Metal decorating raw material leveling device

The integration of heating and monitoring systems in metal stamping devices maintains material flatness, addressing deformation issues and improving processing precision.

CN223097821UActive Publication Date: 2025-07-15FOSHAN KANGYING PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202422330141.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing leveling devices lack heating equipment, which causes the leveling of iron printing materials to be easily deformed again during subsequent processing or use.

Method used

A iron printing raw material leveling device including heating components and heating units is designed. Through components such as air heaters, air pumps, heat conduction rollers and temperature monitors, the heat-raising treatment of the iron printing material is realized to ensure that the material remains flat after leveling.

Benefits of technology

Through heating and heating treatment, the problem of printing iron material deforming again during subsequent processing or use is solved, ensuring the smoothness and processing accuracy of the material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metal decorating raw material leveling device, which belongs to the field of machining and comprises a workbench, a control box fixedly connected to the outer wall of the workbench, a leveling bin fixedly connected to the top of the workbench and a control handle mounted on the front face of the leveling bin. An auxiliary assembly is arranged on the outer wall of the leveling bin, and the heating assembly is composed of a conveying unit and a temperature rising unit. According to the metal decorating machine, the air heater and the flow dividing pipe are arranged, hot air in the air heater can be conveyed into the heat conducting roller through the flow dividing pipe by means of the air pump, metal decorating raw materials are heated through the heat conducting roller, and after machining is completed, the metal decorating raw materials can be heated secondarily through the heating assembly on the other side; the problem that due to the lack of heating equipment, the leveled metal decorating material is prone to deformation again in the subsequent machining or using process is solved.
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Description

Technical Field

[0001] The utility model relates to the field of machining, and in particular, to a leveling device for raw materials of iron printing. Background Art

[0002] During the production process of metal can or lid manufacturing, the original iron printing materials often become uneven, such as bending and curling, due to reasons like storage and transportation, which will affect the quality and accuracy of subsequent processing. To solve these problems, leveling devices are widely used on production lines to ensure that the flatness of the materials meets the production requirements.

[0003] However, the existing leveling devices lack subsequent heating equipment and cannot maintain the flat state of the materials through heating; the absence of this step results in the iron printing materials after leveling being prone to deformation again during subsequent processing or use. How to solve these problems has become an urgent problem for those skilled in the art. Summary of the Utility Model

[0004] To make up for the above deficiencies, the utility model provides a leveling device for raw materials of iron printing, aiming to solve the problem that the iron printing materials after leveling are prone to deformation again during subsequent processing or use due to the lack of heating equipment.

[0005] The utility model is implemented as follows:

[0006] The utility model provides a leveling device for raw materials of iron printing, which includes a workbench, a control box fixedly connected to the outer wall of the workbench, a leveling bin fixedly connected to the top of the workbench, and a control handle installed on the front of the leveling bin. A heating component is arranged on the outer wall of the leveling bin, and an auxiliary component is arranged on the outer wall of the leveling bin.

[0007] The heating component is composed of a conveying unit and a temperature-raising unit. The conveying unit is located on the outer wall of the leveling bin, and the temperature-raising unit is located on the outer wall of the conveying unit.

[0008] The conveying unit includes an air heater, a pipeline, an air pump, and a shunt pipe. The air heater is fixedly connected to the top of the leveling bin, the pipeline is fixedly connected to the output end of the air heater, the air pump is arranged outside the leveling bin, and the shunt pipe is installed at the output end of the air pump.

[0009] The temperature-raising unit includes a support plate, a heat-conducting roller, a connecting piece, a fan blade, and a temperature monitor. The heat-conducting roller is installed on the outer wall of the support plate, the connecting piece is installed on the outer wall of the heat-conducting roller, the fan blade is installed inside the connecting piece, and the temperature monitor is arranged above the heat-conducting roller.

[0010] Preferably, the air heater is communicated with an external air source, and the end of the pipeline far from the air heater is connected to the input end of the air pump.

[0011] By adopting the above technical solution, air can be conveyed to the inside of the air heater and heated. The hot air inside the air heater can be extracted through a pipeline under the action of an air pump.

[0012] Preferably, the heat conduction rollers are evenly distributed on the outer wall of the support plate and are rotatably connected to the outer wall of the support plate.

[0013] By adopting the above technical solution, the heat conduction rollers can rotate inside the support plate.

[0014] Preferably, the connecting member penetrates through the support plate and extends to the outside of the support plate. The outer wall of the connecting member is slidably connected to the inner wall of the support plate penetrated by it, and the outer wall of the connecting member is fixedly connected to the outer wall of the heat conduction roller.

[0015] By adopting the above technical solution, the heat conduction roller can drive the connecting member to rotate inside the support plate.

[0016] Preferably, the output end of the shunt pipe extends into the connecting member and is rotatably connected to the connecting member. The fan blades are evenly distributed inside the connecting member and are rotatably connected to the connecting member.

[0017] By adopting the above technical solution, the fan blades can rotate under the blowing of the hot air, and the hot air inside the heat conduction roller can flow under the action of the fan blades.

[0018] Preferably, the auxiliary assembly includes a heat insulation bin, a swing plate and an inclined plate. The heat insulation bin is fixedly connected to the outer wall of the leveling bin, the swing plate is rotatably connected to the outer wall of the heat insulation bin, and the inclined plate is fixedly connected to the inner wall of the heat insulation bin.

[0019] Preferably, the bottom of the inner wall of the heat insulation bin is fixedly connected to the bottom of the support plate, and the top of the inner wall of the heat insulation bin is fixedly connected to a temperature monitor.

[0020] By adopting the above technical solution, the heat insulation bin can support the support plate, and the temperature monitor can monitor the temperature inside the heat insulation bin.

[0021] The beneficial effects of the present utility model are:

[0022] 1. By providing an air heater and a shunt pipe, the hot air inside the air heater can be conveyed through the shunt pipe to the inside of the heat conduction roller by an air pump, and the iron printing raw material can be heated up by the heat conduction roller. After the processing is completed, the iron printing raw material can be reheated by the heating assembly on the other side; the problem that the leveled iron printing material is likely to be deformed again during subsequent processing or use due to the lack of heating equipment is solved.

[0023] 2. By setting up an adiabatic bin and an inclined plate, when the tinplate raw material is conveyed to the inside of the adiabatic bin through the swing plate, the inclined plate will guide the conveyed tinplate raw material, making the tinplate raw material be conveyed at the center position of the heat-conducting roller. At the same time, the existence of the swing plate can reduce the heat dissipation efficiency during the heating process of the adiabatic bin and accelerate the temperature rise speed inside the adiabatic bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0025] Figure 1 is a schematic diagram of the overall structure of a tinplate raw material leveling device provided by an embodiment of the present invention;

[0026] Figure 2 is a schematic diagram of the back of the overall structure of a tinplate raw material leveling device provided by an embodiment of the present invention;

[0027] Figure 3 is a schematic diagram of the internal structure of the adiabatic bin of a tinplate raw material leveling device provided by an embodiment of the present invention;

[0028] Figure 4 is a schematic diagram of the structure of the heat-conducting roller of a tinplate raw material leveling device provided by an embodiment of the present invention;

[0029] Figure 5 is a schematic diagram of the internal structure of the heat-conducting roller of a tinplate raw material leveling device provided by an embodiment of the present invention.

[0030] In the figure: 1, workbench; 2, control box; 3, leveling bin; 4, control handle; 5, heating assembly; 501, air heater; 502, pipeline; 503, air pump; 504, shunt pipe; 505, support plate; 506, heat-conducting roller; 507, connecting piece; 508, fan blade; 509, temperature monitor; 6, auxiliary assembly; 601, adiabatic bin; 602, swing plate; 603, inclined plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0032] Referring to Figures 1 - 5 , an iron printing raw material leveling device includes a workbench 1, a control box 2 fixedly connected to the outer wall of the workbench 1, a leveling bin 3 fixedly connected to the top of the workbench 1, and a control handle 4 installed on the front of the leveling bin 3. A heating component 5 is provided on the outer wall of the leveling bin 3. The heating component 5 is composed of a conveying unit and a temperature rising unit. The conveying unit is located on the outer wall of the leveling bin 3, and the temperature rising unit is located on the outer wall of the conveying unit. An auxiliary component 6 is provided on the outer wall of the leveling bin 3.

[0033] The conveying unit includes an air heater 501, a pipeline 502, an air pump 503, and a shunt pipe 504. The air heater 501 is fixedly connected to the top of the leveling bin 3. The air heater 501 is communicated with an external air source, and can convey air into the interior of the air heater 501 and heat the air. The pipeline 502 is fixedly connected to the output end of the air heater 501. The air pump 503 is arranged outside the leveling bin 3. One end of the pipeline 502 away from the air heater 501 is connected to the input end of the air pump 503. The hot air inside the air heater 501 can be drawn out through the pipeline 502 under the action of the air pump 503. The shunt pipe 504 is installed at the output end of the air pump 503.

[0034] The heating unit includes a support plate 505, a heat conducting roller 506, a connecting piece 507, a fan blade 508 and a temperature monitor 509. The heat conducting roller 506 is installed on the outer wall of the support plate 505. The heat conducting rollers 506 are evenly distributed on the outer wall of the support plate 505 and are rotatably connected to the outer wall of the support plate 505. The heat conducting roller 506 can rotate inside the support plate 505. The connecting piece 507 is installed on the outer wall of the heat conducting roller 506. The connecting piece 507 penetrates the support plate 505 and extends to the outside of the support plate 505. The outer wall of the connecting piece 507 is slidably connected to the inner wall of the support plate 505 that is penetrated. The outer wall of the connecting piece 507 is fixedly connected to the outer wall of the heat conducting roller 506. The heat conducting roller 506 can drive the connecting piece 507 to rotate inside the support plate 505. The output end of the shunt pipe 504 extends into the connecting piece 507 and is rotatably connected to the connecting piece 507. The fan blade 508 is installed inside the connecting piece 507. The fan blades 508 are evenly distributed inside the connecting piece 507 and are rotatably connected to the connecting piece 507. The fan blade 508 can rotate under the blowing of hot air and cause the hot air inside the heat conducting roller 506 to flow under the action of the fan blade 508. The temperature monitor 509 is arranged above the heat conducting roller 506.

[0035] By providing the air heater 501 and the shunt pipe 504, the hot air inside the air heater 501 can be transported to the inside of the heat conducting roller 506 through the shunt pipe 504 by the air pump 503, and the raw material for printed iron can be heated by the heat conducting roller 506. After the processing is completed, the raw material for printed iron can be reheated by the heating component 5 on the other side; this solves the problem that the flattened printed iron material is prone to deformation again during subsequent processing or use due to the lack of heating equipment.

[0036] The auxiliary component 6 includes a heat insulation bin 601, a swing plate 602 and an inclined plate 603. The heat insulation bin 601 is fixedly connected to the outer wall of the leveling bin 3. The bottom of the inner wall of the heat insulation bin 601 is fixedly connected to the bottom of the support plate 505. The top of the inner wall of the heat insulation bin 601 is fixedly connected to the temperature monitor 509. The heat insulation bin 601 can support the support plate 505, and the temperature monitor 509 can monitor the temperature inside the heat insulation bin 601. The swing plate 602 is rotatably connected to the outer wall of the heat insulation bin 601, and the inclined plate 603 is fixedly connected to the inner wall of the heat insulation bin 601.

[0037] By providing the heat insulation bin 601 and the inclined plate 603, when the raw material for printed iron is transported into the heat insulation bin 601 through the swing plate 602, the inclined plate 603 will guide the transported raw material for printed iron, so that the raw material for printed iron is transported at the center position of the heat conducting roller 506. At the same time, the presence of the swing plate 602 can reduce the heat dissipation efficiency during the heating process of the heat insulation bin 601 and accelerate the heating speed inside the heat insulation bin 601.

[0038] Working principle of the leveling device for tinplate raw materials: By starting the air heater 501 and the air pump 503 through the control box 2, the air heater 501 heats the air, and under the action of the air pump 503, it is transported to the inside of the heat-conducting roller 506 through the pipeline 502 and the shunt pipe 504, and is transported to the inside of the adiabatic bin 601 under the action of the fan blade 508. The tinplate raw materials are transported to the inside of the adiabatic bin 601 through the swing plate 602, and then the tinplate raw materials can be heat-treated, so that the internal stress of the tinplate raw materials is eliminated under the action of high temperature, and then transported to the inside of the leveling bin 3 for leveling treatment of the tinplate raw materials, and cooled during the leveling process. After the leveling is completed, it will move to the inside of the adiabatic bin 601 on the other side and be reheated. After the secondary heating is completed, the subsequent secondary processing of the processed tinplate raw materials can be carried out.

[0039] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, various changes and modifications can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An iron printing raw material leveling device, comprising a workbench (1), a control box (2) fixedly connected to the outer wall of the workbench (1), a leveling bin (3) fixedly connected to the top of the workbench (1), and a control handle (4) installed on the front of the leveling bin (3), characterized in that: A heating component (5) is provided on the outer wall of the leveling bin (3), and an auxiliary component (6) is provided on the outer wall of the leveling bin (3); The heating component (5) consists of a conveying unit and a temperature-raising unit. The conveying unit is located on the outer wall of the leveling bin (3), and the temperature-raising unit is located on the outer wall of the conveying unit; The conveying unit includes an air heater (501), a pipeline (502), an air pump (503), and a shunt pipe (504). The air heater (501) is fixedly connected to the top of the leveling bin (3), the pipeline (502) is fixedly connected to the output end of the air heater (501), the air pump (503) is arranged outside the leveling bin (3), and the shunt pipe (504) is installed at the output end of the air pump (503); The temperature-raising unit includes a support plate (505), a heat-conducting roller (506), a connecting piece (507), a fan blade (508), and a temperature monitor (509). The heat-conducting roller (506) is installed on the outer wall of the support plate (505), the connecting piece (507) is installed on the outer wall of the heat-conducting roller (506), the fan blade (508) is installed inside the connecting piece (507), and the temperature monitor (509) is arranged above the heat-conducting roller (506).

2. The leveling device for tinplate raw materials according to claim 1, wherein: The air heater (501) is communicated with an external air source, and one end of the pipeline (502) away from the air heater (501) is connected to the input end of the air pump (503).

3. The leveling device for tinplate raw materials according to claim 2, wherein: The heat-conducting rollers (506) are evenly distributed on the outer wall of the support plate (505) and are rotatably connected to the outer wall of the support plate (505).

4. The leveling device for tinplate raw materials according to claim 1, wherein: The connecting piece (507) penetrates through the support plate (505) and extends to the outside of the support plate (505). The outer wall of the connecting piece (507) is slidably connected to the inner wall of the support plate (505) where it is penetrated, and the outer wall of the connecting piece (507) is fixedly connected to the outer wall of the heat-conducting roller (506).

5. The leveling device for tinplate raw materials according to claim 4, characterized in that: The output end of the shunt pipe (504) extends into the connecting piece (507) and is rotatably connected to the connecting piece (507). The fan blades (508) are evenly distributed inside the connecting piece (507) and are rotatably connected to the connecting piece (507).

6. The leveling device for tinplate raw materials according to claim 1, wherein: The auxiliary component (6) includes a heat-insulating bin (601), a swing plate (602), and an inclined plate (603). The heat-insulating bin (601) is fixedly connected to the outer wall of the leveling bin (3), the swing plate (602) is rotatably connected to the outer wall of the heat-insulating bin (601), and the inclined plate (603) is fixedly connected to the inner wall of the heat-insulating bin (601).

7. The leveling device for tinplate raw materials according to claim 6, characterized in that: The bottom of the inner wall of the heat-insulating bin (601) is fixedly connected to the bottom of the support plate (505), and the top of the inner wall of the heat-insulating bin (601) is fixedly connected to the temperature monitor (509).