Waste gas circulating system for floating sand bucket
The float sanding bucket system recycles exhaust gases through a filtration system back into the air blower, addressing inefficiencies and cost issues in existing systems by improving energy use and filtration.
Patent Information
- Application Number
- CN202422286824.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the existing floating sand bucket technology, waste gas has not been effectively utilized, resulting in energy waste and increased operating costs.
A waste gas circulation system is designed to guide the waste gas into the dust removal assembly through a recycling tube for purification and then re-injection into the blower to realize the recycling of waste gas.
It improves energy utilization efficiency, reduces production costs, and enhances the waste gas purification effect.
Smart Images

Figure CN223096368U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of waste gas recycling, and in particular to a waste gas recycling system for a floating sand barrel. Background Art
[0002] Investment casting, also known as lost wax casting or precision casting, is an advanced process designed for the production of metal castings with complex shapes, high precision and high surface finish. The process begins with the careful production of a wax pattern, which is an accurate prototype of the final casting, and its shape and details are crucial. Subsequently, this prototype undergoes multiple delicate processes, among which the key steps include slurry application (also known as slurry coating, coating) and sandblasting with a floating sand bucket (also known as sanding, sand casting) to build a solid and breathable shell to prepare for subsequent metal pouring.
[0003] In the existing floating sand bucket technology, its core components usually include a barrel body, a high-efficiency sandblasting device installed on the side of the barrel body, and a blower as a power source. The latter is often fixed at the bottom of the barrel body to drive the sand to spray evenly on the surface of the wax model. In addition, the top of the barrel is cleverly designed with a dust removal port to promptly remove the dust and exhaust gas generated during the sandblasting process to ensure the cleanliness of the operating environment and the health of the workers. The dust removal port is generally connected to professional dust removal equipment to achieve preliminary purification of exhaust gas and effective collection of dust.
[0004] However, it is worth noting that although the current system can effectively treat and purify the exhaust gas, these purified gases are often directly discharged into the external environment and fail to be further effectively utilized. This not only causes a significant waste of energy, but also virtually increases the overall operating cost of the investment casting process. Obviously, there is significant room for optimization. Utility Model Content
[0005] The purpose of the present application is to provide an exhaust gas circulation system for a floating sand barrel, so as to solve the problem that the exhaust gas cannot be effectively utilized in the above-mentioned related technologies.
[0006] The waste gas circulation system for a floating sand barrel provided in the present application adopts the following technical solution:
[0007] A waste gas circulation system for a floating sand barrel comprises a barrel body, a blower, a feeding assembly and a dust removal assembly. A feeding pipe connected to the feeding assembly is arranged at the lower part of the barrel body, a plurality of recovery pipes connected to the inlet of the dust removal assembly are arranged at the upper part of the barrel body, a plurality of circulation pipes connected to the outlet of the dust removal assembly are arranged on the outer side surface of the blower, and an air intake pipe connected to the bottom of the barrel body is arranged on the other side of the blower.
[0008] By adopting the above technical solution, due to the connection setting of the recovery pipe and the circulation pipe, the waste gas generated during the floating sand bucket process is recovered into the dust removal component through the recovery pipe, and after the dust removal component purifies the waste gas, the waste gas is re-injected into the blower through the circulation pipe, so as to realize the recycling of the waste gas, improve the utilization efficiency of energy, and reduce the overall production cost.
[0009] Optionally, the number of the recovery pipes is not less than four.
[0010] By adopting the above technical solution, due to the setting of the number of the recovery pipes, the efficiency of recovering and utilizing the waste gas is improved, and at the same time, the purification effect of the waste gas is enhanced, reducing the possibility that the waste gas is directly discharged without being processed by the dust removal component.
[0011] Optionally, at least two ends of the recovery pipes are fixedly arranged at the top of the barrel body, and the other ends of the recovery pipes are fixedly arranged at the upper part of the vertical side wall of the barrel body.
[0012] By adopting the above technical solution, due to the installation distribution of the recovery pipes, the possibility that the waste gas is directly discharged or escapes to the outside without being processed by the dust removal component is further reduced, and the purification effect of the waste gas is enhanced.
[0013] Optionally, the dust removal component is a bag dust collector, the end of the recovery pipe far away from the barrel body is connected to the inlet of the bag dust collector, and one end of the circulation pipe is connected to the outlet of the bag dust collector.
[0014] By adopting the above technical solution, since the dust removal component is a bag dust collector, during the application process, the control system adopted by the bag dust collector can realize automatic adjustment to ensure the stable operation of the equipment under various working conditions. This kind of stability not only improves the dust removal efficiency, but also reduces the failure rate and maintenance cost of the equipment.
[0015] Optionally, the number of the blowers is at least two, and the number of the feed pipes is the same as that of the blowers.
[0016] By adopting the above technical solution, due to the setting of the number of the blowers, a greater wind force can be provided, which is convenient for the sand in the barrel to better adhere to the outer surface of the wax mold, improving the service performance of the floating sand bucket.
[0017] Optionally, a discharge port is opened at the lower part of the vertical outer side surface of the barrel body, and a sealing plate for blocking the discharge port is further arranged outside the barrel body.
[0018] By adopting the above technical solution, due to the cooperative setting of the discharge port and the sealing plate, when it is necessary to overhaul the barrel body, the staff can open the sealing plate, which is convenient for discharging the original sand in the barrel from the discharge port, improving the corresponding overhaul efficiency.
[0019] Optionally, a locking pin is provided on the side surface of the barrel body, a locking block is fixedly provided on one side edge of the discharge port, and one side of the plugging plate is hinged to the outer side edge of the discharge port through a hinge shaft; a fixing plate is fixedly provided on the side edge of the plugging plate away from the hinge shaft, and a fixing notch for the locking block to penetrate is formed on the fixing plate, and a locking through hole for the locking pin to be inserted is formed on the part of the locking block penetrating the fixing notch.
[0020] By adopting the above technical solution, the opening and closing locking of the plugging plate is facilitated.
[0021] Optionally, an elastic sealing strip is provided on the side surface of the plugging plate, a limiting retaining ring is fixedly provided on the side surface of the plugging plate facing the discharge port, a sealing groove for the elastic sealing strip to be embedded and fixed is formed on the outer side surface of the limiting retaining ring, a part of the elastic sealing strip protrudes from the sealing groove, and the protruding part of the elastic sealing strip can be in tight contact with the inner wall of the discharge port.
[0022] By adopting the above technical solution, when the plugging plate plugs the discharge port, the limiting retaining ring is synchronously inserted into the inside of the discharge port, and at the same time, the elastic sealing strip fixed on the outer side surface of the limiting retaining ring is in tight contact with the inner wall of the discharge port, thereby reducing the possibility of the sand in the barrel leaking out between the discharge port and the plugging plate, and improving the sealing performance when the discharge port is in a plugged state.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. Due to the connection arrangement of the recovery pipe and the circulation pipe, the waste gas generated during the floating sand barrel process is recovered into the dust removal assembly through the recovery pipe, and after the dust removal assembly purifies the waste gas, the waste gas is re-injected into the blower through the circulation pipe, thereby realizing the recycling of the waste gas, improving the energy utilization efficiency, and reducing the overall production cost.
[0025] 2. Due to the cooperation arrangement of the discharge port and the plugging plate, when it is necessary to repair the barrel body, the staff can open the plugging plate, which is convenient for discharging the original sand in the barrel from the discharge port, and improving the corresponding repair efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0027] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application;
[0028] Figure 2It is a schematic structural diagram showing the installation and distribution structure of the recovery pipe in the embodiment of the present application;
[0029] Figure 3 It is a partial sectional structural diagram showing the installation and cooperation of the sealing plate in the embodiment of the present application;
[0030] Figure 4 It is a partial sectional structural diagram showing the installation and cooperation of the locking pin in the embodiment of the present application;
[0031] Figure 5 Is Figure 4 An enlarged schematic diagram of part A in
[0032] Figure 6 It is a partial sectional structural diagram showing the installation and cooperation of the elastic clamping member in the embodiment of the present application;
[0033] Figure 7 Is Figure 6 An enlarged schematic diagram of part B in
[0034] In the figure, 1 is the barrel body; 11 is the feed pipe; 12 is the recovery pipe; 13 is the discharge port; 14 is the locking block; 141 is the locking through hole; 142 is the positioning groove; 2 is the feed assembly; 3 is the dust removal assembly; 31 is the bag dust collector; 4 is the blower; 41 is the intake pipe; 42 is the circulation pipe; 5 is the sealing plate; 51 is the fixing plate; 511 is the fixing notch; 52 is the limiting retaining ring; 521 is the sealing groove; 6 is the locking pin; 61 is the placement groove; 7 is the elastic sealing strip; 8 is the elastic clamping member; 81 is the compression spring; 82 is the arc-shaped convex block. Detailed implementation manners
[0035] The following further describes the present application in detail with reference to all the drawings.
[0036] Embodiment:
[0037] Referring to Figure 1 And Figure 2 A waste gas circulation system for a floating sand barrel includes a barrel body 1, a blower 4, a feed assembly 2, and a dust removal assembly 3. Among them, a feed pipe 11 communicating with the feed assembly 2 is provided at the lower part of the barrel body 1, several recovery pipes 12 communicating with the inlet of the dust removal assembly 3 are provided at the upper part of the barrel body 1, several circulation pipes 42 communicating with the outlet of the dust removal assembly 3 are provided on the outer side surface of the blower 4, and an intake pipe 41 communicating with the bottom of the barrel body 1 is provided on the other side of the blower 4;
[0038] When the floating sand bucket is in operation, first, the sand is conveyed into the bucket body 1 through the feeding assembly 2. Then, by starting the blower 4, the sand in the bucket body 1 is lifted and adheres to the surface of the wax mold. The waste gas generated during this process is recovered into the dust removal assembly 3 through the recovery pipe 12, and after the dust removal assembly 3 purifies the waste gas, the waste gas is re-injected into the blower 4 through the circulation pipe 42, thereby realizing the recycling of the waste gas.
[0039] Refer to Figure 1 and Figure 2 , the number of blowers 4 is two, and the number of intake pipes 41 is the same as that of the blowers 4, which can provide greater wind force and improve the performance of the floating sand bucket. The number of recovery pipes 12 is four. Two of the recovery pipes 12 are fixedly arranged at the top of the bucket body 1 at one end, and the other two recovery pipes 12 are fixedly arranged at the upper part of the vertical side wall of the bucket body 1 at one end, so as to better recycle the waste gas.
[0040] Refer to Figure 2 , the dust removal assembly 3 is a bag dust collector 31, which is a conventional dust removal device and will not be elaborated here; the end of the recovery pipe 12 far from the bucket body 1 is connected to the inlet of the bag dust collector 31, and one end of the circulation pipe 42 is connected to the outlet of the bag dust collector 31.
[0041] Refer to Figure 3 , Figure 4 and Figure 5 , a discharge port 13 is opened at the lower part of the vertical outer side surface of the bucket body 1. A sealing plate 5 for blocking the discharge port 13 and a locking pin 6 for fixing the sealing plate 5 are also arranged outside the bucket body 1. One side of the sealing plate 5 is hinged to the outer edge of the discharge port 13 through a hinge shaft;
[0042] A locking block 14 is fixedly arranged on the edge of the discharge port 13 far from the hinge shaft, and a fixing plate 51 is fixedly arranged on the side edge of the sealing plate 5 far from the hinge shaft. A fixing notch 511 for the locking block 14 to penetrate is opened on the fixing plate 51, and a locking through hole 141 for the locking pin 6 to be inserted is opened on the part of the locking block 14 penetrating the fixing notch 511.
[0043] Refer to Figure 6 and Figure 7 , an elastic clamping member 8 is arranged on the outer side surface of the locking pin 6. The elastic clamping member 8 includes a compression spring 81 and an arc-shaped convex block 82. A placement groove 61 for the elastic clamping member 8 to be placed is opened on the outer circumference of the locking pin 6. The compression spring 81 presses the arc-shaped convex block 82, so that a part of the arc-shaped convex block 82 protrudes from the placement groove 61, and the protruding part of the arc-shaped convex block 82 is an arc surface, and the corresponding arc length of the arc surface is a minor arc. At the same time, a positioning groove 142 for the protruding part of the arc-shaped convex block 82 to be inserted is opened on the inner wall of the locking through hole 141.
[0044] Refer to Figure 3, an elastic sealing strip 7 made of rubber is provided on the side surface of the plugging plate 5. A limiting retaining ring 52 is integrally formed on the side surface of the plugging plate 5 facing the discharge port 13. A sealing groove 521 for the elastic sealing strip 7 to be embedded and fixed by glue is formed on the outer side surface of the limiting retaining ring 52. After the elastic sealing strip 7 is installed, a part of the elastic sealing strip 7 protrudes from the sealing groove 521, and the protruding part of the elastic sealing strip 7 can be in tight contact with the inner wall of the discharge port 13.
[0045] The implementation principle of the embodiment of the present application is as follows:
[0046] When the floating sand bucket is in operation, first, the sand is conveyed into the bucket body 1 through the feeding assembly 2, and then by starting the blower 4, the sand in the bucket body 1 is lifted and adheres to the surface of the wax mold. The waste gas generated during this process is recovered into the dust removal assembly 3 through the recovery pipe 12, and after the dust removal assembly 3 purifies the waste gas, the waste gas is re-injected into the blower 4 through the circulation pipe 42, so as to realize the recycling of the waste gas.
[0047] Unless otherwise defined, the terms or scientific terms used in this application should have the ordinary meanings understood by those of ordinary skill in the art to which this application belongs. The terms "first", "second", "third" and similar terms used in the text of this application do not represent any order, quantity or importance, but are only used to distinguish different components. The terms "a" or "an" and similar terms do not represent a quantity limitation, but mean that there is at least one. The terms "comprising" or "including" and similar terms are intended to cover the elements or objects appearing before "comprising" or "including" and their equivalents listed after "comprising" or "including", and do not exclude other elements or objects. The terms "upper", "lower", "left", "right", etc. are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationships may also change accordingly.
[0048] The embodiments of the present specific implementation manners are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. The same components are denoted by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. An exhaust gas circulation system for a floating sand bucket, characterized in that, It includes a barrel body (1), a blower (4), a feeding assembly (2) and a dust removal assembly (3). A feeding pipe (11) communicating with the feeding assembly (2) is arranged at the lower part of the barrel body (1). A plurality of recovery pipes (12) communicating with the inlet of the dust removal assembly (3) are arranged at the upper part of the barrel body (1). A plurality of circulation pipes (42) communicating with the outlet of the dust removal assembly (3) are arranged on the outer side surface of the blower (4). An air inlet pipe (41) communicating with the bottom of the barrel body (1) is arranged on the other side of the blower (4).
2. The exhaust gas circulation system for a floating sand bucket according to claim 1, characterized in that, The number of the recovery pipes (12) is not less than four.
3. The exhaust gas circulation system for a floating sand bucket according to claim 2, characterized in that, One end of at least two recovery pipes (12) is fixedly arranged at the top of the barrel body (1), and one end of the remaining recovery pipes (12) is fixedly arranged at the upper part of the vertical side wall of the barrel body (1).
4. An exhaust gas circulation system for a floating sand bucket according to claim 1, characterized in that, The dust removal assembly (3) is a bag dust collector (31). The end of the recovery pipe (12) far from the barrel body (1) is connected to the inlet of the bag dust collector (31), and one end of the circulation pipe (42) is connected to the outlet of the bag dust collector (31).
5. The exhaust gas circulation system for a floating sand bucket according to claim 1, characterized in that, The number of the blowers (4) is at least two, and the number of the air inlet pipes (41) is the same as that of the blowers (4).
6. The exhaust gas circulation system for a floating sand bucket according to claim 1, characterized in that, A discharge port (13) is formed in the lower part of the vertical outer side surface of the barrel body (1), and a sealing plate (5) for blocking the discharge port (13) is further arranged outside the barrel body (1).
7. An exhaust gas circulation system for a floating sand bucket according to claim 6, characterized in that, A locking pin (6) is arranged on the side surface of the barrel body (1). A locking block (14) is fixedly arranged on one side edge of the discharge port (13). One side of the sealing plate (5) is hinged to the outer side edge of the discharge port (13) through a hinge shaft; A fixing plate (51) is fixedly arranged on the side edge of the side surface of the sealing plate (5) far from the hinge shaft. A fixing notch (511) for the locking block (14) to penetrate through is formed in the fixing plate (51). A locking through hole (141) for the locking pin (6) to be inserted into is formed in the part of the locking block (14) penetrating through the fixing notch (511).
8. The exhaust gas circulation system for a floating sand bucket according to claim 7, characterized in that, An elastic sealing strip (7) is arranged on the side surface of the sealing plate (5). A limiting retaining ring (52) is fixedly arranged on the side surface of the sealing plate (5) facing the discharge port (13). A sealing groove (521) for the elastic sealing strip (7) to be embedded and fixed is formed on the outer side surface of the limiting retaining ring (52). A part of the elastic sealing strip (7) protrudes from the sealing groove (521), and the protruding part of the elastic sealing strip (7) can be in tight contact with the inner wall of the discharge port (13).