High polymer material reaction device

The high polymer material reaction apparatus addresses inefficient mixing by using an auxiliary material equal feeding and mixing mechanism, improving reaction efficiency and product quality through uniform additive distribution and residue removal.

CN223096741UActive Publication Date: 2025-07-15WANKAI POLYMER MATERIAL SUQIAN CO LTD
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Patent Information

Application Number
CN202422622499.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-07-15
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the preparation of existing polymer materials, the direct addition of auxiliary materials leads to uneven mixing, low mixing efficiency and low quality of finished products.

Method used

The same feed component and mixing component of auxiliary materials are used. The same feed component of auxiliary materials are intermittently added to the reaction tank. The mixing component moves back and forth in the vertical direction for stirring and cleaning. Combined with the connecting push component, the mixing component can be driven to move, achieving uniform distribution of auxiliary materials and cleaning of the inner wall.

Benefits of technology

The mixing efficiency between auxiliary materials and polymer materials is improved, and the preparation efficiency and quality of finished polymer materials are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223096741U_ABST
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Abstract

The utility model belongs to the technical field of high polymer material processing, and particularly relates to a high polymer material reaction device. Comprising a reaction tank and a tank cover arranged on the reaction tank, a second feeding hopper is fixedly arranged on the upper end face of the tank cover, and an auxiliary material equivalent feeding assembly and a mixing assembly are sequentially arranged on the upper end face of the tank cover. According to the utility model, the auxiliary material equivalent feeding assembly is arranged to intermittently and equivalently add the auxiliary material filled in the storage port on the auxiliary material equivalent feeding cylinder into the reaction tank, so that the mixing time of the auxiliary material added into the reaction tank and the high polymer material can be shortened, and the preparation efficiency of the high polymer material can be effectively improved; the arrangement of the mixing assembly enables the high polymer material in the reaction tank to be stirred and the reaction material attached to the inner wall surface of the reaction tank to be scraped down at the same time, so that the reaction proportion between the high polymer material and the auxiliary material can be reduced, and the production quality of the high polymer material can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polymer material processing, and specifically relates to a reaction device for polymer materials. Background Technique

[0002] Polymer materials, also known as polymer materials, are materials composed of a polymer compound as the matrix and other additives (auxiliary materials). In the preparation process of polymer materials, a reaction device is required to melt and mix several resin particles to produce polymer materials with special properties.

[0003] Currently, in the preparation process of polymer materials, the proportioned auxiliary materials are usually directly added into the reaction device to mix with the polymer materials. Although this makes the feeding speed of the polymer materials and the auxiliary materials relatively fast, the direct addition of the auxiliary materials makes it difficult for the auxiliary materials to diffuse, and the mixing time between the auxiliary materials and the polymer materials is relatively long. This will result in a low mixing reaction efficiency between the auxiliary materials and the polymer materials, and a low preparation effect of the polymer material products.

[0004] Therefore, we propose a reaction device for polymer materials to solve the above problems. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a reaction device for polymer materials, which solves the problems raised in the above background technique.

[0006] The utility model specifically adopts the following technical solutions to achieve the above objectives:

[0007] A reaction device for polymer materials, including a reaction tank and a tank cover arranged on the reaction tank. The upper end surface of the tank cover is fixedly provided with a second feed hopper. The upper end surface of the tank cover is sequentially provided with an auxiliary material equal - amount feeding component and a mixing component. The auxiliary material equal - amount feeding component is used to intermittently and equally convey the auxiliary materials used in the polymer material reaction to the inside of the reaction tank. A connection and pushing component is arranged between the auxiliary material equal - amount feeding component and the mixing component. The connection and pushing component is used to drive the mixing component to move back and forth in the vertical direction with the kinetic energy generated when the auxiliary material equal - amount feeding component works. The mixing component is used to stir the reaction materials inside the reaction tank, and while stirring the reaction materials, it also cleans the reaction materials attached to the inner wall surface of the reaction tank. When the mixing component moves back and forth in the vertical direction, it will clean the reaction materials at different heights on the inner wall surface of the reaction tank.

[0008] Further, the auxiliary material equal - feeding assembly includes a protective cylinder fixedly arranged on the tank cover. The protective cylinder communicates with the reaction tank. A first feeding hopper is fixedly arranged on the upper end face of the protective cylinder. An auxiliary material equal - feeding cylinder is rotatably arranged in the protective cylinder. A plurality of material storage ports are sequentially arranged on the auxiliary material equal - feeding cylinder. A first servo - motor is fixedly arranged at one end of the protective cylinder, and the output end of the first servo - motor is docked with the auxiliary material equal - feeding cylinder.

[0009] Further, the mixing assembly includes a plurality of guide rods fixedly arranged on the tank cover. The plurality of guide rods are located on one side of the protective cylinder. Limit blocks are fixedly arranged at the tops of the guide rods. A support plate is sleeved on the guide rods. A second servo - motor is fixedly arranged on the support plate, and a driving shaft is arranged at the output end of the second servo - motor.

[0010] Further, a plurality of stirring and mixing rods are sequentially fixedly arranged on the driving shaft. A connecting ring is sleeved on the driving shaft. Two first connecting plates are sequentially rotatably arranged on the connecting ring. Scrapers are rotatably arranged at the ends of the first connecting plates away from the connecting ring.

[0011] Further, two second connecting plates are sequentially rotatably arranged on the driving shaft. The two second connecting plates correspond to the positions of the two first connecting plates respectively, and the ends of the two second connecting plates away from the driving shaft are respectively rotatably connected to the two scrapers.

[0012] Further, a first slider is fixedly arranged inside the connecting ring, a first sliding groove is opened on the driving shaft, and the first slider on the connecting ring slides in the first sliding groove on the driving shaft.

[0013] Further, two connecting cylinders are sequentially fixedly arranged on the driving shaft. A plug rod is inserted into the connecting cylinder. A spiral spring is arranged in the connecting cylinder. The two ends of the spiral spring are respectively fixedly connected to the bottom end inside the connecting cylinder and the plug rod inserted into the connecting cylinder. The end of the plug rod away from the connecting cylinder is fixedly connected to the scraper.

[0014] Further, the connecting and pushing assembly includes a disc rotatably arranged at one end of the protective cylinder. A first pushing plate is rotatably arranged on the disc. A second slider is fixedly arranged at the end of the first pushing plate away from the disc. Fixing plates are arranged on both sides of the first pushing plate. Second sliding grooves are opened on the fixing plates, and the second slider on the first pushing plate slides in the second sliding grooves on the fixing plates.

[0015] Further, a second pushing plate is rotatably arranged at the end of the first pushing plate away from the disc. The end of the second pushing plate away from the first pushing plate is rotatably connected to the support plate.

[0016] Compared with the prior art, the utility model provides a reaction device for polymer materials, which has the following beneficial effects:

[0017] In the utility model, the auxiliary material equal - amount feeding assembly intermittently adds the auxiliary materials filled in the storage ports of the auxiliary material equal - amount feeding cylinder into the reaction tank in equal amounts. This can shorten the mixing time between the auxiliary materials added into the reaction tank and the polymer materials, thereby effectively improving the preparation efficiency of the polymer material products; the mixing assembly scrapes off the reaction materials attached to the inner wall surface of the reaction tank while stirring the polymer materials in the reaction tank. This can not only reduce the reaction ratio between the polymer materials and the auxiliary materials, but also effectively improve the production quality of the polymer material products; through the setting of the connection and pushing assembly, the kinetic energy generated during the operation of the auxiliary material equal - amount feeding assembly can drive the mixing assembly to move back and forth in the vertical direction. The movement of the mixing assembly can stir the polymer materials at different depths inside the reaction tank and scrape off the reaction materials attached to different heights on the inner wall surface of the reaction tank. This can not only improve the stirring effect of the polymer materials, but also reduce the mixing ratio between the polymer materials and the auxiliary materials. Brief Description of the Drawings

[0018] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 is a sectional view of the auxiliary material equal - amount feeding assembly of the utility model;

[0020] Figure 3 For the utility model Figure 1 is an enlarged view at A in;

[0021] Figure 4 is a three - dimensional view of the mixing assembly of the utility model;

[0022] Figure 5 is a sectional view of the connecting cylinder of the utility model.

[0023] In the figure: 1, reaction tank; 2, box cover; 3, support plate; 300, guide rod; 4, second servo motor; 5, drive shaft; 6, stirring and mixing rod; 7, first connecting plate; 70, second connecting plate; 8, scraper; 9, protection cylinder; 10, first feed hopper; 11, auxiliary material equal - amount feeding cylinder; 12, storage port; 13, first servo motor; 14, disc; 140, first pushing plate; 15, fixing plate; 16, second chute; 17, second slider; 18, second pushing plate; 19, connecting ring; 20, first slider; 21, first chute; 22, connecting cylinder; 23, inserting rod; 24, spiral spring; 25, second feed hopper. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention. Embodiment

[0025] As Figures 1-5 shown, a polymer material reaction device proposed in an embodiment of the present invention includes a reaction tank 1 and a tank cover 2 provided on the reaction tank 1. A second feed hopper 25 is fixedly provided on the upper end surface of the tank cover 2. A secondary material equal feeding assembly and a mixing assembly are sequentially provided on the upper end surface of the tank cover 2. The secondary material equal feeding assembly is used to intermittently and equally feed the secondary materials used in the polymer material reaction into the inner side of the reaction tank 1. A connection and pushing assembly is provided between the secondary material equal feeding assembly and the mixing assembly. The connection and pushing assembly is used to drive the mixing assembly to move back and forth in the vertical direction with the kinetic energy generated when the secondary material equal feeding assembly works. The mixing assembly is used to stir the reaction materials inside the reaction tank 1, and while stirring the reaction materials, it also cleans the reaction materials attached to the inner wall surface of the reaction tank 1. When the mixing assembly moves back and forth in the vertical direction, it will clean the reaction materials at different heights on the inner wall surface of the reaction tank 1.

[0026] The secondary material equal feeding assembly includes a protection cylinder 9 fixedly provided on the tank cover 2. The protection cylinder 9 is communicated with the reaction tank 1. A first feed hopper 10 is fixedly provided on the upper end surface of the protection cylinder 9. A secondary material equal feeding cylinder 11 is rotatably provided inside the protection cylinder 9. A plurality of material storage ports 12 are sequentially opened on the secondary material equal feeding cylinder 11. One end of the protection cylinder 9 is fixedly provided with a first servo motor 13, and the output end of the first servo motor 13 is docked with the secondary material equal feeding cylinder 11.

[0027] Through the setting of the secondary material equal feeding assembly, the secondary materials filled in the material storage ports 12 on the secondary material equal feeding cylinder 11 are equally fed into the reaction tank 1 intermittently, which can shorten the mixing time between the secondary materials added into the reaction tank 1 and the polymer materials, thereby effectively improving the preparation efficiency of the polymer material finished products.

[0028] The mixing assembly includes a plurality of guide rods 300 fixedly arranged on the tank cover 2. The plurality of guide rods 300 are located on one side of the protective cylinder 9. Limit blocks are fixedly arranged at the tops of the guide rods 300. A support plate 3 is sleeved on the guide rods 300. A second servo motor 4 is fixedly arranged on the support plate 3. The output end of the second servo motor 4 is provided with a drive shaft 5. A plurality of stirring and mixing rods 6 are fixedly arranged on the drive shaft 5 in sequence. A connecting ring 19 is sleeved on the drive shaft 5. Two first connecting plates 7 are rotatably arranged on the connecting ring 19 in sequence. Scrapers 8 are rotatably arranged at the ends of the first connecting plates 7 away from the connecting ring 19. Two second connecting plates 70 are rotatably arranged on the drive shaft 5 in sequence. An activity groove is opened at the connection between the drive shaft 5 and the second connecting plate 70. The second connecting plate 70 is rotatably arranged in the activity groove and also slidably arranged in the activity groove. The two second connecting plates 70 correspond to the positions of the two first connecting plates 7 respectively. The ends of the two second connecting plates 70 away from the drive shaft 5 are respectively rotatably connected to the two scrapers 8.

[0029] The setting of the mixing assembly enables the polymer materials in the reaction tank 1 to scrape off the reaction materials adhering to the inner wall surface of the reaction tank 1 while being stirred. This can not only reduce the reaction ratio between the polymer materials and the auxiliary materials, but also effectively improve the production quality of the polymer materials.

[0030] A first slider 20 is fixedly arranged inside the connecting ring 19. A first chute 21 is opened on the drive shaft 5. The first slider 20 on the connecting ring 19 is slidably arranged in the first chute 21 on the drive shaft 5. Two connecting cylinders 22 are fixedly arranged on the drive shaft 5 in sequence. A plug rod 23 is inserted into the connecting cylinder 22. A spiral spring 24 is arranged in the connecting cylinder 22. The two ends of the spiral spring 24 are respectively fixedly connected to the inner bottom end of the connecting cylinder 22 and the plug rod 23 inserted into the connecting cylinder 22. The end of the plug rod 23 away from the connecting cylinder 22 is fixedly connected to the scraper 8.

[0031] Through the setting of the first slider 20 and the first chute 21, not only can the connecting ring 19 move up and down, so that the horizontal extension length of the scraper 8 can be adjusted, thereby enabling the mixing assembly to be applicable to reaction tanks 1 with different diameters, but also the up and down movement of the connecting ring 19 is limited in position.

[0032] The connecting and pushing component includes a disc 14 rotatably arranged at one end of the protection cylinder 9. A first pushing plate 140 is rotatably arranged on the disc 14. A second slider 17 is fixedly arranged at the end of the first pushing plate 140 away from the disc 14. Fixing plates 15 are arranged on both sides of the first pushing plate 140. Second chutes 16 are formed in the fixing plates 15. The second slider 17 on the first pushing plate 140 is slidably arranged in the second chutes 16 on the fixing plates 15. A second pushing plate 18 is rotatably arranged at the end of the first pushing plate 140 away from the disc 14. The end of the second pushing plate 18 away from the first pushing plate 140 is rotatably connected to the support plate 3.

[0033] Through the arrangement of the connecting and pushing component, the kinetic energy generated when the auxiliary material equal - amount feeding component works can drive the mixing component to move back and forth in the vertical direction. The movement of the mixing component can stir the polymer materials at different depths inside the reaction tank 1 and scrape off the reaction materials attached to different heights of the inner wall surface of the reaction tank 1. In this way, not only can the stirring effect of the polymer materials be improved, but also the mixing ratio between the polymer materials and the auxiliary materials can be reduced.

[0034] The working principle of this utility model:

[0035] First, add the polymer materials into the reaction tank 1 through the second feed hopper 25. Then start the second servo - motor 4. The start of the second servo - motor 4 drives the drive shaft 5 to rotate. The rotation of the drive shaft 5 drives the stirring and mixing rod 6 and the scraper 8 to rotate. The stirring and mixing rod 6 stirs the polymer materials in the reaction tank 1, and the stirring of the scraper 8 scrapes off the reaction materials attached to the inner wall surface of the reaction tank 1. When it is necessary to add auxiliary materials to the polymer materials in the reaction tank 1, add the auxiliary materials into the first feed hopper 10. The auxiliary materials in the first feed hopper 10 will fall into the storage port 12 on the auxiliary - material equal - amount feeding cylinder 11 below the first feed hopper 10. Then start the first servo - motor 13. The start of the first servo - motor 13 drives the auxiliary - material equal - amount feeding cylinder 11 to rotate. During the rotation of the auxiliary - material equal - amount feeding cylinder 11, the storage port 12 storing the auxiliary materials feeds the reaction tank 1, and the empty storage port 12 will rotate to the lower part of the first feed hopper 10 for feeding. This process is repeated. During the rotation of the auxiliary - material equal - amount feeding cylinder 11, it will drive the disc 14 to rotate. The rotation of the disc 14 drives one end of the first pushing plate 140 to do circular motion, and the other end of the first pushing plate 140 moves horizontally back and forth along the second chute 16. The movement of the first pushing plate 140 drives one end of the second pushing plate 18 to move. The movement of the second pushing plate 18 drives the support plate 3 to move in the vertical direction along the guide rod 300. The movement of the support plate 3 drives the stirring and mixing rod 6 and the scraper 8 to move. The movement of the stirring and mixing rod 6 will stir the polymer materials at different depths inside the reaction tank 1, and the movement of the scraper 8 will scrape off the reaction materials attached to the inner wall surface of the reaction tank 1.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A polymer material reaction device, comprising a reaction tank (1) and a tank cover (2) arranged on the reaction tank (1), wherein a second feed hopper (25) is fixedly arranged on the upper end surface of the tank cover (2), and it is characterized in that: On the upper end surface of the box cover (2), an auxiliary material equal feeding component and a mixing component are sequentially arranged. The auxiliary material equal feeding component is used to intermittently and equally convey the auxiliary materials used in the reaction of the polymer material into the inner side of the reaction tank (1). A connection pushing component is arranged between the auxiliary material equal feeding component and the mixing component. The connection pushing component is used to drive the mixing component to move back and forth in the vertical direction by the kinetic energy generated when the auxiliary material equal feeding component works. The mixing component is used to stir the reaction materials inside the reaction tank (1), and while stirring the reaction materials, it also cleans the reaction materials adhering to the inner wall surface of the reaction tank (1). When the mixing component moves back and forth in the vertical direction, it will clean the reaction materials at different heights on the inner wall surface of the reaction tank (1).

2. The polymer material reaction device according to claim 1, characterized in that: The auxiliary material equal feeding component includes a protection cylinder (9) fixedly arranged on the box cover (2). The protection cylinder (9) is communicated with the reaction tank (1). A first feeding hopper (10) is fixedly arranged on the upper end surface of the protection cylinder (9). An auxiliary material equal feeding cylinder (11) is rotatably arranged in the protection cylinder (9). A plurality of material storage ports (12) are sequentially arranged on the auxiliary material equal feeding cylinder (11). A first servo motor (13) is fixedly arranged at one end of the protection cylinder (9). The output end of the first servo motor (13) is docked with the auxiliary material equal feeding cylinder (11).

3. The polymer material reaction device according to claim 2, wherein: The mixing component includes a plurality of guide rods (300) fixedly arranged on the box cover (2). The plurality of guide rods (300) are located on one side of the protection cylinder (9). Limit blocks are fixedly arranged at the tops of the guide rods (300). A support plate (3) is sleeved on the guide rods (300). A second servo motor (4) is fixedly arranged on the support plate (3). A driving shaft (5) is arranged at the output end of the second servo motor (4).

4. The polymer material reaction device according to claim 3, characterized in that: A plurality of stirring and mixing rods (6) are sequentially fixedly arranged on the driving shaft (5). A connection ring (19) is sleeved on the driving shaft (5). Two first connecting plates (7) are sequentially rotatably arranged on the connection ring (19). Scrapers (8) are rotatably arranged at the ends of the first connecting plates (7) far away from the connection ring (19).

5. The polymer material reaction device according to claim 4, characterized in that: Two second connecting plates (70) are sequentially rotatably arranged on the driving shaft (5). The positions of the two second connecting plates (70) correspond to those of the two first connecting plates (7) respectively. And the ends of the two second connecting plates (70) far away from the driving shaft (5) are respectively rotatably connected to the two scrapers (8).

6. The polymer material reaction device according to claim 4, characterized in that: A first slider (20) is fixedly arranged inside the connection ring (19). A first chute (21) is opened on the driving shaft (5). The first slider (20) on the connection ring (19) is slidably arranged in the first chute (21) on the driving shaft (5).

7. The polymer material reaction device according to claim 4, characterized in that: Two connecting cylinders (22) are fixedly arranged on the driving shaft (5) in sequence. A plug rod (23) is inserted into the connecting cylinder (22). A spiral spring (24) is arranged in the connecting cylinder (22). Two ends of the spiral spring (24) are fixedly connected with the inner bottom end of the connecting cylinder (22) and the plug rod (23) inserted into the connecting cylinder (22) respectively. One end of the plug rod (23) far away from the connecting cylinder (22) is fixedly connected with a scraping plate (8).

8. The polymer material reaction device according to claim 2, characterized in that: The connecting and pushing assembly includes a disc (14) rotatably arranged at one end of a protection cylinder (9). A first pushing plate (140) is rotatably arranged on the disc (14). A second slider (17) is fixedly arranged at one end of the first pushing plate (140) far away from the disc (14). Fixing plates (15) are arranged on two sides of the first pushing plate (140). Second chutes (16) are formed in the fixing plates (15). The second slider (17) on the first pushing plate (140) is slidably arranged in the second chute (16) on the fixing plate (15).

9. The polymer material reaction device according to claim 8, characterized in that: A second pushing plate (18) is rotatably arranged at one end of the first pushing plate (140) far away from the disc (14). One end of the second pushing plate (18) far away from the first pushing plate (140) is rotatably connected with a support plate (3).