Automatic glazing device for inductance magnetic core

Abstract

The utility model belongs to the technical field of inductance magnetic core processing, and particularly relates to an inductance magnetic core automatic glaze dipping device which comprises a glaze paint disc used for containing glaze paint, a glaze dipping rack, a glaze dipping flexible piece, a Y-axis glaze dipping moving module and a Z-axis glaze dipping moving module. The Y-axis glaze staining moving module is mounted on the glaze staining rack, and the Z-axis glaze staining moving module is connected with the output end of the Y-axis glaze staining moving module and can move back and forth between the glaze paint disc and a set position under the driving of the Y-axis glaze staining moving module; the glaze staining flexible part is connected with the output end of the Z-axis glaze staining moving module and can adhere glaze paint in the glaze paint plate to an inductance magnetic core at a set position through combined driving of the Y-axis glaze staining moving module and the Z-axis glaze staining moving module. According to the automatic glazing device for the inductance magnetic core, the automatic glazing work is achieved, manual operation is replaced, the production efficiency is high, and the production quality is good.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductance core processing, and particularly relates to an automatic glaze dipping device for inductance cores. Background Art

[0002] Inductance cores are important electronic components used in electronic products. Electronic products that require the use of inductance cores include telephones, refrigerators, radios, televisions, loudspeakers, headphones, wireless charging devices, etc. The reason for using inductance cores in these electronic products is that inductance cores have directivity and ferromagnetism, and can generate a magnetic field around them to magnetize some magnetic materials. These characteristics of inductance cores play an important role in electronic products. Then, how to make the inductance core have higher strength, how to increase the bonding force between the inductance core and the electronic product electrode, and how to prevent solder cracks from occurring during the welding process are the main research directions in this industry. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an automatic glaze dipping device for inductance cores, which can realize automatic glaze dipping of inductance cores, replace manual operation, achieve high-efficiency work, and finally enable the inductance cores to have the properties of high strength, high bonding force with electrodes, and the ability to prevent solder cracks.

[0004] To achieve the above purpose, an embodiment of the utility model provides an automatic glaze dipping device for inductance cores, including a glaze paint tray for containing glaze paint, a glaze dipping rack, a glaze dipping flexible part, a Y-axis glaze dipping moving module, and a Z-axis glaze dipping moving module. The glaze paint tray and the glaze dipping rack are both installed on the chassis. The Y-axis glaze dipping moving module is installed on the glaze dipping rack. The Z-axis glaze dipping moving module is connected to the output end of the Y-axis glaze dipping moving module and can move back and forth between the glaze paint tray and a set position under the drive of the Y-axis glaze dipping moving module. The glaze dipping flexible part is connected to the output end of the Z-axis glaze dipping moving module and can attach the glaze paint in the glaze paint tray to the inductance core at the set position under the combined drive of the Y-axis glaze dipping moving module and the Z-axis glaze dipping moving module.

[0005] Optionally, the automatic glaze dipping device for inductance cores further includes a Z-axis leveling moving module and a leveling sponge. The Z-axis leveling moving module is connected to the output end of the Y-axis glaze dipping moving module. The leveling sponge is connected to the output end of the Z-axis leveling moving module and can level the glaze paint attached to the inductance core under the combined drive of the Y-axis glaze dipping moving module and the Z-axis leveling moving module.

[0006] Optionally, a heating pipe is connected to the bottom of the glaze paint tray.

[0007] Optionally, a temperature measuring wire is further connected to the bottom of the glaze pan.

[0008] Optionally, both the Y-axis glaze dipping moving module and the Z-axis glaze dipping moving module are electric cylinders.

[0009] Optionally, the Z-axis leveling moving module is a cylinder.

[0010] Optionally, the glaze dipping flexible part is a sponge.

[0011] One or more of the above technical solutions in the inductor core automatic glaze dipping device provided by the embodiments of the present invention at least have the following technical effects: When the inductor core automatic glaze dipping device of the present invention works, the Y-axis glaze dipping moving module controls the Z-axis glaze dipping moving module to move along the Y-axis, that is, to move back and forth above the set position (this position is the position where the inductor core is located) and above the glaze pan. When the Z-axis glaze dipping moving module is controlled to move above the glaze pan, the Z-axis glaze dipping moving module then controls the glaze dipping flexible part connected thereto to move downward until the glaze dipping flexible part adheres to the glaze in the glaze pan. Then, the Z-axis glaze dipping moving module drives the glaze dipping flexible part to move upward, and continues to drive the Z-axis glaze dipping moving module to move along the Y-axis to above the inductor core at the set position through the Y-axis glaze dipping moving module. Finally, the Z-axis glaze dipping moving module controls the glaze dipping flexible part to move downward to contact the inductor core at the set position, and the glaze dipping flexible part adheres the paint thereon to the inductor core, completing a single process. Subsequently, the inductor core adhered with glaze is continuously conveyed to other workstations to perform the next processing procedure.

[0012] The inductor core automatic glaze dipping device of the present invention realizes automatic glaze dipping work, replaces manual operation, has high production efficiency and good production quality, and finally enables the inductor core to have the properties of high strength, high bonding force with the electrode, and the ability to prevent solder cracks. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0014] Figure 1 It is a schematic structural diagram of the inductor core automatic glaze dipping device provided by the embodiments of the present invention.

[0015] Figure 2 It is a schematic structural diagram of the inductor core glazing production line provided by the embodiments of the present invention.

[0016] Wherein, each reference numeral in the figure:

[0017] 10 - Chassis 20 - Conveyor device 30 - Loading device

[0018] 40 - Automatic glazing device for inductance magnetic cores 41 - Glaze tray 42 - Glazing frame

[0019] 43 - Glazing flexible part 44 - Y - axis glazing moving module 45 - Z - axis glazing moving module

[0020] 46 - Z - axis leveling moving module 47 - Leveling sponge 48 - Heating tube

[0021] 49 - Temperature - measuring wire 50 - Baking device 60 - Unloading device. Detailed implementation manners

[0022] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The following is by referring to the attached Figures 1 - 2 The described embodiments are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as a limitation to the present utility model.

[0023] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.

[0025] In the embodiments of the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0026] As Figure 1 shown, an automated glaze dipping device 40 for an inductor core according to an embodiment of the present utility model includes a glaze pan 41 for containing glaze paint, a glaze dipping rack 42, a glaze dipping flexible member 43, a Y-axis glaze dipping moving module 44, and a Z-axis glaze dipping moving module 45. The glaze pan 41 and the glaze dipping rack 42 are both installed on the chassis 10. The Y-axis glaze dipping moving module 44 is installed on the glaze dipping rack 42. The Z-axis glaze dipping moving module 45 is connected to the output end of the Y-axis glaze dipping moving module 44 and can move back and forth between the glaze pan 41 and a set position under the drive of the Y-axis glaze dipping moving module 44. The glaze dipping flexible member 43 is connected to the output end of the Z-axis glaze dipping moving module 45 and can attach the glaze paint in the glaze pan 41 to the inductor core at the set position under the combined drive of the Y-axis glaze dipping moving module 44 and the Z-axis glaze dipping moving module 45.

[0027] Specifically, the Y-axis glaze dipping moving module 44 controls the Z-axis glaze dipping moving module 45 to move along the Y-axis, that is, to move back and forth above the set position (this position is the position where the inductor core is located) and above the glaze pan 41. When the Z-axis glaze dipping moving module 45 is controlled to move above the glaze pan 41, the Z-axis glaze dipping moving module 45 then controls the glaze dipping flexible member 43 connected thereto to move downward until the glaze dipping flexible member 43 adheres to the glaze paint in the glaze pan 41. Then, the Z-axis glaze dipping moving module 45 drives the glaze dipping flexible member 43 to move upward, and continues to drive the Z-axis glaze dipping moving module 45 to move along the Y-axis to above the inductor core at the set position through the Y-axis glaze dipping moving module 44. Finally, the Z-axis glaze dipping moving module 45 controls the glaze dipping flexible member 43 to move downward to contact the inductor core at the set position, and the glaze dipping flexible member 43 adheres the paint thereon to the inductor core, completing a single process. Subsequently, the inductor core adhered with glaze paint is continuously conveyed to other workstations to perform the next processing procedure.

[0028] The automated glaze dipping device for the inductor core in this embodiment realizes the automated glaze dipping work, replaces manual operation, has high production efficiency and good production quality, and finally enables the inductor core to have the properties of high strength, high bonding force with the electrode, and the ability to prevent solder cracks.

[0029] Further, as Figure 2 shown, the automatic glaze dipping device for the inductor magnetic core of this embodiment can be applied to the inductor magnetic core glaze painting production line. The inductor magnetic core glaze painting production line includes a chassis 10, a conveying device 20, a feeding device 30, an automatic glaze dipping device 40 for the inductor magnetic core, a baking device 50, and a discharging device 60. The conveying device 20 is installed on the chassis 10. The feeding device 30 is arranged near the chassis 10 and is used to convey the inductor magnetic core onto the conveying device 20. The automatic glaze dipping device 40 for the inductor magnetic core is installed at one end of the chassis 10 near the feeding device 30 and is used to attach the glaze paint to the inductor magnetic core on the conveying device 20. The baking device 50 is arranged above the conveying device 20 and is used to bake the inductor magnetic core that has been conveyed by the conveying device 20 and has been attached with the glaze paint. The discharging device 60 is installed at the other end of the chassis 10 and is used to discharge the baked inductor magnetic core. In this embodiment, the automatic feeding of the inductor magnetic core and the automatic attachment of the glaze paint process are realized through the inductor magnetic core glaze painting production line. Specifically, the feeding device 30 feeds the inductor magnetic core onto the conveying device 20 arranged on the chassis 10, and then the automatic glaze dipping device 40 for the inductor magnetic core attaches the configured glaze paint to the inductor magnetic core on the conveying device 20. The inductor magnetic core after the glaze paint is attached continues to be conveyed by the conveying device 20 to the baking device 50 for baking. The baked inductor magnetic core continues to be conveyed forward by the conveying device 20 until the discharging device 60 discharges the inductor magnetic core. The glaze dipping process of the inductor magnetic core realizes automatic operation, with high production efficiency and high production quality. Finally, the produced inductor magnetic core has higher strength, can form a high bonding force with the electrodes of electronic products, and can prevent cracks from occurring during the soldering of the inductor magnetic core.

[0030] Among them, the glaze paint can be the glaze paint of conventional technology or improved glaze paint.

[0031] Further, as Figure 2 shown, the conveying device 20 is composed of a belt and belt pulleys to form a conveying device 20 for each other. The belt has a relatively large width and can carry the inductor magnetic core thereon, or a carrier plate is additionally arranged thereon to carry the inductor magnetic core. The power can be a motor.

[0032] Furthermore, as Figure 2 shown, the baking device 50 belongs to the prior art, and its detailed structure is not specifically described in this embodiment and belongs to the technology that those skilled in the art can understand and make conventional selections. In this embodiment, the inductor magnetic core baked by the baking device 50 finally realizes that the glaze paint attached to the inductor magnetic core can effectively make the inductor magnetic core have higher strength, form a stronger bonding force with the electrode, and can also prevent the occurrence of soldering cracks.

[0033] In one embodiment of the present utility model, as Figure 1 shown, the automatic glaze dipping device 40 for the inductor core further includes a Z-axis leveling and moving module 46 and a leveling sponge 47. The Z-axis leveling and moving module 46 is connected to the output end of the Y-axis glaze dipping and moving module 44. The leveling sponge 47 is connected to the output end of the Z-axis leveling and moving module 46 and can level the glaze adhered to the inductor core on the conveying device 20 under the combined drive of the Y-axis glaze dipping and moving module 44 and the Z-axis leveling and moving module 46. Specifically, when the glaze dipping flexible member 43 dips the glaze on the inductor core on the conveying device 20, then through the combined control of the Z-axis leveling and moving module 46 and the Y-axis glaze dipping and moving module 44, the leveling sponge 47 is moved downward to contact the inductor core, so that the glaze adhered to the inductor core can be leveled, and the excess glaze is adhered to the leveling sponge 47, making the glaze adhered to the inductor core smoother when there is enough glaze, and avoiding unevenness at local positions.

[0034] In one embodiment of the present utility model, as Figure 1 shown, a heating pipe 48 is connected to the bottom of the glaze pan 41. Specifically, the setting of the heating pipe 48 can heat the glaze pan 41, so that the glaze in the glaze pan 41 is maintained at a certain temperature, avoiding hardening and affecting its adhesion effect on the inductor core.

[0035] In one embodiment of the present utility model, as Figure 1 shown, a temperature measuring wire 49 is further connected to the bottom of the glaze pan 41. Specifically, the setting of the temperature measuring wire 49 can monitor the temperature of the glaze pan 41, adjust the temperature of the heating pipe 48 according to the actual situation, and thus control the heating of the glaze in the glaze pan 41 within a suitable temperature range.

[0036] In one embodiment of the present utility model, as Figure 1 shown, both the Y-axis glaze dipping and moving module 44 and the Z-axis glaze dipping and moving module 45 are electric cylinders. Using electric cylinders as the Y-axis glaze dipping and moving module 44 and the Z-axis glaze dipping and moving module 45 can make these two modules have a larger moving stroke and also have a greater load-bearing capacity.

[0037] In one embodiment of the present utility model, as Figure 1 shown, the Z-axis leveling and moving module 46 is a cylinder. Using a cylinder as the Z-axis leveling and moving module 46 connected to the output end of the Y-axis glaze dipping and moving module 44 can reduce the gravity exerted on the Y-axis glaze dipping and moving module 44, and can also ensure that the cylinder can drive the leveling sponge to operate normally.

[0038] In an embodiment of the present utility model, the glaze-dipping flexible member 43 is a sponge. In other embodiments, the glaze-dipping flexible member 43 may also be made of fabric.

[0039] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic glaze dipping device for an inductance magnetic core, characterized in that It includes an enamel pan for containing enamel paint, a glaze dipping rack, a glaze dipping flexible part, a Y-axis glaze dipping moving module, and a Z-axis glaze dipping moving module. The enamel pan and the glaze dipping rack are both installed on the chassis. The Y-axis glaze dipping moving module is installed on the glaze dipping rack. The Z-axis glaze dipping moving module is connected to the output end of the Y-axis glaze dipping moving module and can move back and forth between the enamel pan and a set position under the drive of the Y-axis glaze dipping moving module. The glaze dipping flexible part is connected to the output end of the Z-axis glaze dipping moving module and can attach the enamel paint in the enamel pan to an inductor magnetic core at a set position under the combined drive of the Y-axis glaze dipping moving module and the Z-axis glaze dipping moving module.

2. The automatic glaze dipping device for an inductor magnetic core according to claim 1, characterized in that The automatic glaze dipping device for the inductor magnetic core further includes a Z-axis leveling moving module and a leveling sponge. The Z-axis leveling moving module is connected to the output end of the Y-axis glaze dipping moving module. The leveling sponge is connected to the output end of the Z-axis leveling moving module and can level the enamel paint attached to the inductor magnetic core under the combined drive of the Y-axis glaze dipping moving module and the Z-axis leveling moving module.

3. The automated glaze dipping device for an inductor magnetic core according to claim 1, characterized in that, A heating pipe is connected to the bottom of the enamel pan.

4. The automated glaze dipping device for an inductor magnetic core according to claim 3, characterized in that, A temperature measuring wire is also connected to the bottom of the enamel pan.

5. The automated glaze dipping device for an inductor magnetic core according to claim 1, characterized in that, Both the Y-axis glaze dipping moving module and the Z-axis glaze dipping moving module are electric cylinders.

6. The automated glaze dipping device for an inductor magnetic core according to claim 2, wherein The Z-axis leveling moving module is a cylinder.

7. The automated glaze dipping device for an inductor magnetic core according to claim 1, wherein The glaze dipping flexible part is a sponge.

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