Anchor rod sawing head and tail material positioning and removing device

The described device allows for continuous cutting of anchor rods by adjusting positioning components to minimize backward movements, enhancing efficiency and on-site management.

CN223098140UActive Publication Date: 2025-07-15LUOYANG HENGNUO ANCHORING TECH CO LTD
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Patent Information

Application Number
CN202422025747.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-15
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

In the prior art, during the anchor sawing process, the anchor retraction affects efficiency, and continuous sawing cannot be achieved, resulting in low processing efficiency.

Method used

A device for positioning and removing the head and tail material of the anchor rod sawing is designed, including a material rack, positioning component and sawing component. The anchor rod positioning and removing the tail material through the cylinder drive baffle and push block are realized, and the electric cylinder drive circular saw machine is combined with a sawing to achieve continuous processing.

Benefits of technology

Continuous processing of anchor rod sawing is realized, processing efficiency is improved, fallback process is reduced, and on-site management is facilitated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anchor rod sawing head and tail material positioning and removing device comprises a first material frame and a second material frame which are arranged in a spaced mode, and the first material frame and the second material frame are located on the same horizontal line and each provided with a positioning groove for containing an anchor rod upwards. A first positioning assembly used for positioning an anchor rod and a saw cutting assembly used for cutting the anchor rod are arranged between the first material frame and the second material frame, the first positioning assembly used for positioning the anchor rod is arranged on one side of the upper portion of the second material frame, and the second material frame is further provided with a removing assembly used for removing anchor rod tailings. The first positioning assembly and the second positioning assembly each comprise a first air cylinder, and the telescopic end of each air cylinder is connected with a baffle. The removing assembly comprises a second air cylinder, the telescopic end of the second air cylinder is connected with a push block, and the second material frame is provided with an opening matched with the push block. The hollow anchor rod sawing machine achieves continuous machining of anchor rod sawing, improves efficiency, reduces rollback procedures, is suitable for sawing hollow anchor rods uniform in length, and facilitates field management.
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Description

Technical Field

[0001] The utility model relates to the technical field of bolt processing, in particular to a positioning and removing device for sawing the head and tail materials of bolts. Background Technique

[0002] After the hollow bolt is rolled, a sawing process is required, and sawing is performed according to different lengths as needed. For example, for a 9.3-meter raw material, 30 mm of the rod head needs to be cut off, and after sawing 3 times for a 3M length, the tail material is about 260 mm. The 30 mm of the head can directly push out the bolt and drop it into the waste frame. The 260 mm of the tail material requires the bolt to be pushed out a certain distance. After the tail material is pushed down, the bolt returns. The return process of the bolt affects the efficiency and cannot achieve continuous sawing, reducing the bolt processing efficiency. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects, provide a positioning and removing device for sawing the head and tail materials of bolts, realize continuous processing of bolt sawing, improve efficiency, reduce the return process, be applicable to sawing of hollow bolts with uniform length, facilitate on-site management, and can effectively solve the problems in the background technique.

[0004] To achieve the above object, the utility model provides the following technical solution: A positioning and removing device for sawing the head and tail materials of bolts, including a first material rack and a second material rack arranged at intervals. The first material rack and the second material rack are on the same horizontal line and both have positioning grooves for accommodating bolts upward; a first positioning component for positioning the bolt and a sawing component for cutting the bolt are arranged between the first material rack and the second material rack. A first positioning component for positioning the bolt is arranged on one side of the upper part of the second material rack, and the second material rack is also provided with a removing component for removing the tail material of the bolt;

[0005] Both the first positioning component and the first positioning component include a first cylinder, and a baffle is connected to the telescopic end of the cylinder;

[0006] The removing component includes a second cylinder, a push block is connected to the telescopic end of the second cylinder, and the second material rack is provided with an opening adapted to the push block.

[0007] Preferably, the sawing component includes a circular sawing machine, and the circular sawing machine is driven by an electric cylinder to radially cut the bolt.

[0008] Preferably, the baffle is an L-shaped plate, a long groove is provided on the horizontal plate of the baffle, and the telescopic end of the first cylinder passes through the long groove and is locked and fixed by two locking nuts.

[0009] Preferably, the push block is a wedge-shaped block.

[0010] Preferably, both the first material rack and the second material rack are angle steels.

[0011] Preferably, a headstock collecting box is provided below the first and second material racks; a tailstock collecting box is provided below the second material rack.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The cutting length of the headstock is positioned by the first positioning component. After the anchor rod contacts the first positioning component, the sawing component saws the anchor rod to cut the headstock. The fixed-length anchor rod is positioned by the second positioning component, that is, the length of the sawing component and the second positioning component is the length of the fixed-length anchor rod to be cut. By controlling the adjustable length functions of the first positioning component and the second positioning component, the lengths of the headstock and the tailstock are made equal to the length of the fixed-length anchor rod, so that continuous processing of the equipment can be achieved, the efficiency can be improved, the retraction process can be reduced, it is applicable to the sawing of hollow anchor rods with uniform lengths, and it is convenient for on-site management. Description of the Drawings

[0013] Figure 1 Structural schematic of the present utility model Figure 1 ;

[0014] Figure 2 Structural schematic of the present utility model Figure 2 ;

[0015] Figure 3 Partial structural schematic of the present utility model Figure 1 ;

[0016] Figure 4 Partial structural schematic of the present utility model Figure 2 。

[0017] In the figure: 1 first material rack, 2 first positioning component, 3 second material rack, 4 second positioning component, 5 sawing component, 6 rejection component, 7 electric cylinder, 8 circular sawing machine, 9 pushing block, 10 second cylinder, 11 baffle, 12 locking nut, 13 long slot, 14 first cylinder. Detailed Embodiment

[0018] The present utility model can be explained in detail through the following embodiments. The purpose of disclosing the present utility model is to protect all technical improvements within the scope of the present utility model. In the description of the present utility model, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right", etc. indicating the orientation or positional relationship, it is only corresponding to the drawings of the present application for the convenience of describing the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation.

[0019] Please refer to Figures 1-4, the present utility model provides a technical solution: an anchor rod sawing head and tail material positioning and removing device, including a first material rack 1 and a second material rack 3 arranged at intervals. The first material rack 1 and the second material rack 3 are on the same horizontal line and both have positioning grooves for accommodating anchor rods upward; between the first material rack 1 and the second material rack 3, there is a first positioning component 2 for positioning the anchor rod and a sawing component 5 for cutting the anchor rod. On the upper side of one side of the second material rack 3, there is a second positioning component 4 for positioning the anchor rod, and the second material rack 3 is also provided with a removing component 6 for removing the tail material of the anchor rod;

[0020] Specifically, both the first positioning component 2 and the second positioning component 4 include a first cylinder 14, and the telescopic end of the first cylinder 14 is connected with a baffle 11; the removing component 6 includes a second cylinder 10, and the telescopic end of the second cylinder 10 is connected with a pushing block 9. The second material rack 3 is provided with an opening adapted to the pushing block 9;

[0021] When the first positioning component 2 acts, its baffle 11 abuts against the end of the anchor rod. At this time, the distance between the sawing component 5 and the first positioning component 2 is the cutting length of the head material;

[0022] Similarly, when the second positioning component 4 acts, its baffle 11 abuts against the anchor rod from which the head material has been removed. At this time, the distance between the sawing component 5 and the second positioning component 4 is the length of the fixed-length anchor rod to be cut;

[0023] After cutting multiple fixed-length anchor rods, the tail material enters the second material rack 3, and then the tail material is ejected from the second material rack 3 through the action of the removing component 6;

[0024] In actual operation, taking a 9.3-meter-long anchor rod as an example, the head material length is 30 mm, the fixed-length anchor rod is 3 m, and the tail material length is 260 mm. The anchor rod sawing process is: a 30-mm head material, three 3-m finished products, and a 260-mm length tail material. After the tail material is ejected by the next anchor rod, the sum of the tail material length and the head material length is 290 mm. The head material and the tail material are equivalent to the length of the fixed-length anchor rod. Then, the head of the next anchor rod exceeds the saw blade length by about 30 mm, meeting the requirements of the direct sawing process. The removing component 6 ejects the tail material, and continuous sawing processing is carried out in this way;

[0025] Furthermore, the sawing component 5 includes a circular sawing machine 8, and the circular sawing machine 8 is driven by an electric cylinder 7 to cut the anchor rod radially. The electric rod 7 drives the circular sawing machine 8 to move and cut the anchor rod;

[0026] Furthermore, the baffle 11 is an L-shaped plate. The horizontal plate of the baffle 11 is provided with a long groove 13. The telescopic end of the first cylinder 14 passes through the long groove 13 and is locked and fixed by two locking nuts 12. That is, the position of the baffle 11 can be moved to adjust the positions of the first positioning component 2 and the second positioning component 4, and the head material positioning length can be appropriately adjusted as needed;

[0027] Furthermore, the pushing block 9 is a wedge-shaped block, which is convenient for the automatic falling of the pushed material; both the first material rack 1 and the second material rack 3 are angle steels;

[0028] In addition, a material head collection box is provided below between the first material rack 1 and the second material rack 3; a tail material collection box is provided below the second material rack 3 to centrally collect the head material and the tail material.

[0029] The parts not detailed in the present utility model are prior arts. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model; therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, aiming to include all changes falling within the meaning and scope of the equivalent elements in the content of the present utility model.

Claims

1. An anchor rod sawing head and tail material positioning and removing device, comprising a first material rack (1) and a second material rack (3) arranged at intervals, characterized in that: The first rack (1) and the second rack (3) are on the same horizontal line and both have positioning grooves for accommodating the anchor bolts upward; a first positioning component (2) for positioning the anchor bolts and a sawing component (5) for cutting the anchor bolts are arranged between the first rack (1) and the second rack (3), a second positioning component (4) for positioning the anchor bolts is arranged on one side of the upper part of the second rack (3), and the second rack (3) is further provided with a removing component (6) for removing the tail materials of the anchor bolts; Both the first positioning component (2) and the second positioning component (4) include a first cylinder (14), and a baffle plate (11) is connected to the telescopic end of the first cylinder (14); The removing component (6) includes a second cylinder (10), a pushing block (9) is connected to the telescopic end of the second cylinder (10), and the second rack (3) is provided with an opening adapted to the pushing block (9).

2. The positioning and rejection device for the head and tail materials of an anchor rod sawing according to claim 1, wherein: The sawing component (5) includes a circular sawing machine (8), and the circular sawing machine (8) is driven by an electric cylinder (7) to radially cut the anchor bolts.

3. The positioning and rejection device for the head and tail materials of an anchor rod sawing according to claim 1, characterized in that: The baffle plate (11) is an L-shaped plate, a long groove (13) is provided on the horizontal plate of the baffle plate (11), and the telescopic end of the first cylinder (14) passes through the long groove (13) and is locked and fixed by two locking nuts (12).

4. The positioning and rejection device for the head and tail materials of an anchor rod sawing according to claim 1, wherein: The pushing block (9) is a wedge-shaped block.

5. The positioning and rejection device for the head and tail materials of an anchor rod sawing according to claim 1, wherein: Both the first rack (1) and the second rack (3) are angle steels.

6. The positioning and rejection device for the head and tail materials of an anchor rod sawing according to claim 1, characterized in that: A head material collecting box is arranged below the first rack (1) and the second rack (3); a tail material collecting box is arranged below the second rack (3).