Indirect heating device for drawing oil

The indirect heating system for lubricating oils in metal drawing processes addresses the issue of viscosity changes due to temperature fluctuations by using a heat exchanger and temperature control, maintaining optimal lubrication performance.

CN223097644UActive Publication Date: 2025-07-15JIANGYIN KANGRUI MOLDING TECH CO LTD +1
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Patent Information

Application Number
CN202422232233.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-15
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In winter, pulling oil can easily become too thick due to the low ambient temperature, and direct heating may cause local drying and solidification, which is difficult for the prior art to effectively solve this problem.

Method used

Indirect heating is adopted to heat the pulling oil by heating the heating medium such as water in the heating container, combining the circulation pipeline and external circulation heating components, and temperature control is used to avoid local overheating.

Benefits of technology

A uniform heating of the pulling oil is achieved, local drying and solidifying is avoided, and the pulling oil is used within the applicable viscosity range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drawing oil indirect heating device which comprises a drawing oil container, a heating assembly, a temperature monitoring assembly and a control console, the heating assembly comprises a heating container, a heating element and an indirect heating medium, the drawing oil container is fixedly connected with the heating container, and the temperature monitoring assembly is connected with the control console. The indirect heating medium is located between the drawing oil container and the heating container, the heating element is located in the heating container and makes contact with the heating medium, the heating element is in circuit connection with the console, and the temperature monitoring assembly is located in the drawing oil container and is in circuit connection with the console.
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Description

Technical Field

[0001] The utility model relates to the technical field of temperature control, and particularly relates to an indirect heating device for drawing oil. Background Art

[0002] Drawing oil is a lubricant designed for metal drawing processes. It is mainly applicable to the drawing processes of ferrous metal products such as stainless steel, alloy steel, and steel. It is made by blending high-quality mineral base oil with high-performance sulfurized lard and sulfurized fatty acid esters as the main agents. However, the drawing oil used in the bar drawing process is affected by environmental factors and is prone to becoming too thick in winter when the temperature is low. Therefore, it is necessary to heat it in winter to ensure its normal use. However, directly heating it locally easily causes the drawing oil to dry and solidify at the heated position.

[0003] In view of this, there is an urgent need to solve the above problems with an indirect heating device for drawing oil. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an indirect heating device for drawing oil to solve the above problems.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme. An indirect heating device for drawing oil includes:

[0006] A drawing oil container, a heating component, a temperature monitoring component, and a control console. The heating component includes a heating container, a heating element, and an indirect heating medium. The drawing oil container is fixedly connected to the heating container. The indirect heating medium is located between the drawing oil container and the heating container. The heating element is located inside the heating container, contacts the heating medium, and is electrically connected to the control console. The temperature monitoring component is located inside the drawing oil container and is electrically connected to the control console.

[0007] Preferably, the heating container includes a fixedly connected outer shell and an inner shell, and a heat preservation cavity is formed between the outer shell and the inner shell.

[0008] Preferably, the heating component includes a circulation pipeline and an external circulation heating component. The circulation pipeline is arranged in a "zigzag" shape inside the drawing oil container, and both ends of the circulation pipeline are fixedly connected to the external circulation heating component respectively.

[0009] Preferably, the external circulation heating component includes an external box body, a circulation pump, and a water volume control component. A partition plate is provided inside the external box body to divide it into a water storage cavity and a heating cavity. There are water dropping holes on the partition plate. The water volume control component is located inside the heating cavity and is fixedly connected to the partition plate. The circulation pump is located in the heating cavity. One end of the circulation pipeline passes through the wall of the water storage cavity and is fixedly connected to it, and one end passes through the wall of the heating cavity and is detachably connected to the circulation pump.

[0010] Preferably, the water volume control component includes a water sealing plate, an inner sleeve, an outer sleeve, a sliding plate, a floating block and a spring. The lower end of the outer sleeve is fixedly connected to the floating block. The sliding plate is located inside the outer sleeve. One end of the inner sleeve is fixedly connected to the water sealing plate, and the other end passes through the top wall of the outer sleeve and is fixedly connected to the sliding plate. The inner sleeve is slidably connected to the outer sleeve. The spring is located inside the outer sleeve, with one end fixedly connected to the bottom wall of the outer sleeve and the other end fixedly connected to the sliding plate.

[0011] Preferably, the floating block is provided with at least one set of position limiting rods matching it. One end of the position limiting rod is fixedly connected to the bottom wall of the heating chamber, and the other end passes through the floating block and is slidably connected to it.

[0012] Preferably, the heating element is located inside the heating chamber and is electrically connected to the control console.

[0013] Preferably, the circulation pipeline is made of metal material.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] Abandoning the traditional heating method of directly contacting the drawing oil with the heating source, and adopting the water-separated heating method to heat the drawing oil. This method can ensure uniform heating of the drawing oil and at the same time avoid the situation that the local heating temperature of the drawing oil is too high, resulting in drying and solidification. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic overall sectional structure diagram of an indirect heating device for drawing oil;

[0017] Figure 2 It is a schematic sectional structure diagram of the external circulation heating component in the second embodiment of the present utility model;

[0018] Figure 3 It is a schematic sectional structure diagram of the water volume control component in the second embodiment of the present utility model;

[0019] Figure 4 It is a schematic layout structure diagram of the circulation pipeline in the second embodiment of the present utility model.

[0020] In the figure: 1. Drawing oil container; 2. Heating component; 20. Heating container; 200. Outer housing; 201. Inner housing; 21. Heating element; 22. Indirect heating medium; 23. Circulation pipeline; 3. External circulation heating component; 30. External box; 300. Water storage chamber; 301. Heating chamber; 302. Partition plate; 3020. Water falling hole; 31. Circulation pump; 32. Water volume control component; 320. Water sealing plate; 321. Inner sleeve; 322. Outer sleeve; 323. Sliding plate; 324. Floating block; 3240. Position limiting rod; 325. Spring; 4. Temperature monitoring component. Detailed implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0022] Embodiment 1

[0023] Please refer to the attached Figure 1 , a drawing oil indirect heating device, including:

[0024] A drawing oil container 1, a heating component 2, a temperature monitoring component 4 and a control console. The heating component 2 includes a heating container 20, a heating element 21 and an indirect heating medium 22. The drawing oil container 1 is fixedly connected to the heating container 20. The indirect heating medium 22 is located between the drawing oil container 1 and the heating container 20. The heating element 21 is located in the heating container 20, contacts the heating medium 22, and the heating element 21 is circuit-connected to the control console. The temperature monitoring component 4 is located in the drawing oil container 1 and is circuit-connected to the control console;

[0025] During specific use, the indirect heating medium 22 is filled in the heating container 20 in advance. Considering cost issues, water is used as the heating medium in the present invention. The heating element 21 in the heating container 20 is controlled by the temperature monitoring component 4 installed in the drawing oil container 1 and the control console. For example, when the temperature monitoring component 4 monitors that the temperature of the drawing oil in the drawing oil container 1 is lower than a certain temperature, the heating element 21 is turned on through the control console to heat the indirect heating medium 22, and the indirect electric heating of the drawing oil container 1 is completed through the indirect heating medium 22. Until the temperature monitoring component 4 monitors that the temperature of the drawing oil in the drawing oil container 1 rises to a certain temperature, the heating element 21 is turned off through the control console, and it circulates intermittently. By regulating the temperature of the drawing oil, the viscosity of the drawing oil is ensured to be within the applicable range. It should be noted that different drawing oils have different critical point temperatures.

[0026] Specifically, the heating container 20 includes a fixedly connected outer shell 200 and an inner shell 201. A heat preservation cavity 202 is formed between the outer shell 200 and the inner shell 201, and the heat preservation cavity 202 is filled with a heat preservation gas; considering that heat may escape during the heating process of the indirect heating medium 22, in order to improve the utilization of the heat of the indirect heating medium 22, the outer shell 200 and the inner shell 201 are provided, and the heat preservation cavity 202 located between them is established as a heat preservation layer. It should be noted that pre-filled argon or carbon dioxide can be used as the heat preservation gas, or no special heat preservation gas can be pre-filled, and air can be used as the heat preservation gas.

[0027] Example Two

[0028] Please refer to the attached Figures 2-4

[0029] Specifically, the heating component 2 includes a circulation pipeline 23 and an external circulation heating component 3. The circulation pipeline 23 is arranged in a zigzag shape in the drawing oil container 1, and both ends of the circulation pipeline 23 are fixedly connected to the external circulation heating component 3 respectively;

[0030] In order to further improve the heating effect on the drawing oil, the circulation pipeline 23 and the external circulation heating component 3 are adopted. By guiding the heated water into the circulation pipeline 23 and directly arranging the circulation pipeline 23 in the drawing oil container 1, the heating effect of the drawing oil is improved. The zigzag arrangement can expand the contact area between the circulation pipeline 23 and the drawing oil, further improving the heating effect.

[0031] Specifically, the external circulation heating component 3 includes an external box body 30, a circulation pump 31 and a water volume control component 32. A partition plate 302 is provided in the external box body 30 to divide it into a water storage chamber 300 and a heating chamber 301. A water falling hole 3020 is provided on the partition plate 302. The water volume control component 32 is located in the heating chamber 301 and is fixedly connected to the partition plate 302. The circulation pump 31 is located in the heating chamber 301. One end of the circulation pipeline 23 passes through the wall of the water storage chamber 300 and is fixedly connected to it, and one end passes through the wall of the heating chamber 301 and is detachably connected to the circulation pump 31; Since the heating process of the drawing oil is intermittent circulation heating rather than long-time circulation heating, the external box body 30 is internally divided by the partition plate 302 to form a water storage chamber 300 and a heating chamber. The water storage chamber 300 is used to store the return water in the circulation pipeline 23, and the heating chamber 301 is used to heat the incoming water. The setting of separating the incoming water and the return water avoids the mixing of the return water and the incoming water during the water circulation process, and further avoids the situation that the temperature of the incoming water becomes lower and lower due to the mixing of the return water and the incoming water. The setting of the water volume control component 32 is to temporarily protect the heated incoming water during the water circulation process, that is, when most of a single circulation is not completed, the return water cannot be mixed with the incoming water.

[0032] Specifically, the water volume control component 32 includes a water sealing plate 320, an inner sleeve 321, an outer sleeve 322, a sliding plate 323, a floating block 324, and a spring 325. The lower end of the outer sleeve 322 is fixedly connected to the floating block 324. The sliding plate 323 is located inside the outer sleeve 322. One end of the inner sleeve 321 is fixedly connected to the water sealing plate 320, and the other end passes through the top wall of the outer sleeve 322 and is fixedly connected to the sliding plate 323. The inner sleeve 321 is slidably connected to the outer sleeve 322. The spring 325 is located inside the outer sleeve 322, with one end fixedly connected to the bottom wall of the outer sleeve 322 and the other end fixedly connected to the sliding plate 323. By means of the slidable distance between the inner sleeve 321 and the outer sleeve 322, it is ensured that the return water and the incoming water do not mix during the water circulation process. When the circulation pump 31 is turned on, the water sealing plate 320 is located at the position of the water dropping hole 3020. At this time, the return water in the water storage cavity 300 cannot enter the heating cavity 301. Under the action of the floating block 324, the sliding plate 323 is located at the end close to the floating block 324, and at this time the spring 325 is in a compressed state. When the circulation pump 31 is turned on, the incoming water in the heating cavity 301 starts to enter the circulation pipeline 23, and the water with a lower temperature in the circulation pipeline 23 is discharged into the water storage cavity 300. During this process, the water level in the heating cavity 301 decreases, the position of the floating block 324 drops, and it drives the outer sleeve 322 to move downward, continuously reducing the compression of the spring 325 by the outer sleeve 322. During the process of the spring 325 returning to its normal state, the position of the water sealing plate 320 remains unchanged. During this process, the hot water in the heating cavity 301 continuously enters the circulation pipeline 23, and the return water does not enter the heating cavity 301. After the spring 325 is in its normal state, the floating block 324 continues to move down with the water level. At this time, the water sealing plate 320 and the inner sleeve 321, under the action of their own gravity, are separated from the water dropping hole 3020, and the return water starts to enter the heating cavity 301. At this time, most of the cold water in the circulation pipeline 23 has been replaced by the heated hot water. By combining the use of the temperature monitoring component 4 and the control console, the circulation pump 31 is turned off to prevent the unheated mixed water from entering the circulation pipeline 23. At the same time, as the water in the water storage cavity 300 enters the heating cavity 301, the water level in the heating cavity 301 starts to rise, and the floating block 324 also drives the outer sleeve 322 to rise. During this process, first, the outer sleeve 322 compresses the spring 325, and only after the spring 325 is compressed does it drive the inner sleeve 321 and the water sealing plate 320 to move upward until the water sealing plate 320 comes into contact with the water dropping hole 3020 again, completing the entire single cycle. During the entire single cycle, when the hot water enters the circulation pipeline 23, the return water in the water storage cavity 300 does not mix with the heating cavity 301, indirectly improving the utilization rate of the hot water.

[0033] Preferably, the floating block 324 is provided with at least one set of position limiting rods 3240 that match it. One end of the position limiting rod 3240 is fixedly connected to the bottom wall of the heating chamber 301, and the other end passes through the floating block 324 and is slidably connected to it. In order to prevent the floating block 324 from being positionally skewed during the process of floating up and down with the water level in the heating chamber 301, which may cause the water sealing plate 320 to fail to contact the water dropping hole 3020, the position limiting rod 3240 is provided to lock the position of the floating block 324. Although one set can also complete the position limitation, considering that the floating block 324 may rotate in place, it is more reliable to use two sets of position limiting rods 3240.

[0034] Specifically, the heating element 21 is located in the heating chamber 301, and the heating element 21 is electrically connected to the control console. Considering that the heating element 21 is located in the heating chamber 301 and heating only starts when the water level in the heating chamber 301 reaches a certain height, as long as the heating element 21 does not come into contact with the water volume control assembly 32 and the circulation pump 31, vertical installation can also be considered.

[0035] Specifically, the circulation pipeline 23 is made of a metal material. The circulation pipeline 23 is an important component for conducting heat, so it needs to be made of a metal material. Among them, copper pipes have the best heat conduction efficiency.

[0036] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present utility model.

Claims

1. An indirect heating device for drawing oil, characterized in that, Comprising: A drawing oil container (1), a heating assembly (2), a temperature monitoring assembly (4) and a control console. The heating assembly (2) includes a heating container (20), a heating element (21) and an indirect heating medium (22). The drawing oil container (1) is fixedly connected to the heating container (20). The indirect heating medium (22) is located between the drawing oil container (1) and the heating container (20). The heating element (21) is located inside the heating container (20), in contact with the heating medium (22), and the heating element (21) is electrically connected to the control console. The temperature monitoring assembly (4) is located inside the drawing oil container (1) and is electrically connected to the control console.

2. The indirect heating device for drawing oil according to claim 1, wherein: The heating container (20) includes a fixedly connected outer casing (200) and an inner casing (201). A heat preservation cavity (202) is formed between the outer casing (200) and the inner casing (201).

3. The indirect heating device for drawing oil according to claim 1, wherein: The heating assembly (2) includes a circulation pipeline (23) and an external circulation heating assembly (3). The circulation pipeline (23) is arranged in a "zigzag" shape inside the drawing oil container (1), and both ends of the circulation pipeline (23) are fixedly connected to the external circulation heating assembly (3).

4. The indirect heating device for drawing oil according to claim 3, wherein: The external circulation heating assembly (3) includes an external box body (30), a circulation pump (31) and a water volume control assembly (32). A partition plate (302) is provided inside the external box body (30) to divide it into a water storage cavity (300) and a heating cavity (301). A water dropping hole (3020) is provided on the partition plate (302). The water volume control assembly (32) is located inside the heating cavity (301) and is fixedly connected to the partition plate (302). The circulation pump (31) is located inside the heating cavity (301). One end of the circulation pipeline (23) passes through and is fixedly connected to the wall of the water storage cavity (300), and one end passes through the wall of the heating cavity (301) and is detachably connected to the circulation pump (31).

5. The indirect heating device for drawing oil according to claim 4, wherein: The water volume control component (32) includes a water seal plate (320), an inner sleeve (321), an outer sleeve (322), a sliding plate (323), a floating block (324) and a spring (325). The lower end of the outer sleeve (322) is fixedly connected to the floating block (324). The sliding plate (323) is located inside the outer sleeve (322). One end of the inner sleeve (321) is fixedly connected to the water seal plate (320), and the other end passes through the top wall of the outer sleeve (322) and is fixedly connected to the sliding plate (323). The inner sleeve (321) is slidably connected to the outer sleeve (322). The spring (325) is located inside the outer sleeve (322), one end of which is fixedly connected to the bottom wall of the outer sleeve (322), and the other end is fixedly connected to the sliding plate (323).

6. The indirect heating device for drawing oil according to claim 5, characterized in that: The floating block (324) is provided with at least one set of position limiting rods (3240) matching therewith. One end of the position limiting rod (3240) is fixedly connected to the bottom wall of the heating chamber (301), and the other end passes through the floating block (324) and is slidably connected thereto.

7. The indirect heating device for drawing oil according to claim 4, characterized in that: The heating element (21) is located inside the heating chamber (301), and the heating element (21) is electrically connected to the console circuit.

8. The indirect heating device for drawing oil according to claim 3, characterized in that: The circulation pipeline (23) is made of metal material.