Feed additive liquid preparation stirring tank

The integrated grinding and mixing system in the feed additive tank addresses uneven mixing and grinding limitations, ensuring uniformity and flexibility in handling diverse materials, thereby improving product quality and efficiency.

CN223096665UActive Publication Date: 2025-07-15寿光市古城街道畜牧兽医工作站
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Patent Information

Application Number
CN202422340869.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, traditional stirring equipment does not stir sufficiently, has blind spots, and lacks an integrated crushing mechanism, resulting in uneven mixing and affecting product quality and production efficiency.

Method used

A feed additive liquid mixing stirring tank is designed, including a stirring mechanism and a crushing mechanism, and multiple sets of stirring rods, oblique stirring sheets, spiral sheets and crushing shafts are used to synchronize stirring and crushing through a transmission mechanism, enhancing mixing uniformity and crushing efficiency.

Benefits of technology

It realizes all-round mixing of materials in the tank body, improves the mixing efficiency and crushing effect, ensures the consistency and production efficiency of product quality, and adapts to material treatment of different types and specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feed additive liquid preparation stirring tank, which comprises a bottom frame, a stirring mechanism is arranged on the bottom frame, the stirring mechanism comprises a tank body, two groups of shaft seats, a center rod and a stirring rod, the tank body is arranged on the bottom frame, the two groups of shaft seats are arranged at the two ends of the bottom frame, and the center rod is arranged on the stirring rod. The center rod is arranged in the tank body, the two ends of the center rod are rotationally installed on the shaft seats, the multiple sets of stirring rods are installed on the outer wall of the center rod, a smashing mechanism is arranged at the top end of the tank body and comprises a smashing box, a smashing shaft, smashing tooth pieces, a transmission gear, an installation plate and a linkage gear, and the smashing box is installed on the top face of the tank body; and the two sets of crushing shafts are rotationally installed in the crushing box, the multiple sets of crushing tooth pieces are installed on the two sets of crushing shafts correspondingly, and therefore the technical problems that in the background technology, stirring is not sufficient, and an integrated crushing mechanism is lacked are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed additive liquid preparation, and more specifically, it relates to a stirring tank for feed additive liquid preparation. Background Technique

[0002] In the existing technology, traditional equipment usually adopts a single stirring method, such as simple paddle stirring or single-axis stirring. This method is difficult to form a comprehensive stirring effect inside the tank body. Especially when dealing with large-capacity or high-viscosity feed additives, the problem of insufficient stirring is more prominent. "Dead corners" often appear at the bottom and edge areas of the tank body, resulting in the inability of the materials in these areas to be fully mixed. In addition, the lack of sufficient mixing uniformity is also a common problem. Due to the limitations of stirring intensity and direction, the distribution of materials in the tank body is often uneven, resulting in uneven quality of the final product. This unevenness not only affects the effect of the feed additive, but also may cause layering or precipitation during subsequent use, seriously affecting the use effect and stability of the product;

[0003] Traditional liquid preparation stirring tanks usually only have a stirring function and lack an integrated crushing mechanism. This means that all raw materials must be pre-crushed or already in an ideal particle state before being put into use. This limitation not only increases the complexity of the production process, but also may lead to additional equipment investment and operating costs. More importantly, the raw materials may agglomerate or cake during the transfer process, affecting the final mixing effect. The lack of real-time crushing ability also limits the flexibility of the equipment to handle different types and states of raw materials. Especially for some special formulas that need to be quickly prepared on-site, this limitation may significantly reduce the production efficiency and the consistency of product quality. These problems combined seriously restrict the improvement of the efficiency and product quality in the production process of feed additives. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the problems existing in the prior art, the utility model provides a stirring tank for feed additive liquid preparation to solve the technical problems of insufficient stirring and lack of an integrated crushing mechanism mentioned in the background technique.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the present utility model provides the following technical solutions: A liquid mixing tank for feed additives, including a chassis, on which a mixing mechanism is provided. The mixing mechanism includes a tank body, shaft seats, a central rod, and mixing rods. The tank body is arranged on the chassis. There are two groups of shaft seats installed at both ends of the chassis. The central rod is arranged inside the tank body and is rotatably installed on the shaft seats at both ends. There are multiple groups of mixing rods respectively installed on the outer wall of the central rod. At the top of the tank body, a crushing mechanism is provided. The crushing mechanism includes a crushing box, a crushing shaft, crushing teeth, a transmission gear, a mounting plate, and a linkage gear. The crushing box is installed on the top surface of the tank body. There are two groups of crushing shafts rotatably installed inside the crushing box. There are multiple groups of crushing teeth respectively installed on the two crushing shafts. The transmission gear is installed at one end of the two crushing shafts. The mounting plate is installed outside the crushing box. There are two groups of linkage gears rotatably installed on the mounting plate and respectively meshing with the two transmission gears.

[0008] The present utility model is further provided that a feed hopper is installed at the top of the crushing box. The setting of the feed hopper not only facilitates the addition of raw materials, but also reduces the loss and pollution of materials during the transfer process.

[0009] The present utility model is further provided that reinforcing plates are installed on the outer walls of multiple groups of the mixing rods. The reinforcing plates can increase the mixing effect during rotation, generate additional turbulence, and thus improve the mixing uniformity of the materials.

[0010] The present utility model is further provided that inclined mixing blades are installed at the tops of multiple groups of the mixing rods. The inclined mixing blades can push the materials to generate vertical flow, effectively preventing the materials from depositing at the bottom of the tank body.

[0011] The present utility model is further provided that multiple groups of the crushing teeth are relatively arranged on the outer walls of the two crushing shafts according to the teeth. The relatively arranged crushing teeth can form a shearing force, effectively cutting and crushing the materials.

[0012] The present utility model is further provided that spiral blades are installed on the outer wall of the central rod. This design complements the functions of the mixing rods and the inclined mixing blades, ensuring the all-round mixing of the materials in the entire tank body and significantly improving the mixing uniformity.

[0013] The present utility model is further provided that a transmission mechanism is arranged on the central rod. The transmission mechanism includes a motor, a main transmission wheel, a driven transmission wheel, and a transmission chain. The motor is installed on the chassis and its output end is connected to the central rod. The main transmission wheel is installed on the outer wall of the central rod. The driven transmission wheel is installed at the outer end of one of the crushing shafts. The transmission chain is arranged on the outer walls of the main transmission wheel and the driven transmission wheel. This design realizes the synchronous progress of the mixing and crushing processes, greatly improving the working efficiency of the entire device.

[0014] The present utility model is further configured such that the main driving wheel, the driven driving wheel and the transmission chain can select gears and chains according to the characteristics of the stirred materials, and can adjust the speed and intensity of stirring and pulverizing for materials with different viscosities, densities or particle sizes.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the present utility model provides a stirring tank for preparing liquid feed additives, having the following beneficial effects:

[0017] 1. The stirring mechanism, through the ingenious cooperation of the tank body, the shaft seat, the central rod and multiple groups of stirring rods, significantly improves the stirring efficiency and ensures the uniform mixing of materials. The reinforcing plates on the outer wall of the stirring rods not only enhance the structural strength but also improve the stirring effect. The design of the inclined stirring blades can generate an additional stirring force in the up and down directions, further enhancing the mixing uniformity. The spiral blades on the outer wall of the central rod contribute to generating a stirring force in the vertical direction, enabling the materials in the entire tank body to be fully mixed. This multi-directional stirring design ensures the uniform mixing of the feed additives and improves the product quality.

[0018] 2. The design of the pulverizing mechanism solves the problem in the prior art that materials cannot be pulverized during feeding. The setting of the pulverizing box enables the raw materials to start being cut and pulverized before entering the tank body. The crushing teeth can effectively cut the materials into smaller particles according to the relative setting of the teeth, improving the pulverizing efficiency and uniformity. The meshing of the driving gear and the linkage gear ensures the synchronous operation of the pulverizing shaft, further enhancing the pulverizing effect.

[0019] 3. The design of the transmission mechanism enables the simultaneous progress of the stirring and pulverizing processes, greatly improving the working efficiency of the entire device. The rotation of the central rod driven by the motor drives the rotation of the pulverizing shaft through the main driving wheel and the transmission chain, enabling the stirring and pulverizing to be carried out simultaneously, reducing the production time and improving the production efficiency. In addition, the design of the main driving wheel, the driven driving wheel and the transmission chain can be selected according to the characteristics of the stirred materials, increasing the adaptability of the device and enabling the equipment to meet the production requirements of different types and specifications of feed additives. Description of the drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of a stirring tank for preparing liquid feed additives in the present utility model;

[0021] Figure 2 It is a schematic cross-sectional view of the stirring mechanism in the present utility model;

[0022] Figure 3 It is a schematic cross-sectional view of the pulverizing mechanism in the present utility model;

[0023] Figure 4This is a schematic structural diagram of the transmission gear and the linkage gear in the present utility model;

[0024] Figure 5 This is a schematic structural diagram of the inclined stirring blade and the spiral blade in the present utility model.

[0025] In the figure: 1, chassis; 2, tank body; 3, shaft seat; 4, center rod; 5, stirring rod; 6, crushing box; 7, crushing shaft; 8, crushing teeth; 9, transmission gear; 10, mounting plate; 11, linkage gear; 12, feed hopper; 13, reinforcing plate; 14, inclined stirring blade; 15, spiral blade; 16, motor; 17, main driving wheel; 18, driven driving wheel; 19, transmission chain. Detailed implementation manners

[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0027] It should be pointed out that unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0028] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually in the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms are not used to limit the present utility model.

[0029] Please refer to Figures 1-5 , a liquid stirring tank for feed additives, comprising a chassis 1, a stirring mechanism is arranged on the chassis 1, the stirring mechanism includes a tank body 2, a shaft seat 3, a center rod 4 and a stirring rod 5, the tank body 2 is arranged on the chassis 1, two groups of shaft seats 3 are arranged at both ends of the chassis 1, the center rod 4 is arranged inside the tank body 2 and its two ends are rotatably installed on the shaft seats 3, multiple groups of stirring rods 5 are respectively installed on the outer wall of the center rod 4, a crushing mechanism is arranged at the top of the tank body 2, the crushing mechanism includes a crushing box 6, a crushing shaft 7, crushing teeth 8, a transmission gear 9, a mounting plate 10 and a linkage gear 11, the crushing box 6 is installed on the top surface of the tank body 2, two groups of crushing shafts 7 are arranged and rotatably installed inside the crushing box 6, multiple groups of crushing teeth 8 are respectively installed on the two groups of crushing shafts 7, the transmission gear 9 is installed at one end of the two groups of crushing shafts 7, the mounting plate 10 is installed outside the crushing box 6, two groups of linkage gears 11 are arranged and rotatably installed on the mounting plate 10 and respectively mesh with the two groups of transmission gears 9.

[0030] At the top of the crushing box 6, a feed hopper 12 is installed. This design simplifies the feeding process, allowing materials to directly enter the crushing area. The setting of the feed hopper 12 not only facilitates the addition of raw materials but also reduces losses and contamination during material transfer. In addition, it ensures that materials enter the crushing box 6 evenly, contributing to improved crushing efficiency and uniformity.

[0031] Reinforcing plates 13 are installed on the outer walls of multiple groups of stirring rods 5. The design of the reinforcing plates 13 has a dual function. Firstly, it enhances the structural strength of the stirring rods 5, making them more stable during high-speed rotation and extending the service life of the equipment. Secondly, during rotation, the reinforcing plates 13 can increase the stirring effect, generating additional turbulence, thereby improving the mixing uniformity of the materials.

[0032] Oblique stirring blades 14 are installed at the tops of multiple groups of stirring rods 5. The design of the oblique stirring blades 14 can generate a stirring force in the up and down directions. When the stirring rods 5 rotate, the oblique stirring blades 14 can push the materials to generate a vertical flow, effectively preventing the materials from depositing at the bottom of the tank. This design significantly improves the three-dimensional stirring effect and ensures the full mixing of materials throughout the tank.

[0033] Multiple groups of crushing teeth 8 are relatively arranged on the outer walls of two groups of crushing shafts 7 according to the teeth. This design greatly improves the crushing efficiency. When the two groups of crushing shafts 7 rotate, the relatively arranged crushing teeth 8 can form a shearing force, effectively cutting and crushing the materials. This configuration ensures that the materials can be evenly processed, avoiding the omission of large pieces of materials and improving the crushing uniformity and efficiency.

[0034] A spiral blade 15 is installed on the outer wall of the central rod 4. The design of the spiral blade 15 can generate a stirring force in the vertical direction. When the central rod 4 rotates, the spiral blade 15 can push the materials to flow up and down, preventing the materials from depositing at the bottom of the tank. This design complements the functions of the stirring rods 5 and the oblique stirring blades 14, ensuring the all-round mixing of materials throughout the tank and significantly improving the stirring uniformity.

[0035] In this embodiment, when the feed additive enters the crushing box 6 through the feed hopper 12, the central rod 4 is driven to rotate by the transmission mechanism. When the central rod 4 starts to rotate, multiple stirring rods 5 installed on its outer wall rotate accordingly. The inclined stirring blades 14 installed at the top of the stirring rods 5 can generate a stirring force in the vertical direction, and the reinforcing plates 13 installed on the outer wall of the stirring rods 5 not only enhance the structural strength but also increase the stirring effect. The spiral blades 15 installed on the outer wall of the central rod 4 can generate a stirring force in the vertical direction, ensuring that the materials in the entire tank body 2 are fully mixed. This multi-directional stirring ensures the uniform mixing of the feed additive. The raw materials enter the crushing box 6 through the feed hopper 12, and multiple crushing teeth 8 installed on the two crushing shafts 7 start to rotate. The crushing teeth 8 are arranged with opposite tooth surfaces, which can effectively cut and crush the materials. The meshing of the transmission gears 9 and the linkage gears 11 ensures the synchronous operation of the two crushing shafts 7, improving the crushing efficiency and uniformity.

[0036] Please refer to Figure 1 , as an embodiment of the transmission mechanism: a transmission mechanism is provided on the central rod 4. The transmission mechanism includes a motor 16, a main transmission wheel 17, a driven transmission wheel 18, and a transmission chain 19. The motor 16 is installed on the chassis 1 and its output end is connected to the central rod 4. The main transmission wheel 17 is installed on the outer wall of the central rod 4, the driven transmission wheel 18 is installed at the outer end of a group of crushing shafts 7, and the transmission chain 19 is arranged on the outer walls of the main transmission wheel 17 and the driven transmission wheel 18. This design realizes the synchronous progress of the stirring and crushing processes, greatly improving the working efficiency of the entire device. The single drive source of the motor 16 simplifies the equipment structure and reduces the maintenance difficulty. The use of the transmission chain 19 ensures the stability and reliability of power transmission.

[0037] The main transmission wheel 17, the driven transmission wheel 18, and the transmission chain 19 can select gears and chains according to the characteristics of the stirred materials. This flexible design increases the adaptability of the device. By selecting appropriate gears and chains, the stirring and crushing speed and intensity can be adjusted for materials with different viscosities, densities, or particle sizes. This not only improves the versatility of the equipment but also ensures the best stirring and crushing effects when dealing with different types of feed additives.

[0038] More specifically, the motor 16 drives the central rod 4 to rotate. At the same time, through the main transmission wheel 17 installed on the outer wall of the central rod 4, the driven transmission wheel 18 installed at the outer end of the crushing shaft 7 is driven to rotate via the transmission chain 19. This design enables the stirring and crushing processes to proceed synchronously, improving the working efficiency of the entire device. The main transmission wheel 17, the driven transmission wheel 18, and the transmission chain 19 can select gears and chains according to the characteristics of the stirred materials, increasing the adaptability of the device.

[0039] In summary, when the overall equipment is in use or operation: when the feed additive enters the crushing box 6 through the feed hopper 12, the central rod 4 is driven to rotate by the transmission mechanism. When the central rod 4 starts to rotate, multiple stirring rods 5 installed on its outer wall rotate accordingly. The inclined stirring blades 14 installed at the top of the stirring rods 5 can generate a stirring force in the vertical direction, and the reinforcing plates 13 installed on the outer wall of the stirring rods 5 not only enhance the structural strength but also increase the stirring effect. The spiral blades 15 installed on the outer wall of the central rod 4 can generate a stirring force in the vertical direction, enabling the materials in the entire tank body 2 to be fully mixed. This multi-directional stirring ensures the uniform mixing of the feed additive. The raw materials enter the crushing box 6 through the feed hopper 12, and multiple sets of crushing teeth 8 installed on the two crushing shafts 7 start to rotate. The crushing teeth 8 are arranged with opposite teeth, which can effectively cut and crush the materials. The meshing of the transmission gears 9 and the linkage gears 11 ensures the synchronous operation of the two crushing shafts 7, improving the crushing efficiency and uniformity.

[0040] The motor 16 drives the central rod 4 to rotate, and at the same time, through the main transmission wheel 17 installed on the outer wall of the central rod 4, it drives the driven transmission wheel 18 installed at the outer end of the crushing shaft 7 to rotate via the transmission chain 19. This design enables the stirring and crushing processes to be carried out synchronously, improving the working efficiency of the entire device. The main transmission wheel 17, the driven transmission wheel 18, and the transmission chain 19 can select gears and chains according to the characteristics of the stirred materials, increasing the adaptability of the device.

[0041] In all the above-mentioned solutions, for the connection between two components, welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated here one by one. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A liquid stirring tank for feed additive formulation, comprising a chassis (1), characterized in that: A stirring mechanism is provided on the chassis (1). The stirring mechanism includes a tank body (2), shaft seats (3), a central rod (4), and stirring rods (5). The tank body (2) is arranged on the chassis (1). Two sets of shaft seats (3) are installed at both ends of the chassis (1). The central rod (4) is arranged inside the tank body (2) and its two ends are rotatably installed on the shaft seats (3). Multiple sets of stirring rods (5) are respectively installed on the outer wall of the central rod (4). A crushing mechanism is provided at the top of the tank body (2). The crushing mechanism includes a crushing box (6), a crushing shaft (7), crushing teeth (8), a transmission gear (9), a mounting plate (10), and a linkage gear (11). The crushing box (6) is installed on the top surface of the tank body (2). Two sets of crushing shafts (7) are rotatably installed inside the crushing box (6). Multiple sets of crushing teeth (8) are respectively installed on the two crushing shafts (7). The transmission gear (9) is installed at one end of the two crushing shafts (7). The mounting plate (10) is installed outside the crushing box (6). Two sets of linkage gears (11) are rotatably installed on the mounting plate (10) and are respectively meshed with the two transmission gears (9).

2. The feeding additive liquid preparation stirring tank according to claim 1, characterized in that: A feed hopper (12) is installed at the top of the crushing box (6).

3. The feed additive liquid preparation stirring tank according to claim 2, characterized in that: Reinforcing plates (13) are installed on the outer walls of multiple sets of stirring rods (5).

4. A liquid stirring tank for feed additive formulation, characterized in that: Oblique stirring blades (14) are installed at the tops of multiple sets of stirring rods (5).

5. The feed additive liquid preparation stirring tank according to claim 4, characterized in that: multiple groups The crushing teeth (8) are arranged oppositely on the outer walls of the two crushing shafts (7) according to the teeth.

6. The feed additive liquid preparation stirring tank according to claim 5, characterized in that: A spiral blade (15) is installed on the outer wall of the central rod (4).

7. A liquid stirring tank for feed additive formulation, characterized in that: A transmission mechanism is provided on the central rod (4). The transmission mechanism includes a motor (16), a main transmission wheel (17), a driven transmission wheel (18), and a transmission chain (19). The motor (16) is installed on the chassis (1) and its output end is connected to the central rod (4). The main transmission wheel (17) is installed on the outer wall of the central rod (4). The driven transmission wheel (18) is installed at the outer end of one of the crushing shafts (7). The transmission chain (19) is arranged on the outer walls of the main transmission wheel (17) and the driven transmission wheel (18).

8. A liquid stirring tank for feed additive formulation, characterized in that: The main transmission wheel (17), the driven transmission wheel (18), and the transmission chain (19) can select gears and chains according to the characteristics of the stirred materials.