Automatic spraying conveying line and positioning device
The automated painting line addresses precision and reliability issues by employing a novel positioning mechanism with adjustable holding slots, ensuring precise and stable positioning of automotive components, enhancing efficiency and versatility.
Patent Information
- Application Number
- CN202422138013.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the existing automated spray conveyor lines, the positioning accuracy of the positioning device is limited, and it is easy to cause inaccurate positioning or frequent failures due to wear and vibration after a long period of operation.
The transmission system consisting of frame one and frame two is combined with the belt transmission and positioning mechanism driven by the motor. Through the cooperation of the lifting card slot and the positioning card slot, the precise positioning and stable transmission of automobile accessories can be achieved.
It improves the efficiency and accuracy of spraying operations, ensures the stable positioning of accessories during spraying, avoids errors caused by manual operations and traditional positioning methods, and adapts to automotive accessories of different sizes and shapes, improving the versatility and practicality of the equipment.
Smart Images

Figure CN223097079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor lines, in particular to an automatic spraying conveyor line and a positioning device. Background Art
[0002] In the automotive manufacturing industry, the spraying of auto parts is one of the key links in the production process, and its quality and efficiency directly affect the appearance quality and production efficiency of the whole vehicle. With the development of the automotive industry, the requirements for the spraying accuracy and efficiency of auto parts are increasing day by day.
[0003] As an important device for realizing automatic spraying, the automatic spraying conveyor line realizes the automatic spraying operation of auto parts from the on-line to the off-line process. However, in the process of automatic spraying, there are still some deficiencies in ensuring the precise positioning of parts at the spraying station. The positioning accuracy of some positioning devices is limited. In addition, after long-term operation, some positioning devices are prone to problems such as inaccurate positioning or frequent failures due to wear and vibration. Therefore, an automatic spraying conveyor line and a positioning device are proposed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies in the prior art that the positioning accuracy of some positioning devices is limited, and after long-term operation, some positioning devices are prone to problems such as inaccurate positioning or frequent failures due to wear and vibration, and to propose an automatic spraying conveyor line and a positioning device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An automatic spraying conveyor line includes a first frame and a second frame. The first frame and the second frame are arranged in parallel. The tops of the first frame and the second frame are fixedly connected with an installation box. The inner walls of both sides of the installation box are respectively rotatably connected with a first rotating shaft and a second rotating shaft. Two transmission belts are arranged on the circumferential outer walls of the first rotating shaft and the second rotating shaft through belt pulleys. A plurality of hooks are arranged on the top of the transmission belt. Support plates are fixedly connected between the inner walls of both sides of the first frame and the second frame.
[0007] In a possible design, a motor is arranged on the top of the support plate on one side of the first frame, and the output shaft of the motor is fixedly connected with a first belt pulley.
[0008] In a possible design, a first transmission groove and a second transmission groove are respectively formed on the circumferential outer wall of the first rotating shaft.
[0009] In a possible design, the first belt pulley and the circumferential outer wall of the first transmission groove are provided with the same first belt in a transmission manner. The first belt respectively penetrates through the bottom of the installation box and the top of the first frame.
[0010] A positioning device is used in cooperation with an automated spraying conveyor line described in any one of the above. It includes a positioning mechanism. The positioning mechanism is arranged on the top of the installation box. The positioning mechanism is located between two conveyor belts. The positioning mechanism includes two fixing frames, two first mounting plates and a second mounting plate. The two fixing frames, the two first mounting plates and the second mounting plate are all fixedly connected to the top of the installation box. A positioning card slot for restricting the position of the hook is fixedly connected to the top of the fixing frame. One side of the first mounting plate is rotatably connected to a second rotating pin. The second rotating pin rotatably penetrates the first mounting plate. One end of the second rotating pin is fixedly connected to a strip-shaped rotating block. The other end of the second rotating pin is fixedly connected to a circular rotating block. A first rotating pin is fixedly connected to the top of the strip-shaped rotating block away from the first mounting plate. The circumferential outer walls of the two first rotating pins are rotatably connected to the same first connecting rod. A plurality of lifting card slots for lifting the hook are fixedly connected to the top of the first connecting rod. A third rotating pin is eccentrically arranged on the side of the circular rotating block away from the first mounting plate. The circumferential outer walls of the two third rotating pins are rotatably connected to the same second connecting rod. A fifth rotating pin is fixedly connected to the side of the second mounting plate close to the first mounting plate. A second pulley is rotatably connected to the circumferential outer wall of the fifth rotating pin. A fourth rotating pin is eccentrically arranged on the side of the second pulley close to the first mounting plate. One end of the fourth rotating pin is rotatably connected to the center of the side of the second connecting rod close to the second mounting plate.
[0011] In a possible design, the same second belt is drivingly arranged on the circumferential outer walls of the second pulley and the second transmission groove.
[0012] In this application, when people need to spray automotive parts, first hang the automotive parts on the hook, then place the hook on the conveyor belt, and then start the motor. The motor drives the first rotating shaft to rotate through the transmission of the first pulley, the first belt and the first transmission groove. Then the first rotating shaft drives the conveyor belt, and then through the hook, the automotive parts are conveyed to one side of the positioning mechanism for waiting to be sprayed. At this time, the first rotating shaft drives the second pulley to rotate along the fifth rotating pin through the transmission of the second transmission groove and the second belt. Then the second pulley drives the circular rotating block to rotate along the second rotating pin through the fourth rotating pin, the second connecting rod and the third rotating pin. Furthermore, the strip-shaped rotating block is driven to rotate along the second rotating pin through the second rotating pin. Then the strip-shaped rotating block drives the first connecting rod to move in an ellipse through the first rotating pin. At this time, the lifting card slot on the first connecting rod will send the automotive parts into the designated spraying position by lifting the hook and fix them through the positioning card slot. Then through the next lift of the lifting card slot, the automotive parts enter the next spraying point. This cycle continues until the automotive parts are sprayed. Then the lifting card slot sends the automotive parts out of the spraying area and conveys them to the next process through the conveyor belt.
[0013] In the present utility model, for the automated spraying conveyor line and positioning device, by driving the rotation of the first belt pulley, the first belt and the first rotating shaft through a motor, the continuous operation of the conveyor belt is effectively driven, realizing the efficient transmission of automotive parts from the upstream to the spraying area. At the same time, the lifting card slot in the positioning mechanism cooperates with the positioning card slot to accurately position the parts at the spraying points, improving the efficiency and accuracy of the spraying operation;
[0014] In the present utility model, for the automated spraying conveyor line and positioning device, through the setting of the positioning mechanism, by the linkage of the second belt pulley, the second connecting rod, the circular rotating block and the strip-shaped rotating block, the elliptical trajectory movement of the lifting card slot is realized. This design not only ensures the stable positioning of the parts during the spraying process, but also improves the positioning accuracy through the precise control of mechanical transmission, avoiding errors caused by manual operation or traditional positioning methods;
[0015] In the present utility model, for the automated spraying conveyor line and positioning device, by adjusting the quantity and position of the lifting card slots according to actual requirements to adapt to automotive parts of different sizes and shapes, this self-adaptive design enables the device to perform excellently in various spraying operation scenarios, improving the versatility and practicality of the equipment;
[0016] In the present utility model, it can realize the efficient transmission of automotive parts from the upstream to the spraying area. At the same time, the lifting card slot in the positioning mechanism cooperates with the positioning card slot to accurately position the parts at the spraying points, improving the efficiency and accuracy of the spraying operation. It can realize the elliptical trajectory movement of the lifting card slot, which not only ensures the stable positioning of the parts during the spraying process, but also improves the positioning accuracy through the precise control of mechanical transmission, avoiding errors caused by manual operation or traditional positioning methods. It can also adjust the quantity and position of the lifting card slots according to actual requirements to adapt to automotive parts of different sizes and shapes. This self-adaptive design enables the device to perform excellently in various spraying operation scenarios, improving the versatility and practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of an automated spraying conveyor line and positioning device proposed by the present utility model;
[0018] Figure 2 is a schematic diagram of the internal structure of an automated spraying conveyor line and positioning device proposed by the present utility model;
[0019] Figure 3 is an exploded view of the positioning mechanism in an automated spraying conveyor line and positioning device proposed by the present utility model;
[0020] Figure 4Partial structural schematic diagram of an automated spraying conveyor line and positioning device proposed by the present utility model.
[0021] In the figure: 1, Frame one; 2, Frame two; 3, Installation box; 4, Rotating shaft one; 5, Rotating shaft two; 6, Transmission belt; 7, Hook; 8, Automobile parts; 9, Positioning mechanism; 10, Motor; 11, Pulley one; 12, Belt one; 13, Belt two; 14, Transmission groove one; 15, Transmission groove two; 16, Fixed frame; 17, Positioning card slot; 18, Connecting rod one; 19, Lifting card slot; 20, Rotating pin one; 21, Strip-shaped rotating block; 22, Rotating pin two; 23, Installation plate one; 24, Circular rotating block; 25, Rotating pin three; 26, Connecting rod two; 27, Rotating pin four; 28, Pulley two; 29, Rotating pin five; 30, Installation plate two; 31, Support plate. Specific implementation manner
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0023] Embodiment 1
[0024] Referring to Figures 1 - 4 , a conveyor line includes frame one 1 and frame two 2. First, place frame one 1 and frame two 2 parallel to each other and fix them on the ground according to the design requirements to ensure that the distance and height between the two meet the installation requirements of subsequent components. Then, install installation box 3 on the tops of frame one 1 and frame two 2 to ensure that installation box 3 is firmly fixed between the two frames, and sufficient space is reserved on both inner walls of installation box 3 for installing rotating shaft one 4 and rotating shaft two 5.
[0025] On both inner walls of installation box 3, rotate and connect rotating shaft one 4 and rotating shaft two 5 through bearings respectively to ensure that both can rotate freely. On the circumferential outer walls of rotating shaft one 4 and rotating shaft two 5, install belt pulleys respectively, and set two transmission belts 6 through belt pulley transmission. Ensure that transmission belt 6 is laid flat in installation box 3, and a plurality of hooks 7 are evenly distributed on the top of transmission belt 6 for hanging automobile parts to be sprayed. Adjust the tension of transmission belt 6 to ensure its stable operation without slipping.
[0026] Install motor 10 on the top of support plate 31 on one side of frame one 1 to ensure that motor 10 is stable and reliable. Fix the output shaft of motor 10 to pulley one 11 to ensure that the motor can drive pulley one 11 to rotate. Then, install belt one 12 so that it passes through the bottom of installation box 3 and the top of frame one 1 respectively, and is sleeved on the transmission groove one 14 of pulley one 11 and rotating shaft one 4 to form a complete transmission chain.
[0027] Reference Figures 1 - 4 As shown in Figures 1 - 4 , a positioning device includes a positioning mechanism 9. The positioning mechanism 9 is installed on the top of the installation box 3, at a position between two conveyor belts 6. Specifically, two fixing frames 16, two first mounting plates 23, and a second mounting plate 30 are fixedly connected to the top of the installation box 3 to ensure that the positioning mechanism 9 is stable and does not shake. A positioning slot 17 is installed on the top of the fixing frame 16 to limit the positions of the hook 7 and the automotive parts during the spraying process and prevent them from shifting.
[0028] A second rotating pin 22 is installed on one side of the first mounting plate 23 and penetrates through the first mounting plate 23 rotatably. One end of the second rotating pin 22 is connected to a strip-shaped rotating block 21, and the other end is connected to a circular rotating block 24. A first rotating pin 20 is installed on the top of the strip-shaped rotating block 21 away from the first mounting plate 23, and a first connecting rod 18 is rotatably connected through the first rotating pin 20. A plurality of lifting slots 19 are installed on the top of the first connecting rod 18 to lift and guide the hook 7 and the automotive parts into the spraying position. A third rotating pin 25 is eccentrically installed on the side of the circular rotating block 24 away from the first mounting plate 23, and a second connecting rod 26 is rotatably connected through the third rotating pin 25. A fifth rotating pin 29 is installed on the side of the second mounting plate 30 close to the first mounting plate 23, and its circumferential outer wall is rotatably connected to a second pulley 28. A fourth rotating pin 27 is eccentrically installed on the side of the second pulley 28 close to the first mounting plate 23. One end of the fourth rotating pin 27 is rotatably connected to the center of the side of the second connecting rod 26 close to the second mounting plate 30.
[0029] A second belt 13 is installed so that it is sleeved on the second pulley 28 and the second transmission groove 15 of the first rotating shaft 4 to form another transmission chain. In this way, when the motor 10 drives the first rotating shaft 4 to rotate, it will not only drive the automotive parts to move through the conveyor belt 6, but also drive the second pulley 28 to rotate through the second transmission groove 15 and the second belt 13.
[0030] This application can be used in the field of automotive parts spraying, and can also be used in other fields applicable to this application.
[0031] Embodiment 2
[0032] Reference Figures 1 - 4 As shown in Figures 1 - 4 , on the basis of Embodiment 1, an improvement is made: an automated spraying conveyor line and a positioning device are applied to the field of automotive parts spraying. A support plate 31 is installed between the inner walls on both sides of the first frame 1 and the second frame 2 to enhance the stability and load-bearing capacity of the entire structure.
[0033] However, as is well known to those skilled in the art, the working principle and wiring method of the motor 10 are common knowledge, and they all belong to conventional means or well-known common sense. Therefore, they will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0034] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims
1. An automated spraying conveyor line, comprising a first frame (1) and a second frame (2), characterized in that, The frame one (1) and the frame two (2) are arranged in parallel. The tops of the frame one (1) and the frame two (2) are fixedly connected with an installation box (3). The inner walls on both sides of the installation box (3) are respectively rotatably connected with a rotating shaft one (4) and a rotating shaft two (5). The circumferential outer walls of the rotating shaft one (4) and the rotating shaft two (5) are provided with two transmission belts (6) through pulley transmission. The tops of the transmission belts (6) are provided with a plurality of hooks (7). Support plates (31) are fixedly connected between the inner walls on both sides of the frame one (1) and the frame two (2).
2. An automated spraying conveyor line according to claim 1, characterized in that, A motor (10) is arranged on the top of the support plate (31) on one side of the frame one (1). The output shaft of the motor (10) is fixedly connected with a pulley one (11).
3. An automated spraying conveyor line according to claim 1, wherein, A transmission groove one (14) and a transmission groove two (15) are respectively formed on the circumferential outer wall of the rotating shaft one (4).
4. An automated spraying conveyor line according to claim 2, wherein, The pulley one (11) and the circumferential outer wall of the transmission groove one (14) are provided with the same belt one (12) through transmission. The belt one (12) respectively penetrates through the bottom of the installation box (3) and the top of the frame one (1).
5. A positioning device is used in cooperation with an automated spraying conveyor line according to any one of claims 1-4, and includes a positioning mechanism (9), characterized in that, The positioning mechanism (9) is arranged on the top of the installation box (3). The positioning mechanism (9) is located between the two transmission belts (6). The positioning mechanism (9) includes two fixed frames (16), two mounting plates one (23) and a mounting plate two (30). The two fixed frames (16), the two mounting plates one (23) and the mounting plate two (30) are all fixedly connected to the top of the installation box (3). A positioning card slot (17) for restricting the position of the hook (7) is fixedly connected to the top of the fixed frame (16). One side of the mounting plate one (23) is rotatably connected with a rotating pin two (22). The rotating pin two (22) rotatably penetrates through the mounting plate one (23). One end of the rotating pin two (22) is fixedly connected with a strip-shaped rotating block (21). The other end of the rotating pin two (22) is fixedly connected with a circular rotating block (24). A rotating pin one (20) is fixedly connected to the top of the side of the strip-shaped rotating block (21) away from the mounting plate one (23). The circumferential outer walls of the two rotating pins one (20) are rotatably connected with the same connecting rod one (18). A plurality of lifting card slots (19) for lifting the hook (7) are fixedly connected to the top of the connecting rod one (18). A rotating pin three (25) is eccentrically arranged on the side of the circular rotating block (24) away from the mounting plate one (23). The circumferential outer walls of the two rotating pins three (25) are rotatably connected with the same connecting rod two (26). A rotating pin five (29) is fixedly connected to the side of the mounting plate two (30) close to the mounting plate one (23). The circumferential outer wall of the rotating pin five (29) is rotatably connected with a pulley two (28). A rotating pin four (27) is eccentrically arranged on the side of the pulley two (28) close to the mounting plate one (23). One end of the rotating pin four (27) is rotatably connected to the center of the side of the connecting rod two (26) close to the mounting plate two (30).
6. The positioning device according to claim 5, characterized in that The pulley two (28) and the circumferential outer wall of the transmission groove two (15) are provided with the same belt two (13) through transmission.