Purification reaction device for high-purity quartz sand
The quartz sand purification reactor addresses inefficiencies in existing separation methods by using a motor-driven stirring mechanism to separate quartz sand from acid efficiently, minimizing acid loss and enhancing the purification process.
Patent Information
- Application Number
- CN202422311193.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the separation efficiency between quartz sand and acid liquid is low, and the acid liquid is difficult to completely discharge, resulting in waste of resources.
A high-purity quartz sand purification reaction device is designed, including a reaction box, purification tank, stirring structure and filter net. By driving the motor to drive the stirring shaft and stirring assembly, the efficient mixing and separation of acid and quartz sand is achieved. The spiral stirring leaves are used to turn the quartz sand to prevent blockage, and the acid liquid is discharged first when discharged.
It realizes efficient separation of quartz sand and acid liquid, reduces the loss of acid liquid, and improves purification efficiency and resource utilization.
Smart Images

Figure CN223096805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand processing, in particular to a purification reaction device for high-purity quartz sand. Background Art
[0002] Quartz sand is a hard, wear-resistant and chemically stable silicate mineral, which is an important industrial mineral raw material and is widely used in industries such as ferrosilicon smelting, metallurgical flux, metallurgy, construction, and chemical industry. During the production process of quartz sand, other impurities are often mixed in the quartz sand and need to be removed and purified. Generally, acid washing is used for impurity removal and purification. However, it is rather troublesome to separate the quartz sand from the acid solution after acid washing and impurity removal. The existing separation method is to first pump out the acid solution and then discharge the quartz sand, with low efficiency. In addition, there is still a large amount of acid solution in the quartz sand that sinks to the bottom, and the acid solution cannot be drained completely. When discharging, a large amount of acid solution is carried, which is rather wasteful. Summary of the Utility Model
[0003] In view of the above situation, to make up for the above-mentioned existing defects, the utility model provides a purification reaction device for high-purity quartz sand that can separate quartz sand from acid solution and is convenient for discharging materials.
[0004] The utility model provides the following technical solutions: A purification reaction device for high-purity quartz sand proposed by the utility model includes a reaction tank. An inlet for sand is provided at the top of the reaction tank. An acid solution filling pipe and an acid solution discharging pipe are further provided on the side wall and the bottom wall of the reaction tank. A purification tank is arranged inside the reaction tank. An upper connecting pipe is provided at the top of the purification tank, and a discharging pipe is provided at the bottom of the purification tank. The upper connecting pipe is rotatably arranged on the inner top wall of the reaction tank, and the bottom of the discharging pipe is rotatably arranged on the inner bottom wall of the reaction tank. A sand discharging pipe is provided at the bottom of the reaction tank, and the sand discharging pipe is communicated with the discharging pipe.
[0005] Further, a feeding port is provided at the top of the purification tank, filter meshes are provided on the side wall and the bottom of the purification tank, and a reaction stirring structure is further arranged inside the purification tank.
[0006] In order to enable the acid solution to react with the quartz sand for high-efficiency purification, the reaction stirring structure includes a driving motor, a stirring shaft, and a stirring assembly. A driving chamber is provided at the top of the reaction tank. The driving motor is arranged on the inner side wall of the driving chamber. The upper connecting pipe penetrates through the reaction tank and is rotatably arranged inside the driving chamber. The upper end of the stirring shaft is rotatably arranged on the inner top wall of the driving chamber, and the lower end of the stirring shaft penetrates through the upper connecting pipe and the purification tank and is rotatably arranged inside the discharging pipe. A driving bevel gear is arranged on the power output shaft of the driving motor. Driven bevel gears are respectively arranged at the top of the stirring shaft and the top of the upper connecting pipe. The driving bevel gear meshes with the driven bevel gears respectively. The stirring assembly is arranged on the stirring shaft and is located inside the purification tank.
[0007] Further, the stirring assembly includes a support frame, stirring rods, and a scraper. A spiral stirring blade is provided on the stirring shaft. The support frame is provided on the stirring shaft. The stirring rods are arranged on the support frame in the height direction. The scraper is provided on the support frame and is in contact with the filter screen.
[0008] Further, a control display screen is provided in front of the reaction tank. Solenoid valves are provided on both the sand discharge pipe and the acid solution discharge pipe. The drive motor and the solenoid valve are both electrically connected to the control display screen.
[0009] Further, three support legs are provided at the bottom of the reaction tank, and the three support legs are evenly distributed at the bottom of the reaction tank.
[0010] For a purification reaction device for high-purity quartz sand proposed by the present utility model, the beneficial effects obtained by adopting the above structure are as follows:
[0011] A purification tank is arranged inside the reaction tank, so that the quartz sand and the acid solution are always separated, and the acid solution can enter the inside of the purification tank through the filter screen; through the cooperation of the drive motor, the stirring shaft, and the stirring assembly, the quartz sand inside the purification tank can be fully stirred and mixed with the acid solution. At the same time, the purification tank rotates in the opposite direction to the stirring direction, increasing the stirring efficiency. The provided scraper prevents the quartz sand from blocking the filter screen. When discharging materials, the acid solution is discharged first, and the quartz sand can filter out the acid solution through the filter screens provided at the bottom and the side walls, reducing the loss of the acid solution; through the provided spiral stirring blade, it can assist in turning the quartz sand at different depths to react with the acid solution, preventing precipitation from affecting the sufficiency of the reaction, and at the same time assisting the discharge of the quartz sand when the drive motor rotates in the reverse direction. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0013] Figure 1 is a schematic diagram of the overall structure of a purification reaction device for high-purity quartz sand proposed by the present utility model Figure 1 ;
[0014] Figure 2 is a schematic diagram of the overall structure of a purification reaction device for high-purity quartz sand proposed by the present utility model Figure 2 ;
[0015] Figure 3 is a schematic diagram of the front view structure of a purification reaction device for high-purity quartz sand proposed by the present utility model;
[0016] Figure 4 is Figure 3 a partially enlarged schematic diagram of part A of
[0017] Among them, 1. Reaction tank, 2. Sand inlet, 3. Acid solution filling pipe, 4. Acid solution discharge pipe, 5. Purification tank, 6. Upper connecting pipe, 7. Discharge pipe, 8. Sand discharge pipe, 9. Feed inlet, 10. Filter screen, 11. Driving motor, 12. Stirring shaft, 13. Driving chamber, 14. Driving bevel gear, 15. Driven bevel gear, 16. Support frame, 17. Stirring rod, 18. Scraper, 19. Spiral stirring blade, 20. Control display screen, 21. Support leg. Specific implementation manner
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0019] It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the accompanying drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0020] As Figures 1 to 4 shown, the technical solution adopted by the present invention is as follows: A purification reaction device for high-purity quartz sand includes a reaction tank 1. The top of the reaction tank 1 is provided with a sand inlet 2. The side wall and the bottom wall of the reaction tank 1 are also provided with an acid solution filling pipe 3 and an acid solution discharge pipe 4. A purification tank 5 is arranged in the reaction tank 1. The top of the purification tank 5 is provided with an upper connecting pipe 6. The bottom of the purification tank 5 is provided with a discharge pipe 7. The upper connecting pipe 6 is rotatably arranged on the inner top wall of the reaction tank 1. The bottom of the discharge pipe 7 is rotatably arranged on the inner bottom wall of the reaction tank 1. The bottom of the reaction tank 1 is provided with a sand discharge pipe 8. The sand discharge pipe 8 is communicated with the discharge pipe 7. The bottom of the reaction tank 1 is provided with three groups of support legs 21. The three groups of support legs 21 are evenly distributed at the bottom of the reaction tank 1.
[0021] As Figures 2 to 4As shown, a feed inlet 9 is provided at the top of the purification tank 5. Filter screens 10 are provided on the side wall and the bottom of the purification tank 5. A reaction stirring structure is further provided inside the purification tank 5. In order to enable the acid solution to react with the quartz sand for purification efficiently, the reaction stirring structure includes a driving motor 11, a stirring shaft 12 and a stirring assembly. A driving chamber 13 is provided at the top of the reaction tank 1. The driving motor 11 is arranged on the inner side wall of the driving chamber 13. The upper connecting pipe 6 penetrates through the reaction tank 1 and is rotatably arranged inside the driving chamber 13. The upper end of the stirring shaft 12 is rotatably arranged on the inner top wall of the driving chamber 13. The lower end of the stirring shaft 12 penetrates through the upper connecting pipe 6 and the purification tank 5 and is rotatably arranged inside the discharge pipe 7. A driving bevel gear 14 is provided on the power output shaft of the driving motor 11. Driven bevel gears 15 are respectively provided at the top of the stirring shaft 12 and the top of the upper connecting pipe 6. The driving bevel gear 14 meshes with the driven bevel gears 15 respectively. The stirring assembly is arranged on the stirring shaft 12 and is located inside the purification tank 5. The stirring assembly includes a support frame 16, stirring rods 17 and a scraper 18. A spiral stirring blade 19 is provided on the stirring shaft 12. The support frame 16 is arranged on the stirring shaft 12. The stirring rods 17 are arranged on the support frame 16 along the height direction. The scraper 18 is arranged on the support frame 16 and is in contact with the filter screen 10.
[0022] Among them, a control display screen 20 is provided on the front of the reaction tank 1. Solenoid valves are provided on both the sand discharge pipe 8 and the acid solution discharge pipe 4. The driving motor 11 and the solenoid valve are both electrically connected to the control display screen 20.
[0023] During specific use, the sand inlet 2 is aligned with the feed inlet 9, the quartz sand is added into the purification tank 5, and then the acid solution is injected into the reaction tank 1 through the acid solution injection pipe 3. The acid solution enters the purification tank 5 through the filter screen 10. The driving motor 11 is started. The driving motor 11 drives the driving bevel gear 14 to rotate, and then drives the driven bevel gears 15 to rotate, thereby driving the stirring shaft 12 and the upper connecting pipe 6 to rotate in opposite directions. The driving stirring shaft 12 drives the spiral stirring blade 19 and the stirring assembly to rotate to stir the quartz sand, so that it is fully mixed with the acid solution. At the same time, the spiral stirring blade 19 turns the bottom quartz sand upward, promoting more sufficient reaction. The upper connecting pipe 6 drives the purification tank 5 to rotate, making the stirring more efficient.
[0024] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, material or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, material or device.
[0025] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A purification reaction device for high-purity quartz sand, comprising a reaction tank, characterized in that: The top of the reaction tank is provided with a sand inlet, the side wall and the bottom wall of the reaction tank are also provided with an acid solution filling pipe and an acid solution discharge pipe, a purification tank is arranged inside the reaction tank, an upper connecting pipe is arranged at the top of the purification tank, a discharge pipe is arranged at the bottom of the purification tank, the upper connecting pipe is rotatably arranged on the inner top wall of the reaction tank, the bottom of the discharge pipe is rotatably arranged on the inner bottom wall of the reaction tank, a sand discharge pipe is arranged at the bottom of the reaction tank, and the sand discharge pipe is communicated with the discharge pipe.
2. The purification reaction device for high-purity quartz sand according to claim 1, wherein: The top of the purification tank is provided with a feed inlet, the side wall and the bottom of the purification tank are provided with filter meshes, and a reaction stirring structure is also arranged inside the purification tank.
3. The purification reaction device for high-purity quartz sand according to claim 2, characterized in that: The reaction stirring structure includes a driving motor, a stirring shaft and a stirring assembly. A driving chamber is arranged at the top of the reaction tank. The driving motor is arranged on the inner side wall of the driving chamber. The upper connecting pipe penetrates through the reaction tank and is rotatably arranged inside the driving chamber. The upper end of the stirring shaft is rotatably arranged on the inner top wall of the driving chamber. The lower end of the stirring shaft penetrates through the upper connecting pipe and the purification tank and is rotatably arranged inside the discharge pipe. A driving bevel gear is arranged on the power output shaft of the driving motor. Driven bevel gears are respectively arranged at the top of the stirring shaft and the top of the upper connecting pipe. The driving bevel gears are respectively meshed with the driven bevel gears. The stirring assembly is arranged on the stirring shaft and is located inside the purification tank.
4. The purification reaction device for high-purity quartz sand according to claim 3, characterized in that: The stirring assembly includes a support frame, stirring rods and scraping plates. A spiral stirring blade is arranged on the stirring shaft. The support frame is arranged on the stirring shaft. The stirring rods are arranged on the support frame along the height direction. The scraping plates are arranged on the support frame and are in contact with the filter meshes.
5. The purification reaction device for high-purity quartz sand according to claim 4, characterized in that: A control display screen is arranged on the front of the reaction tank. Solenoid valves are arranged on both the sand discharge pipe and the acid solution discharge pipe. The driving motor and the solenoid valves are electrically connected to the control display screen.
6. The purification reaction device for high-purity quartz sand according to claim 5, characterized in that: Three support legs are arranged at the bottom of the reaction tank, and the three support legs are evenly distributed at the bottom of the reaction tank.