Pipeline bending equipment
The pipe bending device automates the bending process using a swivel arm and drive mechanism, enhancing efficiency and accuracy by aligning pipes with a mold's arc segment.
Patent Information
- Application Number
- CN202422327827.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing pipeline bending equipment adopts manual bending method, resulting in low work efficiency, high labor costs and inaccurate bending positioning.
A pipeline bending equipment is designed, including a work table, a fixed mold, a press bending assembly, a pipeline positioner and a driving assembly. The driving assembly drives the swing rod to drive the bending wheel and the arc section of the fixed mold to bending the pipeline to achieve automatic bending.
Improve work efficiency, reduce manpower investment, and improve the accuracy of bending positioning.
Smart Images

Figure CN223097713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline processing equipment, in particular to a pipeline bending device. Background Art
[0002] In the fields of engineering and manufacturing, pipelines usually need to be bent into required angles so that the pipelines are suitable for different installation scenarios, and convenient and beautiful installation and fixation of the pipelines can be achieved.
[0003] In the prior art, the pipeline bending device still adopts the manual pressing and bending method, which has the problems of low working efficiency, high labor cost, and inaccurate bending positioning. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a pipeline bending device to solve the problems in the related art that the pipeline bending device still adopts the manual pressing and bending method, which has the problems of low working efficiency, high labor cost, and inaccurate bending positioning.
[0005] The utility model provides a pipeline bending device, which includes:
[0006] A workbench surface;
[0007] A fixed mold, arranged on one side of the workbench surface, and an arc section is arranged on the outer peripheral wall of the fixed mold;
[0008] A bending component, including a swing rod and a bending wheel. One end of the swing rod is rotatably arranged on the workbench surface, and the rotating shaft at one end of the swing rod is located at the center of the arc section. The bending wheel is rotatably matched with the other end of the swing rod. The rotating shaft of the bending wheel is parallel to the rotating shaft at one end of the swing rod. The bending wheel is located on one side of the workbench surface and is arranged opposite to and spaced from the arc section;
[0009] A pipeline locator, fixedly arranged on one side of the workbench surface and used for fixing the pipeline;
[0010] A driving component, driving the rotation of one end of the swing rod.
[0011] As a preferred technical solution of the pipeline bending device, the workbench surface is provided with an arc groove, and the arc groove is arranged on the outer peripheral side of the arc section;
[0012] The bending component further includes a rotating shaft. The swing rod is located on the other side of the workbench surface. The rotating shaft is arranged at the other end of the swing rod. The rotating shaft passes through the arc groove and is rotatably matched with the bending wheel on one side of the workbench surface;
[0013] The driving component is located on the other side of the workbench surface.
[0014] As a preferred technical solution of the pipeline bending device, the other end of the swing rod is provided with a waist-shaped hole, and the waist-shaped hole extends along the length direction of the swing rod;
[0015] The bending assembly further includes a lock nut. The rotating shaft includes a rotating shaft portion and a threaded portion. The rotating shaft portion is rotationally matched with the bending wheel. The threaded portion passes through the waist-shaped hole and is screwed with the lock nut. The diameter of the rotating shaft portion and the outer diameter of the lock nut are both larger than the width of the waist-shaped hole.
[0016] As a preferred technical solution of the pipeline bending device, a plurality of limiting grooves are sequentially arranged along the length direction of the surface of the swing rod opposite to the rotating shaft portion. A limiting protrusion protrudes from the surface of the rotating shaft portion opposite to the swing rod. The limiting protrusion is selectively inserted into one of the limiting grooves.
[0017] As a preferred technical solution of the pipeline bending device, the driving assembly includes a driver and a fixing frame. The fixing frame is fixedly connected to the other side of the workbench surface. The driver is fixedly arranged on the fixing frame, and one end of the swing rod is fixedly connected to the output shaft of the driver.
[0018] As a preferred technical solution of the pipeline bending device, the driver includes a motor and a reducer. The output shaft of the motor is in transmission connection with the input shaft of the reducer. The output shaft of the reducer is fixedly connected to one end of the swing rod.
[0019] As a preferred technical solution of the pipeline bending device, it further includes a pipeline positioner. The pipeline positioner is fixedly arranged on one side of the workbench surface. The pipeline positioner is located on the tangent line at one end of the arc section. The pipeline positioner is used to fix the pipeline.
[0020] As a preferred technical solution of the pipeline bending device, the arc section is a U-shaped concave surface.
[0021] As a preferred technical solution of the pipeline bending device, the outer peripheral wall of the bending wheel is a U-shaped concave surface.
[0022] As a preferred technical solution of the pipeline bending device, it further includes a driving handle. The driving handle is fixedly connected to the other end of the swing rod.
[0023] The beneficial effects of the present utility model are:
[0024] The present utility model provides a pipeline bending device, which includes a workbench surface, a fixed mold, a bending component, a pipeline positioner, and a driving component. The fixed mold is arranged on one side of the workbench surface, and an arc section is provided on the outer peripheral wall of the fixed mold. The bending component includes a swing rod and a bending wheel. One end of the swing rod is rotatably arranged on the workbench surface, and the rotating shaft at one end of the swing rod is located at the center of the arc section. The bending wheel is rotatably matched with the other end of the swing rod, and the rotating shaft of the bending wheel is parallel to the rotating shaft at one end of the swing rod. The bending wheel is arranged on one side of the workbench surface and is opposite to and spaced from the arc section. The pipeline positioner is fixedly arranged on one side of the workbench surface and is used to fix the pipeline. The driving component drives the rotation of one end of the swing rod. When the pipeline bending device works, one end of the pipeline is passed through between the bending wheel and the arc section of the fixed mold, so that the bending wheel and the arc section of the fixed mold are respectively in contact with the pipeline. The other end of the pipeline is fixed by the pipeline positioner. When the driving component drives the swing rod to swing, the bending wheel swings around one end of the swing rod, and then the pipeline is bent on the arc section of the fixed mold, so that the pipeline is bent into the same radian as the arc section. The pipeline bending device uses the driving component as a power source to bend the pipeline, which improves the work efficiency, reduces the labor input, and improves the accuracy of bending positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The structural schematic diagram of the pipeline bending device in the embodiment of the present utility model Figure 1 ;
[0026] Figure 2 The structural schematic diagram of the pipeline bending device in the embodiment of the present utility model Figure 2 ;
[0027] Figure 3 The structural schematic diagram of the pipeline bending device in the embodiment of the present utility model Figure 3 .
[0028] In the figure:
[0029] 100, pipeline;
[0030] 1, workbench surface; 11, arc groove;
[0031] 2, fixed mold; 21, arc section;
[0032] 3, bending component; 31, swing rod; 32, bending wheel; 33, rotating shaft; 331, rotating shaft part; 332, threaded part; 34, locking nut;
[0033] 4, pipeline positioner;
[0034] 5, driving component; 51, driver; 52, fixing bracket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] The technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0036] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions. Moreover, the first feature being "above", "over" and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.
[0037] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "mounted", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0038] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, in which the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0039] As Figures 1 to 3As shown in the figure, this embodiment provides a pipeline bending device, which includes a workbench surface 1, a fixed mold 2, a bending component 3, a pipeline positioner 4 and a driving component 5. The fixed mold 2 is arranged on one side of the workbench surface 1, and an arc section 21 is arranged on the outer peripheral wall of the fixed mold 2; the bending component 3 includes a swing rod 31 and a bending wheel 32. One end of the swing rod 31 is rotatably arranged on the workbench surface 1, and the rotating shaft of one end of the swing rod 31 is located at the center of the circle of the arc section 21. The bending wheel 32 is rotatably matched with the other end of the swing rod 31. The rotating shaft of the bending wheel 32 is parallel to the rotating shaft of one end of the swing rod 31. The bending wheel 32 is located on one side of the workbench surface 1 and is arranged opposite to and at intervals from the arc section 21; the pipeline positioner 4 is fixedly arranged on one side of the workbench surface 1 and is used for fixing the pipeline 100; the driving component 5 drives one end of the swing rod 31 to rotate. When the pipeline bending device works, one end of the pipeline 100 is passed between the bending wheel 32 and the arc section 21 of the fixed mold 2, so that the bending wheel 32 and the arc section 21 of the fixed mold 2 are respectively in contact with the pipeline 100. The other end of the pipeline 100 is fixed by the pipeline positioner 4. When the driving component 5 drives the swing rod 31 to swing, the bending wheel 32 swings around one end of the swing rod 31. When the pipeline 100 is bent on the arc section 21 of the fixed mold 2, the pipeline 100 is bent into the same radian as the arc section 21. The pipeline bending device uses the driving component 5 as a power source to bend the pipeline 100, which improves the work efficiency, reduces the labor input, and improves the accuracy of bending positioning.
[0040] Optionally, the workbench surface 1 is provided with an arc groove 11, and the arc groove 11 is arranged on the outer peripheral side of the arc section 21; the bending component 3 further includes a rotating shaft 33. The swing rod 31 is located on the other side of the workbench surface 1. The rotating shaft 33 is arranged at the other end of the swing rod 31. The rotating shaft 33 passes through the arc groove 11 and is rotatably matched with the bending wheel 32 on one side of the workbench surface 1; the driving component 5 is located on the other side of the workbench surface 1. In this embodiment, both the rotating rod and the driving component 5 are arranged on the other side of the workbench surface 1, so that only the fixed mold 2, the bending wheel 32 and the pipeline positioner 4 that require manual operation are arranged on one side of the workbench surface 1. This setting can facilitate the operation of the staff on the one hand, and can avoid the driving component 5 and the swing rod 31 from causing harm to the staff during work on the other hand.
[0041] Optionally, a waist-shaped hole is provided at the other end of the swing rod 31, and the waist-shaped hole extends along the length direction of the swing rod 31; the bending component 3 further includes a locking nut 34, the rotating shaft 33 includes a rotating shaft portion 331 and a threaded portion 332, the rotating shaft portion 331 is rotatably matched with the bending wheel 32, the threaded portion 332 passes through the waist-shaped hole and is screwed with the locking nut 34, and the diameters of the rotating shaft portion 331 and the outer diameter of the locking nut 34 are both larger than the width of the waist-shaped hole. In this embodiment, by adjusting the position of the threaded portion 332 in the waist-shaped hole, the spacing distance between the bending wheel 32 and the fixed mold 2 can be adjusted, and thus pipelines 100 of different sizes can be adapted. When it is necessary to adjust the position of the threaded portion 332 in the waist-shaped hole, loosen the locking nut 34, so that the spacing between the locking nut 34 and the rotating shaft portion 331 is larger than the thickness of the swing rod 31. At this time, the threaded portion 332 can slide in the waist-shaped hole. When it is necessary to fix the threaded portion 332 relative to the waist-shaped hole, tighten the locking nut 34, so that the locking nut 34 and the rotating shaft portion 331 clamp the swing rod 31. At this time, the rotating shaft 33 is fixed relative to the swing rod 31.
[0042] Optionally, a plurality of limiting grooves are sequentially arranged along the length direction of the swing rod 31 on the surface of the swing rod 31 opposite to the rotating shaft portion 331, and a limiting protrusion protrudes from the surface of the rotating shaft portion 331 opposite to the swing rod 31, and the limiting protrusion is selectively inserted into one of the limiting grooves. In this embodiment, when the swing rod 31 swings, the bending wheel 32 is subjected to a force of the pipeline 100 along the length direction of the swing rod 31. At this time, it is very easy to cause the rotating shaft 33 to slide relative to the swing rod 31 in the waist-shaped hole. To avoid this phenomenon, when the position of the rotating shaft 33 relative to the swing rod 31 is adjusted, at this time, the limiting protrusion is inserted into the corresponding limiting groove. Then, when the locking nut 34 is tightened, this setting can further prevent the rotating shaft 33 from moving relative to the swing rod 31.
[0043] Optionally, the driving component 5 includes a driver 51 and a fixing frame 52. The fixing frame 52 is fixedly connected to the other side of the workbench surface 1, the driver 51 is fixed on the fixing frame 52, and one end of the swing rod 31 is fixedly connected to the output shaft of the driver 51. In this embodiment, the fixing frame 52 includes two vertical plates and a horizontal support plate. One ends of the two vertical plates are respectively fixedly connected to the other side of the workbench surface 1, and the other ends of the two vertical plates are respectively fixedly connected to both ends of the horizontal support plate, so that the horizontal support plate is spaced from the workbench surface 1. One end of the swing rod 31 is located between the horizontal support plate and the workbench surface 1. The driver 51 is fixed on the horizontal support plate, and the output shaft of the driver 51 passes through the horizontal support plate and is fixedly connected to one end of the swing rod 31.
[0044] Optionally, the driver 51 includes a motor and a speed reducer. The output shaft of the motor is drivingly connected to the input shaft of the speed reducer, and the output shaft of the speed reducer is fixedly connected to one end of the swing rod 31. In this embodiment, during the process of the bending wheel 32 bending the pipeline 100 on the arc section 21 of the fixed mold 2, the swing rod 31 needs to provide a large torque. Therefore, the speed reducer can play the role of reducing speed and increasing torque to provide sufficient torque for the swing rod 31.
[0045] Optionally, the pipeline locator 4 is located on the tangent line at one end of the arc section 21. In this embodiment, this setting can prevent the pipeline 100 from bending at one end of the arc section 21.
[0046] Optionally, the arc section 21 is a U-shaped concave surface. In this embodiment, this setting enables the arc section 21 to better fit the peripheral wall of the pipeline 100, thereby limiting the pipeline 100 and preventing the pipeline 100 from detaching from the arc section 21.
[0047] Optionally, the outer peripheral wall of the bending wheel 32 is a U-shaped concave surface. In this embodiment, this setting enables the peripheral wall of the bending wheel 32 to better fit the peripheral wall of the pipeline 100, thereby limiting the pipeline 100 and preventing the pipeline 100 from detaching from the bending wheel 32.
[0048] Optionally, the pipeline bending device further includes a driving handle fixedly connected to the other end of the swing rod 31. In this embodiment, when the driving assembly 5 fails or there is a power outage, the staff can temporarily drive the swing rod 31 to swing through the driving handle, thereby realizing the bending of the pipeline 100.
[0049] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. Pipeline bending equipment, characterized in that, include: Work surface (1); A fixed mold (2) is arranged on one side of the work surface (1), and an outer peripheral wall of the fixed mold (2) is provided with an arc segment (21); A bending assembly (3) comprises a swing rod (31) and a bending wheel (32), one end of the swing rod (31) is rotatably arranged on the work surface (1), and the rotation axis of one end of the swing rod (31) is located at the center of the arc segment (21), the bending wheel (32) is rotatably matched with the other end of the swing rod (31), the rotation axis of the bending wheel (32) is parallel to the rotation axis of one end of the swing rod (31), and the bending wheel (32) is located on one side of the work surface (1) and is opposite to the arc segment (21) and is arranged at a distance; A pipeline locator (4), the pipeline locator (4) being fixedly mounted on one side of the work surface (1) and used for fixing the pipeline (100); A driving assembly (5) drives one end of the swing rod (31) to rotate.
2. The pipeline bending device according to claim 1, wherein The work surface (1) is provided with an arc-shaped groove (11), and the arc-shaped groove (11) is arranged on the outer peripheral side of the arc-shaped segment (21); The bending assembly (3) further comprises a rotating shaft (33), the swing rod (31) is located on the other side of the working table (1), the rotating shaft (33) is arranged at the other end of the swing rod (31), and the rotating shaft (33) passes through the arc groove (11) and is rotatably matched with the bending wheel (32) on one side of the working table (1); The driving assembly (5) is located on the other side of the work surface (1).
3. The pipeline bending device according to claim 2, characterized in that, The other end of the swing rod (31) is provided with a waist-shaped hole, and the waist-shaped hole extends along the length direction of the swing rod (31); The press-bending assembly (3) also includes a locking nut (34); the rotating shaft (33) includes a rotating shaft portion (331) and a threaded portion (332); the rotating shaft portion (331) is rotatably matched with the press-bending wheel (32); the threaded portion (332) passes through the waist-shaped hole and is threadedly connected to the locking nut (34); the diameter of the rotating shaft portion (331) and the outer diameter of the locking nut (34) are both greater than the width of the waist-shaped hole.
4. The pipeline bending device according to claim 3, characterized in that, The surface of the swing rod (31) opposite to the rotating shaft portion (331) is provided with a plurality of limiting grooves in sequence along the length direction of the swing rod (31), and the surface of the rotating shaft portion (331) opposite to the swing rod (31) is provided with a limiting protrusion, and the limiting protrusion is selectively inserted into one of the limiting grooves.
5. The pipeline bending device according to claim 2, characterized in that, The driving assembly (5) comprises a driver (51) and a fixing frame (52), wherein the fixing frame (52) is fixedly connected to the other side of the work surface (1), the driver (51) is fixedly arranged on the fixing frame (52), and one end of the swing rod (31) is fixedly connected to the output shaft of the driver (51).
6. The pipeline bending device according to claim 5, characterized in that, The driver (51) comprises a motor and a reducer, the output shaft of the motor is drivingly connected to the input shaft of the reducer, and the output shaft of the reducer is fixedly connected to one end of the swing rod (31).
7. The pipeline bending device according to any one of claims 1-6, characterized in that The pipeline locator (4) is located on a tangent line at one end of the arc segment (21).
8. The pipeline bending device according to any one of claims 1-6, characterized in that, The arc segment (21) is a U-shaped concave surface.
9. The pipeline bending device according to claim 8, characterized in that, The outer peripheral wall of the bending wheel (32) is a U-shaped concave surface.
10. The pipeline bending device according to any one of claims 1-6, characterized in that, It further includes a driving handle, and the driving handle is fixedly connected to the other end of the swing rod (31).