impurity filter element is made of polymer materials or paper materials.
4. The wastewater filtration core device for removing trace copper according to claim 3, characterized in that, The pore size of the impurity filter element is 1 to 100 microns.
5. The wastewater filtration core device for removing trace copper according to claim 1, characterized in that, The organic matter filter element is activated carbon or graphene.
6. The wastewater filtration core device for removing trace copper according to claim 5, characterized in that, The pore size of the organic matter filter element is 1 to 1000 microns.
7. The wastewater filtration core device for removing trace copper according to claim 1, characterized in that, The replacement filter element includes a metal reactant, and the metal reactant is aluminum or zinc.
8. The wastewater filter element device for removing trace copper according to claim 7, characterized in that, The metal reactant is formed by sintering metal powder or by metal foaming.
9. The wastewater filtration core device for removing trace copper according to claim 7, characterized in that, The effective pore diameter of the replacement filter element is 1 to 1000 microns.
10. The wastewater filtration core device for removing trace copper according to any one of claims 1 to 9, characterized in that, It further includes a backwashing device, the backwashing device includes a primary backwashing mechanism and a secondary backwashing mechanism, the primary backwashing mechanism is arranged in cooperation with the impurity filter element, the secondary backwashing mechanism is arranged in cooperation with the organic matter filter element, a sewage discharge port is provided at the bottom of the filter body, and the sewage discharge port is used to drain away the sewage generated by the primary backwashing mechanism and the secondary backwashing mechanism.