Variable-rotating-speed polymerization kettle
The variable speed agitated reactor addresses uneven energy distribution in polymerization reactors by using a motor and gear system to uniformly mix and prevent droplet agglomeration, enhancing resin quality and particle size distribution.
Patent Information
- Application Number
- CN202422081301.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-26
AI Technical Summary
During the suspension polymerization process of existing polymerization kettles, the stirring energy distribution is uneven, resulting in strong shearing in the area near the stirring paddle and easy dispersion of the droplets. The droplets stagnate for a long time and easily aggregate, affecting the particle size distribution and mass of the polyvinyl chloride resin.
A variable speed polymerization kettle is adopted to drive the rotary rod and the three-blade swept stirring paddle through the motor. Combined with the design of gears and mixing rods, uniform stirring of materials in the kettle body is achieved. The speed regulator is used to adjust the motor speed to control the stirring rate and improve the material mixing effect.
The oil absorption rate and particle size distribution of polyvinyl chloride resin are improved, and the quality of the resin is improved.
Smart Images

Figure CN223096780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymerization kettles, in particular to a variable-speed polymerization kettle. Background Technique
[0002] A polymerization kettle is a method or device for combining multiple raw materials, compounds or products. In chemical and biological processes, polymerization kettles are usually used to combine two or more substances through chemical reactions to form new compounds. This method can be applied in fields such as drug manufacturing, spice production, and plastic preparation.
[0003] When producing vinyl chloride polymerization, a polymerization kettle is required. The size of the suspension polymerization particles mainly depends on the shape, size and stirring intensity of the stirring paddle. During suspension polymerization, since the energy distribution in the current stirring kettle is very uneven, 70% of the stirring energy is dissipated in the area of the stirring paddle and its vicinity, which accounts for about 10% of the total volume. Therefore, in the area near the stirring paddle, due to the strong shearing action, the liquid droplets are easily dispersed. While in the area far from the paddle blade, the liquid droplets are prone to coalescence due to the long residence time. Content of the Utility Model
[0004] The purpose of the utility model is to provide a variable-speed polymerization kettle to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A variable-speed polymerization kettle, including a kettle body, a bracket is arranged on the outer side of the kettle body, and further includes:
[0006] A motor fixedly installed on the outer side of the bracket, and a speed regulator for adjusting the speed of the motor is arranged on the outer side of the bracket;
[0007] A mixing component installed on the outer side of the motor for stirring the materials inside the kettle body, and a stirring component for mixing the materials at the edge inside the kettle body is arranged on the outer side of the mixing component.
[0008] Preferably, the speed regulator is fixedly installed on the outer side of the motor.
[0009] Preferably, the mixing component includes a coupling installed at the output end of the motor, a rotating rod is arranged on the outer side of the coupling, and two layers of three-blade swept-back stirring paddles are arranged up and down on the outer side of the rotating rod.
[0010] Preferably, the stirring component includes a gear ring arranged inside the kettle body, a connecting rod is arranged on the outer side of the rotating rod, a gear is connected to the outer side of the connecting rod through a coupling shaft, the gear meshes with the gear ring, and a stirring rod is arranged at the bottom of the gear.
[0011] Preferably, a hammer head is welded to the end of the stirring rod far from the gear.
[0012] Preferably, two mounting blocks fixed to the inner wall of the kettle body are symmetrically arranged on the outer side of the gear ring.
[0013] Preferably, a plurality of supports are symmetrically arranged on the outer side of the kettle body, and three groups of legs are symmetrically arranged at the bottom of the kettle body.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] In the present utility model, the motor drives the rotating rod to rotate, the rotating rod drives the two groups of three-blade swept-back stirring paddles to rotate synchronously to stir and mix the materials in the kettle body. When the rotating rod rotates, it drives the connecting rod to rotate, and the connecting rod drives the gear to make a circular motion. At the same time, the gear meshes with the gear ring and rotates self-driven. The gear drives the stirring rod and the hammer head at its bottom to rotate, so as to stir the materials at the edge inside the kettle body, avoiding the long stagnation time of liquid droplets and easy coalescence. The speed of the motor is adjusted by a speed regulator, so as to adjust the stirring rate of the mixing component and the stirring component, improve the oil absorption rate of the resin and improve the particle size distribution of the polyvinyl chloride resin, so as to achieve the purpose of improving the quality of the polyvinyl chloride resin. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the variable-speed polymerization kettle provided by the present utility model;
[0017] Figure 2 is a schematic structural diagram of the mixing component and the stirring component provided by the present utility model;
[0018] Figure 3 is a schematic structural diagram of the mixing component provided by the present utility model;
[0019] Figure 4 is a schematic structural diagram of the gear and the stirring rod provided by the present utility model.
[0020] In the figure: 1, kettle body; 2, bracket; 3, motor; 4, speed regulator; 5, mixing component; 501, coupling; 502, rotating rod; 503, three-blade swept-back stirring paddle; 6, stirring component; 601, gear ring; 602, connecting rod; 603, gear; 604, stirring rod; 7, hammer head; 8, mounting block; 9, support; 10, leg. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer toFigures 1-4 As shown in the figure, a variable-speed polymerization kettle includes a kettle body 1, and a bracket 2 is arranged on the outer side of the kettle body 1. It further includes: a motor 3 fixedly installed on the outer side of the bracket 2, a speed regulator 4 for adjusting the speed of the motor 3 is arranged on the outer side of the bracket 2, and the speed of the motor 3 is adjusted through the speed regulator 4; a mixing assembly 5 installed on the outer side of the motor 3 for stirring the materials inside the kettle body 1, the motor 3 drives the mixing assembly 5 to stir and mix the materials in the kettle body 1, and a stirring assembly 6 for mixing the materials at the inner edge of the kettle body 1 is arranged on the outer side of the mixing assembly 5, and the marginalized materials are stirred by the stirring assembly 6 to improve the mixing efficiency of the materials.
[0023] The speed regulator 4 is fixedly installed on the outer side of the motor 3, the speed regulator 4 is electrically connected to the motor 3, and the speed of the motor 3 is adjusted through the speed regulator 4.
[0024] The mixing assembly 5 includes a coupling 501 installed at the output end of the motor 3. A rotating rod 502 is arranged on the outer side of the coupling 501. The rotating rod 502 is fixedly installed on the motor 3 through the coupling 501. Two layers of three-blade swept-back stirring paddles 503 distributed up and down are arranged on the outer side of the rotating rod 502. The three-blade swept-back stirring paddles 503 are symmetrically and fixedly installed on the rotating rod 502 up and down. The motor 3 drives the rotating rod 502 to rotate, and the rotating rod 502 drives the two groups of three-blade swept-back stirring paddles 503 to rotate synchronously to stir and mix the materials in the kettle body 1.
[0025] The stirring assembly 6 includes a gear ring 601 arranged inside the kettle body 1. The gear ring 601 is fixedly installed inside the kettle body 1. A connecting rod 602 is arranged on the outer side of the rotating rod 502. The connecting rod 602 is fixed on the outer side of the rotating rod 502 and rotates synchronously with the rotating rod 502. A gear 603 is connected to the outer side of the connecting rod 602 through a coupling. The gear 603 is rotatably connected to the connecting rod 602. The gear 603 meshes with the gear ring 601. A stirring rod 604 is arranged at the bottom of the gear 603. The stirring rod 604 is fixed at the bottom of the gear 603; a hammer head 7 is welded to one end of the stirring rod 604 away from the gear 603. When the rotating rod 502 rotates, it drives the connecting rod 602 to rotate. The connecting rod 602 drives the gear 603 to perform a circular movement. At the same time, the gear 603 meshes with the gear ring 601 and rotates selflessly. The gear 603 drives the stirring rod 604 and the hammer head 7 at its bottom to rotate to stir the marginalized materials inside the kettle body 1, avoiding the long stagnation time of liquid droplets and easy coalescence.
[0026] Two mounting blocks 8 fixed to the inner wall of the kettle body 1 are symmetrically arranged on the outer side of the gear ring 601. The gear ring 601 is fixedly installed inside the kettle body 1 through the mounting blocks 8.
[0027] A number of supports 9 are symmetrically arranged on the outer side of the kettle body 1. The supports 9 are welded to the outer side of the kettle body 1. Three groups of legs 10 are symmetrically arranged at the bottom of the kettle body 1. The legs 10 are welded to the bottom of the kettle body 1. The legs 10 are used to support and fix the kettle body 1 to improve its stability.
[0028] Working principle: The motor 3 drives the rotating rod 502 to rotate. The rotating rod 502 drives two groups of three-blade swept-back stirring paddles 503 to rotate synchronously to stir and mix the materials in the kettle body 1. When the rotating rod 502 rotates, it drives the connecting rod 602 to rotate. The connecting rod 602 drives the gear 603 to perform circular transportation. At the same time, the gear 603 meshes with the gear ring 601 and rotates self. The gear 603 drives the stirring rod 604 and the hammer head 7 at its bottom to rotate to stir the materials at the edge of the inner part of the kettle body 1, avoiding the long stagnation time of liquid droplets and easy coalescence. The speed regulator 4 is used to adjust the rotation speed of the motor 3, so as to adjust the stirring rate of the mixing assembly 5 and the stirring assembly 6, improve the oil absorption rate of the resin and improve the particle size distribution of the polyvinyl chloride resin, so as to achieve the purpose of improving the quality of the polyvinyl chloride resin.
[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A variable-speed polymerization kettle, comprising a kettle body (1), and a bracket (2) is arranged on the outer side of the kettle body (1), characterized in that, It further includes: A motor (3) fixedly installed on the outer side of the bracket (2), and a speed regulator (4) for adjusting the rotation speed of the motor (3) is arranged on the outer side of the bracket (2); A mixing assembly (5) installed on the outer side of the motor (3) for stirring the materials inside the kettle body (1), and a stirring assembly (6) for mixing the materials at the inner edge of the kettle body (1) is arranged on the outer side of the mixing assembly (5).
2. The variable-speed polymerization kettle according to claim 1, wherein: The speed regulator (4) is fixedly installed on the outer side of the motor (3).
3. A variable-speed polymerization kettle according to claim 1, characterized in that: The mixing assembly (5) includes a coupling (501) installed at the output end of the motor (3), a rotating rod (502) is arranged on the outer side of the coupling (501), and two layers of three-blade swept-back stirring paddles (503) are arranged up and down on the outer side of the rotating rod (502).
4. The variable-speed polymerization kettle according to claim 3, characterized in that: The stirring assembly (6) includes a gear ring (601) arranged inside the kettle body (1), a connecting rod (602) is arranged on the outer side of the rotating rod (502), a gear (603) is connected to the outer side of the connecting rod (602) through a coupling, the gear (603) meshes with the gear ring (601), and a stirring rod (604) is arranged at the bottom of the gear (603).
5. The variable-speed polymerization kettle according to claim 4, wherein: A hammer head (7) is welded to one end of the stirring rod (604) away from the gear (603).
6. The variable-speed polymerization kettle according to claim 4, wherein: Two mounting blocks (8) fixed to the inner wall of the kettle body (1) are symmetrically arranged on the outer side of the gear ring (601).
7. The variable-speed polymerization kettle according to claim 1, characterized in that: A number of supports (9) are symmetrically arranged on the outer side of the kettle body (1), and three groups of legs (10) are symmetrically arranged at the bottom of the kettle body (1).