Release agent spraying device

The adjustable spray head system addresses the challenge of incomplete mold coating by providing full-surface coverage, ensuring easy demolding and minimizing damage through vertical and rotational adjustments.

CN223097100UActive Publication Date: 2025-07-15KUNSHAN WEITUO DIE-CASTING MASCH CO LTD
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Patent Information

Application Number
CN202422010928.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-15
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the prior art, the spray gun cannot spray the uneven mold cavity with uneven molds, resulting in the failure of local molds to spray, affecting the difficulty of mold release and possibly damaging the workpiece.

Method used

A release agent spraying device is designed to achieve full-circuit spraying of the mold cavity through a nozzle that can be lifted, rotated and angle-adjusted, combined with a moving assembly and a lift assembly, ensuring full coverage of the release agent.

Benefits of technology

All-round spraying of the mold cavity is achieved, comprehensive spraying of the release agent is improved, easy release and mold integrity is ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223097100U_ABST
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Abstract

The utility model discloses a release agent spraying device, which belongs to the technical field of release agent spraying and comprises a storage frame for storing an automobile gearbox shell die-casting die, a storage box for storing a release agent is movably arranged in an inner cavity of the storage frame, and a moving assembly for translating the storage box is arranged in the inner cavity of the storage frame. A first electric push rod drives a double-face rack plate to telescopically move, a spray head is subjected to angle deflection through an adjusting gear, the spray head is driven to rotate, the spray head is driven to rotate, the spray head is driven to rotate, the spray head is driven to rotate, the spray head is driven to rotate, and the spray head is driven to rotate. According to the mold release agent spraying device, the spraying head can be adjusted in an up-and-down angle, release agents can be conveniently sprayed to some positions where spraying cannot be conducted in a perpendicular incidence area, then the inner wall of a mold is sprayed in an all-around mode in cooperation with lifting and rotating of the telescopic rod, the spraying comprehensiveness of the release agents is improved, and easy demolding is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of release agent spraying, in particular to a release agent spraying device. Background Technique

[0002] A release agent is a type of isolation film applied between a product and a mold to prevent the formed composite product from sticking to the mold, so that the product can be easily removed from the mold, while ensuring the surface quality of the product and the integrity of the mold. Release agents are divided into two categories: internal lubricity and external lubricity. The former mainly improves the lubricity of the polymer molecules themselves, and it requires a certain degree of affinity or compatibility with the resin polymer. The latter is to improve the lubricity between the mold and the polymer. When die-casting the automotive transmission housing, it is necessary to spray a release agent in the mold to facilitate demolding.

[0003] In the prior art, the Chinese utility model content with the authorization announcement number: CN218945426U discloses an internal spraying device for steel plate release agent, including a frame. Substrates are installed on both sides of the frame. A guide rail column and a screw column are respectively installed between the opposite ends of the substrates. One end of the screw column extends out of the substrate and is equipped with a driving motor. A sliding column and a reciprocating screw rod are respectively arranged between the two sides of the guide rail column and the screw column. The two ends of the reciprocating screw rod are connected to the guide rail column and the screw column, and a fixed sleeve is installed at the end of the sliding column connected to the guide rail column. A driving mechanism is arranged between the fixed sleeve and the reciprocating screw rod for driving the reciprocating screw rod to rotate. A first sliding sleeve is installed at the end of the sliding column connected to the guide rail column. A moving seat is slidably sleeved on the sliding column. A second mounting seat is threadedly sleeved on the reciprocating screw rod. A spraying mechanism is arranged between the second mounting seat and the moving seat. This utility model is easy to adjust and convenient for internal spraying operation.

[0004] In the above technical solution, by moving the spray gun, the spray gun sprays the release agent outwards, so as to spray the inside of the steel plate. This method is applicable to the case where the inner surface is flat and the spray gun can completely cover all areas inside the steel plate. However, the inner cavities of some molds are uneven. The spray gun sprays at a fixed point and cannot completely cover, resulting in the inability to spray the release agent on some parts of the mold, making it very difficult to demold subsequently, and at the same time, it is easy to cause certain damage to the workpiece. Utility Model Content

[0005] The purpose of the present utility model is to provide a release agent spraying device, which can perform a full-range spraying on the inner cavity of the mold by comprehensively adjusting the nozzle, enabling the nozzle to be lifted, the angle adjusted and rotated, so as to ensure the comprehensiveness of the release agent spraying and solve the problems raised in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solution: A mold release agent spraying device, including a storage frame for storing a die-casting mold of an automotive transmission housing. An inner cavity of the storage frame is movably provided with a storage tank for storing the mold release agent. An inner cavity of the storage frame is provided with a moving component for translating the storage tank. A fixing cylinder is fixed at the center of the top of the inner cavity of the storage tank. The fixing cylinder extends downward and penetrates through the storage tank. An inner cavity of the fixing cylinder is movably provided with a telescopic rod that can move up and down. A chamber is opened at the bottom of the telescopic rod, and a first electric push rod is fixed in the inner cavity of the chamber. A piston rod of the first electric push rod is fixed with a double-sided rack plate, and both sides of the inner cavity of the chamber are rotatably connected with adjusting gears through movable shafts. The adjusting gears are engaged with the double-sided rack plate. A spray head is fixed on the outer side of the adjusting gear. A delivery pump is fixed in the inner cavity of the storage tank. A discharge port of the delivery pump is communicated with an infusion pipe. The infusion pipe extends along the inside of the telescopic rod and is communicated with the spray head.

[0007] Preferably, the moving component includes a first driving motor fixed on one side of the storage frame. An output shaft of the first driving motor is fixed with a translation screw rod. The translation screw rod rotates in the inner cavity of the storage frame through a bearing. The outer side of the storage tank is rotatably connected with a support frame through a bearing. A threaded sleeve is fixedly embedded on the support frame. The translation screw rod threadedly penetrates through the threaded sleeve.

[0008] Preferably, it further includes a lifting component for moving the telescopic rod up and down. The lifting component includes a second driving motor fixed at the center of the top of the storage tank. An output shaft of the second driving motor penetrates into the inner cavity of the fixing cylinder and is fixed with a lifting screw rod. A threaded hole threadedly connected with the lifting screw rod is opened at the top of the telescopic rod.

[0009] Preferably, a third driving motor is fixedly embedded at the bottom of the support frame. An output shaft of the third driving motor is fixed with a driving gear. A driven gear is fixed on the outer side of the storage tank. The driving gear and the driven gear are meshed on the opposite sides.

[0010] Preferably, a second electric push rod is fixedly embedded at the bottom of the inner cavity of the storage frame. A piston rod of the second electric push rod is fixed with a support plate. The support plate is attached to the inner wall of the storage frame.

[0011] Preferably, a through hole is opened on the support frame, and a limiting rod is slidably connected in the inner cavity of the through hole. The limiting rod is fixed in the inner cavity of the storage frame.

[0012] Preferably, a limiting groove is opened on one side of the inner cavity of the fixing cylinder. A limiting block extending into the inner cavity of the limiting groove is fixed on the outer side of the telescopic rod. A through groove is opened on the side of the fixing cylinder away from the limiting groove. The infusion pipe penetrates through the through groove.

[0013] Preferably, a groove is formed at the lower end of the inner cavity of the fixed cylinder, and a sealing ring is embedded in the inner cavity of the groove, and the sealing ring is attached to the outer side of the telescopic rod.

[0014] Preferably, sliding grooves are formed on both sides of the inner cavity of the storage frame, and sliders are slidably connected in the inner cavities of the sliding grooves, and the sliders penetrate through the sliding grooves and are fixed on both sides of the support plate.

[0015] Preferably, a control box is installed on the side wall of the storage frame, and a displacement sensor is fixed at the bottom of the telescopic rod.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] 1. The utility model drives the double-sided rack plate to perform telescopic movement through the first electric push rod, and deflects the angle of the spray head through the adjusting gear, so that the spray head can adjust the upper and lower angles, which is convenient for spraying the release agent on some positions that cannot be sprayed in the direct spraying area. Then, in cooperation with the lifting and rotation of the telescopic rod, the inner wall of the mold is sprayed in all directions, improving the comprehensiveness of the release agent spraying and ensuring easy demolding.

[0018] 2. The utility model lifts and lowers the support plate through the second electric push rod, which is convenient for lifting and lowering the mold, facilitating the loading and unloading of the mold, and enabling the telescopic rod to extend into the inner cavity of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional structural diagram of the utility model;

[0020] Figure 2 is a partial three-dimensional structural diagram of the utility model;

[0021] Figure 3 is a sectional three-dimensional structural diagram of the storage tank and the fixed cylinder of the utility model;

[0022] Figure 4 is a partial sectional three-dimensional structural diagram of the telescopic rod of the utility model;

[0023] Figure 5 is a three-dimensional structural diagram of the second electric push rod and the support plate of the utility model.

[0024] Reference numerals in the figure: 1, storage box; 2, storage bin; 3, moving component; 31, first drive motor; 32, translation screw; 33, support frame; 34, threaded sleeve; 4, fixed cylinder; 5, telescopic rod; 6, first electric push rod; 7, double-sided rack plate; 8, adjusting gear; 9, spray head; 10, delivery pump; 11, infusion tube; 12, lifting component; 121, second drive motor; 122, lifting screw; 123, screw hole; 13, third drive motor; 14, drive gear; 15, driven gear; 16, second electric push rod; 17, support plate; 18, limiting rod; 19, limiting groove; 20, limiting block; 21, sealing ring; 22, sliding groove; 23, slider; 24, control box; 25, displacement sensor. Detailed implementation

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0026] The present invention provides a Figures 1 to 5 shown mold release agent spraying device, including a storage box 1 for storing the die-casting mold of the automotive transmission housing. A storage bin 2 for storing the mold release agent is movably arranged in the inner cavity of the storage box 1. A moving component 3 for translating the storage bin 2 is arranged in the inner cavity of the storage box 1. A fixed cylinder 4 is fixed at the center of the top of the inner cavity of the storage bin 2. The fixed cylinder 4 extends downward and penetrates the storage bin 2. A telescopic rod 5 that can move up and down is movably arranged in the inner cavity of the fixed cylinder 4. A cavity is opened at the bottom of the telescopic rod 5, and a first electric push rod 6 is fixed in the inner cavity of the cavity. The piston rod of the first electric push rod 6 is fixed with a double-sided rack plate 7. And both sides of the inner cavity of the cavity are rotatably connected by a movable shaft with an adjusting gear 8. The adjusting gear 8 meshes with the double-sided rack plate 7. A spray head 9 is fixed on the outside of the adjusting gear 8. A delivery pump 10 is fixed in the inner cavity of the storage bin 2. The discharge port of the delivery pump 10 is communicated with an infusion tube 11. The infusion tube 11 extends along the inside of the telescopic rod 5 and is communicated with the spray head 9;

[0027] The first electric push rod 6 drives the double-sided rack plate 7 to perform telescopic movement. The adjusting gear 8 deflects the angle of the spray head 9, so that the spray head 9 can adjust the up and down angles, which is convenient for spraying the mold release agent on some positions that cannot be sprayed in the direct spraying area. Then, in cooperation with the lifting and rotation of the telescopic rod 5, the inner wall of the mold is sprayed all-round, improving the comprehensiveness of the mold release agent spraying and ensuring easy demolding.

[0028] The moving component 3 includes a first driving motor 31 fixed to one side of the storage box 1. A translation screw rod 32 is fixed to the output shaft of the first driving motor 31. The translation screw rod 32 rotates in the inner cavity of the storage box 1 through a bearing. The outer side of the storage bin 2 is rotatably connected to a support frame 33 through a bearing. A threaded sleeve 34 is fixedly embedded on the support frame 33. The translation screw rod 32 threadedly penetrates through the threaded sleeve 34. By driving the translation screw rod 32 to rotate with the first driving motor 31, and then threadedly connecting the support frame 33 and the translation screw rod 32 through the threaded sleeve 34, translation can be performed when the translation screw rod 32 rotates, and the position of the storage bin 2 can be adjusted.

[0029] It further includes a lifting component 12 for moving the telescopic rod 5 up and down. The lifting component 12 includes a second driving motor 121 fixed at the center of the top of the storage bin 2. The output shaft of the second driving motor 121 penetrates into the inner cavity of the fixed cylinder 4 and is fixed with a lifting screw rod 122. A threaded hole 123 threadedly connected to the lifting screw rod 122 is opened at the top of the telescopic rod 5. By driving the lifting screw rod 122 to rotate with the second driving motor 121, and then the lifting screw rod 122 cooperates with the threaded hole 123 to adjust the telescopic rod 5 up and down, and the height of the lower spray head 9 can be adjusted, and the depth can be adjusted according to the sizes of different molds.

[0030] A third driving motor 13 is fixedly embedded at the bottom of the support frame 33. A driving gear 14 is fixed to the output shaft of the third driving motor 13. A driven gear 15 is fixed to the outer side of the storage bin 2. The side of the driving gear 14 facing the driven gear 15 is meshed. By driving the driving gear 14 to rotate with the third driving motor 13, then the driving gear 14 drives the storage bin 2 to rotate by using the driven gear 15, and at the same time drives the spray head 9 to rotate through the telescopic rod 5, improving the spraying coverage rate of the spray head 9.

[0031] A second electric push rod 16 is fixedly embedded at the bottom of the inner cavity of the storage box 1. A piston rod of the second electric push rod 16 is fixed with a support plate 17. The support plate 17 is attached to the inner wall of the storage box 1. Through the cooperation of the second electric push rod 16, it is convenient to lift the mold, convenient for loading and unloading the mold, and enables the telescopic rod 5 to extend into the inner cavity of the mold.

[0032] A through hole is opened on the support frame 33, and a limiting rod 18 is slidably connected to the inner cavity of the through hole. The limiting rod 18 is fixed in the inner cavity of the storage box 1. By sliding the limiting rod 18 in the through hole, it is convenient to limit the support frame 33, ensure the stability of the support frame 33 during translation, and at the same time assist the support frame 33 in translational movement.

[0033] On one side of the inner cavity of the fixed cylinder 4, a limit groove 19 is provided. A limit block 20 extending into the inner cavity of the limit groove 19 is fixed on the outer side of the telescopic rod 5. A through groove is provided on the side of the fixed cylinder 4 away from the limit groove 19. The infusion tube 11 passes through the through groove. By sliding the limit block 20 in the limit groove 19, the telescopic rod 5 can be limited to prevent relative rotation between the telescopic rod 5 and the fixed cylinder 4, which may cause the infusion tube 11 to be clamped off. At the same time, the through groove is provided to facilitate the normal infusion of the infusion tube 11 during the up and down movement of the telescopic rod 5.

[0034] At the lower end of the inner cavity of the fixed cylinder 4, a groove is provided, and a sealing ring 21 is embedded in the inner cavity of the groove. The sealing ring 21 fits on the outer side of the telescopic rod 5. Through the setting of the sealing ring 21, the space between the telescopic rod 5 and the fixed cylinder 4 is sealed to prevent the release agent in the storage tank 2 from leaking out through the through groove and the fixed cylinder 4.

[0035] On both sides of the inner cavity of the storage frame 1, sliding grooves 22 are provided. A slider 23 is slidably connected in the inner cavity of the sliding groove 22. The slider 23 passes through the sliding groove 22 and is fixed on both sides of the support plate 17. By sliding the slider 23 in the inner cavity of the sliding groove 22, it is convenient to limit the support plate 17, ensure the stability of the support plate 17, and at the same time assist the support plate 17 to move up and down.

[0036] A control box 24 is installed on the side wall of the storage frame 1. A displacement sensor 25 is fixed at the bottom of the telescopic rod 5. Through the displacement sensor 25, the distance between the bottom of the telescopic rod 5 and the bottom of the inner cavity of the mold can be detected to prevent the telescopic rod 5 from moving downward and damaging the mold during spraying.

[0037] During specific use, place the die-casting mold of the automotive transmission housing that needs to be sprayed with release agent on the support plate 17. Then start the second electric push rod 16. The second electric push rod 16 drives the support plate 17 to move upward to lift the mold, so that the telescopic rod 5 penetrates into the mold. Then the second drive motor 121 drives the lifting screw rod 122 to rotate. The lifting screw rod 122 adjusts the height of the telescopic rod 5 through the screw hole 123. At the same time, the first electric push rod 6 drives the double-sided rack plate 7 to move up and down. The spray head 9 is driven to swing up and down through the adjusting gear 8. Then start the delivery pump 10. The delivery pump 10 sprays the release agent in the storage tank 2 from the spray head 9 through the infusion tube 11. At the same time, the third drive motor 13 drives the drive gear 14 to rotate. The drive gear 14 drives the storage tank 2 to rotate by using the driven gear 15. At the same time, the telescopic rod 5 and the spray head 9 rotate with the rotation of the storage tank 2 to increase the spraying coverage area and spray the concave and convex positions in the inner cavity of the mold. Then the first drive motor 31 drives the translation screw rod 32 to rotate, and the support frame 33 is translated by using the thread sleeve 34 to move the spraying in the inner cavity of the mold for spraying in all directions.

[0038] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A release agent spraying device, comprising a storage frame (1) for storing a die-casting mold of an automotive transmission housing, characterized in that: A storage box (1) is movably arranged in the inner cavity of the storage box (1) for storing a release agent; A moving component (3) for translating the storage box (2) is arranged in the inner cavity of the storage box (1). A fixing cylinder (4) is fixed at the center of the top of the inner cavity of the storage box (2). The fixing cylinder (4) extends downward and penetrates through the storage box (2). A telescopic rod (5) that can move up and down is movably arranged in the inner cavity of the fixing cylinder (4); A chamber is opened at the bottom of the telescopic rod (5), and a first electric push rod (6) is fixed in the inner cavity of the chamber. The piston rod of the first electric push rod (6) is fixed with a double-sided rack plate (7). Both sides of the inner cavity of the chamber are rotatably connected with adjusting gears (8) through movable shafts. The adjusting gears (8) are meshed with the double-sided rack plate (7). A spray head (9) is fixed on the outer side of the adjusting gear (8); A delivery pump (10) is fixed in the inner cavity of the storage box (2). The discharge port of the delivery pump (10) is communicated with an infusion tube (11). The infusion tube (11) extends along the inside of the telescopic rod (5) and is communicated with the spray head (9).

2. The release agent spraying device according to claim 1, characterized in that: The moving component (3) includes a first driving motor (31) fixed on one side of the storage box (1). The output shaft of the first driving motor (31) is fixed with a translation screw rod (32). The translation screw rod (32) rotates in the inner cavity of the storage box (1) through a bearing. The outer side of the storage box (2) is rotatably connected with a support frame (33) through a bearing. A threaded sleeve (34) is fixedly embedded on the support frame (33). The translation screw rod (32) threadedly penetrates through the threaded sleeve (34).

3. The release agent spraying device according to claim 1, characterized in that: It further includes a lifting component (12) for moving the telescopic rod (5) up and down. The lifting component (12) includes a second driving motor (121) fixed at the center of the top of the storage box (2). The output shaft of the second driving motor (121) penetrates into the inner cavity of the fixing cylinder (4) and is fixed with a lifting screw rod (122). A threaded hole (123) threadedly connected with the lifting screw rod (122) is opened at the top of the telescopic rod (5).

4. The release agent spraying device according to claim 2, wherein: A third driving motor (13) is fixedly embedded at the bottom of the support frame (33). The output shaft of the third driving motor (13) is fixed with a driving gear (14). A driven gear (15) is fixed on the outer side of the storage box (2). One side of the driving gear (14) facing the driven gear (15) is meshed.

5. The release agent spraying device according to claim 1, characterized in that: A second electric push rod (16) is fixedly embedded at the bottom of the inner cavity of the storage box (1). The piston rod of the second electric push rod (16) is fixed with a support plate (17). The support plate (17) is attached to the inner wall of the storage box (1).

6. The release agent spraying device according to claim 2, wherein: A through hole is opened on the support frame (33), and a limiting rod (18) is slidably connected in the inner cavity of the through hole. The limiting rod (18) is fixed in the inner cavity of the storage box (1).

7. The release agent spraying device according to claim 1, characterized in that: A limiting groove (19) is opened on one side of the inner cavity of the fixing cylinder (4). A limiting block (20) extending into the inner cavity of the limiting groove (19) is fixed on the outer side of the telescopic rod (5). A through groove is opened on one side of the fixing cylinder (4) away from the limiting groove (19). The infusion tube (11) penetrates through the through groove.

8. The release agent spraying device according to claim 1, characterized in that: A groove is formed at the lower end of the inner cavity of the fixed cylinder (4), and a sealing ring (21) is embedded in the inner cavity of the groove. The sealing ring (21) is attached to the outer side of the telescopic rod (5).

9. The release agent spraying device according to claim 1, wherein: Sliding grooves (22) are formed on both sides of the inner cavity of the storage frame (1). Sliders (23) are slidably connected to the inner cavities of the sliding grooves (22). The sliders (23) penetrate through the sliding grooves (22) and are fixed to both sides of the support plate (17).

10. The release agent spraying device according to claim 1, characterized in that: A control box (24) is installed on the side wall of the storage frame (1), and a displacement sensor (25) is fixed to the bottom of the telescopic rod (5).

Citation Information

Patent Citations

  • Internal spraying device for steel plate release agent

    CN218945426U