Arc welding machine for dry-type transformer production
The arc welding machine for dry-type transformers addresses the issue of fixed welding heads by incorporating a multi-directional welding head adjustment mechanism, enhancing automation and efficiency through motor-driven U-shaped and L-shaped brackets and dual-screw mechanisms.
Patent Information
- Application Number
- CN202422022065.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing arc welding head is fixedly set, and multi-directional angle adjustment cannot be performed, resulting in poor automation effect.
An arc welding machine including adjustment components, drive components and lifting components is designed. The U-shaped and L-shaped brackets are driven to rotate through the drive motor to realize multi-directional angle adjustment of the welding joint, and the movement adjustment of the welding joint is realized through the drive motor and threaded rod assembly, combining the cooperation of the bidirectional screw and the transmission rod to realize automated welding.
Multi-directional angle adjustment and automated welding of welding joints are realized, and welding efficiency and intelligence are improved.
Smart Images

Figure CN223098206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of arc welders, and specifically, to an arc welder for the production of dry transformers. Background Art
[0002] Dry transformers are widely used in places such as local lighting, high-rise buildings, airports, docks, CNC machinery and equipment, etc. Briefly speaking, a dry transformer refers to a transformer in which the iron core and windings are not impregnated in insulating oil. An arc welder is required in the production process of dry transformers.
[0003] At present, during the welding process of existing arc welders, most of the welding heads are fixedly arranged, which is not convenient for multi-directional angle adjustment of the welding heads, and the automation effect is poor. For this reason, the utility model provides an arc welder for the production of dry transformers. Summary of the Utility Model
[0004] The utility model provides an arc welder for the production of dry transformers to solve the problems in the above-mentioned background art that during the welding process of existing arc welders, most of the welding heads are fixedly arranged, which is not convenient for multi-directional angle adjustment of the welding heads, and the automation effect is poor.
[0005] The technical solution of the utility model is as follows:
[0006] An arc welder for the production of dry transformers includes a bottom plate. On both symmetric sides of the upper end face of the bottom plate, fixed vertical plates are installed. A placement plate is installed between the two fixed vertical plates. A lifting component is installed between the two fixed vertical plates. An L-shaped support rod is installed on one side of the bottom plate. A driving component is installed on the L-shaped support rod. A welding head is installed at the bottom of the L-shaped support rod. An adjusting component for facilitating multi-directional angle adjustment of the welding head is installed at the bottom of the L-shaped support rod.
[0007] The adjusting component includes a connecting plate. On the front side of the lower end face of the connecting plate, a first support vertical plate is fixedly installed. On one side of the first support vertical plate, a first protection box is fixedly installed. Inside the first protection box, a first driving motor is fixedly installed. The output end of the first driving motor passes through the first support vertical plate through a bearing and is fixedly installed with a U-shaped bracket. On both symmetric sides of the welding head, a first connecting column is fixedly installed. The two first connecting columns are rotatably connected to the U-shaped bracket. On the left side of the lower end face of the connecting plate, a second support vertical plate is fixedly installed. On one side of the second support vertical plate, a second protection box is fixedly installed. Inside the second protection box, a second driving motor is fixedly installed. The output end of the second driving motor passes through the second support vertical plate through a bearing and is fixedly installed with an L-shaped bracket one. On the top of the L-shaped bracket one, an L-shaped bracket two is fixedly installed. On one side of the welding head, a second connecting column is fixedly installed. The second connecting column is rotatably connected to the bottom side of the L-shaped bracket two.
[0008] Preferably, the driving assembly includes a driving motor 1 fixedly installed on one side of the bottom plate. A limiting groove is provided on one side of the upper end surface of the bottom plate. The output end of the driving motor 1 penetrates through the bearing to the inside of the limiting groove and is fixedly installed with a first threaded rod. The end of the first threaded rod away from the driving motor 1 is rotatably connected to the side wall of the limiting groove. The bottom of the L-shaped support rod is threadedly connected to the outer surface of the first threaded rod. The top of the L-shaped support rod is hollow, and the bottom wall of the top of the L-shaped support rod is open. A driving motor 2 is fixedly installed on one side inside the top of the L-shaped support rod. The output end of the driving motor 2 is fixedly installed with a second threaded rod. The end of the second threaded rod away from the driving motor 2 is rotatably connected to the inner side wall of the L-shaped support rod. A sliding block is threadedly connected to the outer surface of the second threaded rod.
[0009] Preferably, the lifting assembly includes a driving motor 3 fixedly installed on one side of the fixed vertical plate. The output end of the driving motor 3 penetrates through the bearing to one side of the fixed vertical plate and is fixedly installed with a bidirectional screw rod. The end of the bidirectional screw rod away from the driving motor 3 is rotatably connected to one side of the fixed vertical plate. Moving blocks are threadedly connected to the outer surfaces of both ends of the bidirectional screw rod. One side of the tops of the two moving blocks is rotatably connected to a transmission rod. The tops of the two transmission rods are rotatably connected to a support seat. The two support seats are fixedly installed on the lower end surface of the placement plate. T-shaped sliding grooves are symmetrically provided on the two fixed vertical plates. T-shaped sliding blocks are symmetrically fixedly installed on both sides of the placement plate.
[0010] Preferably, the bottom of the sliding block is fixedly installed on the upper end surface of the connecting plate.
[0011] Preferably, the second connecting column and the two first connecting columns are arranged in a T shape.
[0012] Preferably, the first L-shaped bracket and the second L-shaped bracket are arranged at a right angle.
[0013] Preferably, the sliding block matches the inner wall of the top of the L-shaped support rod, and the bottom of the L-shaped support rod matches the limiting groove.
[0014] Preferably, the T-shaped sliding block matches the T-shaped sliding groove. The T-shaped sliding block is slidably connected in the T-shaped sliding groove, and the bottom of the moving block is in contact with the upper end surface of the bottom plate.
[0015] The working principle and beneficial effects of the present utility model are as follows:
[0016] 1. In the present utility model, by starting the driving motor 1 to drive the U-shaped bracket to rotate, the U-shaped bracket drives the welding head to rotate left and right. By starting the driving motor 2 to drive the first L-shaped bracket and the second L-shaped bracket to rotate, thereby driving the welding head to rotate forward and backward, so that the welding head can be adjusted in multiple directions, and the arc welding can be automatically completed, greatly improving the welding efficiency.
[0017] 2. The driving assembly provided in the present utility model can drive the welding head to adjust back and forth, left and right. At the same time, by starting the third driving motor to drive the bidirectional screw to rotate, while the bidirectional screw is rotating, through the mutual cooperation of the moving block, the transmission rod, the support seat, the T-shaped chute and the T-shaped slider, the placing plate can be driven to move up and down. Through the mutual cooperation of each component, automatic welding can be realized, and the welding efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0019] Figure 1 is a three-dimensional external structure view of the present utility model;
[0020] Figure 2 is a front view of the internal structure of the present utility model;
[0021] Figure 3 is a schematic diagram of the adjustment assembly of the present utility model;
[0022] Figure 4 is a schematic diagram of the driving assembly of the present utility model;
[0023] Figure 5 is a schematic diagram of the lifting assembly of the present utility model;
[0024] Figure 6 is a schematic diagram of the structure at A of the lifting assembly of the present utility model.
[0025] In the figure: 1, bottom plate; 2, fixed vertical plate; 3, placing plate; 4, L-shaped support rod; 5, welding head; 100, lifting assembly; 101, third driving motor; 102, bidirectional screw; 103, moving block; 104, transmission rod; 105, support seat; 106, T-shaped chute; 107, T-shaped slider; 200, driving assembly; 201, first driving motor; 202, limiting groove; 203, first threaded rod; 204, second driving motor; 205, second threaded rod; 206, sliding block; 300, adjustment assembly; 301, connecting plate; 302, first support vertical plate; 303, first protection box; 304, first driving motor; 305, U-shaped bracket; 306, first connecting column; 307, second support vertical plate; 308, second protection box; 309, second driving motor; 310, first L-shaped bracket; 311, second L-shaped bracket; 312, second connecting column. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0027] Embodiment 1
[0028] As Figures 1 to 6 shown, this embodiment proposes an arc welding machine for the production of dry transformers, which includes a bottom plate 1. On both symmetric sides of the upper end face of the bottom plate 1, fixed vertical plates 2 are fixedly installed. A placement plate 3 is installed between the two fixed vertical plates 2. A lifting assembly 100 is installed between the two fixed vertical plates 2. An L-shaped support rod 4 is installed on one side of the bottom plate 1. A driving assembly 200 is installed on the L-shaped support rod 4. A welding head 5 is installed at the bottom of the L-shaped support rod 4. An adjusting assembly 300 for facilitating multi-directional angle adjustment of the welding head 5 is installed at the bottom of the L-shaped support rod 4;
[0029] The adjusting assembly 300 includes a connecting plate 301. On the front side of the lower end face of the connecting plate 301, a first support vertical plate 302 is fixedly installed. On one side of the first support vertical plate 302, a first protection box 303 is fixedly installed. A first driving motor 304 is fixedly installed inside the first protection box 303. The input end of the first driving motor 304 is connected to the power supply through an external cable. The output end of the first driving motor 304 passes through to one side of the first support vertical plate 302 through a bearing and is fixedly installed with a U-shaped bracket 305. On both symmetric sides of the welding head 5, a first connecting column 306 is fixedly installed. The two first connecting columns 306 are rotatably connected to the U-shaped bracket 305. On the left side of the lower end face of the connecting plate 301, a second support vertical plate 307 is fixedly installed. On one side of the second support vertical plate 307, a second protection box 308 is fixedly installed. A second driving motor 309 is fixedly installed inside the second protection box 308. The input end of the second driving motor 309 is connected to the power supply through an external cable. The output end of the second driving motor 309 passes through to one side of the second support vertical plate 307 through a bearing and is fixedly installed with an L-shaped first bracket 310. At the top of the L-shaped first bracket 310, an L-shaped second bracket 311 is fixedly installed. On one side of the welding head 5, a second connecting column 312 is fixedly installed. The second connecting column 312 and the two first connecting columns 306 are arranged in a T shape. The second connecting column 312 is rotatably connected to one side of the bottom of the L-shaped second bracket 311. The L-shaped first bracket 310 and the L-shaped second bracket 311 are arranged at a right angle;
[0030] The welding head 5 can be effectively adjusted in multiple directions through the provided adjusting component 300. When multi-directional angle adjustment of the welding head 5 is required, the driving motor 1 304 is started to drive the U-shaped bracket 305 to rotate, and the U-shaped bracket 305 drives the welding head 5 to rotate left and right. By starting the driving motor 2 309 to drive the L-shaped bracket 1 310 and the L-shaped bracket 2 311 to rotate, the welding head 5 is driven to rotate forward and backward, thereby realizing multi-directional angle adjustment of the welding head 5.
[0031] Embodiment 2
[0032] As Figures 1 to 6 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that the driving component 200 includes a driving motor 1 201 fixedly installed on one side of the bottom plate 1. The input end of the driving motor 1 201 is connected to a power source through an external cable. A limiting groove 202 is formed on one side of the upper end surface of the bottom plate 1. The output end of the driving motor 1 201 penetrates through the bearing into the internal part of the limiting groove 202 and is fixedly installed with a threaded rod 1 203. The end of the threaded rod 1 203 away from the driving motor 1 201 is rotatably connected to the side wall of the limiting groove 202. The bottom of the L-shaped support rod 4 is threadedly connected to the outer surface of the threaded rod 1 203. The top of the L-shaped support rod 4 is hollow, and the bottom wall of the top of the L-shaped support rod 4 is open. A driving motor 2 204 is fixedly installed on one side inside the top of the L-shaped support rod 4. The input end of the driving motor 2 204 is connected to a power source through an external cable. The output end of the driving motor 2 204 is fixedly installed with a threaded rod 2 205. The end of the threaded rod 2 205 away from the driving motor 2 204 is rotatably connected to the inner side wall of the L-shaped support rod 4. A sliding block 206 is threadedly connected to the outer surface of the threaded rod 2 205. The sliding block 206 matches the inner wall of the top of the L-shaped support rod 4, and the bottom of the L-shaped support rod 4 matches the limiting groove 202. The bottom of the sliding block 206 is fixedly installed on the upper end surface of the connecting plate 301. Through the provided driving component 200, the welding head 5 can be adjusted for movement in multiple directions. When multi-directional movement adjustment of the welding head 5 is required, by starting the driving motor 1 201 to drive the threaded rod 1 203 to rotate, the threaded rod 1 203 thread-pushes the welding head 5 at the bottom of the L-shaped support rod 4 to perform lateral movement adjustment during rotation. By starting the driving motor 2 204 to drive the threaded rod 2 205 to rotate, the threaded rod 2 205 thread-pushes the sliding block 206 to reciprocate during rotation, thereby driving the welding head 5 at the bottom of the sliding block 206 to perform longitudinal movement adjustment.
[0033] The lifting assembly 100 includes a driving motor three 101 fixedly installed on one side of the fixed vertical plate 2. The input end of the driving motor three 101 is connected to the power supply through an external cable. The output end of the driving motor three 101 passes through to one side of the fixed vertical plate 2 through a bearing and is fixedly installed with a bidirectional screw 102. One end of the bidirectional screw 102 away from the driving motor three 101 is rotatably connected to one side of the fixed vertical plate 2. The outer surfaces of both ends of the bidirectional screw 102 are threadedly connected with moving blocks 103. One side of the tops of the two moving blocks 103 is rotatably connected to a transmission rod 104. The tops of the two transmission rods 104 are rotatably connected to a support seat 105. The two support seats 105 are fixedly installed on the lower end surface of the placement plate 3. T-shaped sliding grooves 106 are symmetrically formed on the two fixed vertical plates 2. T-shaped sliding blocks 107 are symmetrically and fixedly installed on both sides of the placement plate 3. The T-shaped sliding blocks 107 are matched with the T-shaped sliding grooves 106, and the T-shaped sliding blocks 107 are slidably connected in the T-shaped sliding grooves 106. The bottom of the moving block 103 is in contact with the upper end surface of the bottom plate 1. Through the arranged lifting assembly 100, the welding components on the placement plate 3 can be effectively driven to move upward to be in contact with the welding head 5 for welding. When it is necessary to drive the welding components on the placement plate 3 to move upward to be in contact with the welding head 5 for welding, the driving motor three 101 is started to drive the bidirectional screw 102 to rotate. The bidirectional screw 102 drives the two moving blocks 103 to move relatively. Then, through the mutual cooperation of the transmission rod 104 and the support seat 105, the welding components on the placement plate 3 are driven to move upward. When the welding components are in contact with the welding head 5, the welding head 5 is started for welding.
[0034] During operation, first, the welding components are fixedly clamped on the placement plate 3. Then, the driving motor three 101 is started to drive the bidirectional screw 102 to rotate. The bidirectional screw 102 drives the two moving blocks 103 to move relatively. Then, through the mutual cooperation of the transmission rod 104 and the support seat 105, the welding components on the placement plate 3 are driven to move upward, so as to drive the welding components to be in contact with the welding head 5. Then, welding is performed through the welding head 5. During the welding process, the driving motor one 201 is started to drive the threaded rod one 203 to rotate. During the rotation of the threaded rod one 203, the welding head 5 at the bottom of the L-shaped support rod 4 is pushed horizontally for adjustment by the thread. The driving motor two 204 is started to drive the threaded rod two 205 to rotate. During the rotation of the threaded rod two 205, the sliding block 206 is pushed to move reciprocally by the thread, so as to drive the welding head 5 at the bottom of the sliding block 206 to move vertically for adjustment, greatly improving the welding efficiency and the degree of intelligent automation.
[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An arc welding machine for dry-type transformer production, characterized in that, It includes a bottom plate (1). On both symmetric sides of the upper end face of the bottom plate (1), fixed vertical plates (2) are installed. A placement plate (3) is installed between the two fixed vertical plates (2). A lifting component (100) is installed between the two fixed vertical plates (2). On one side of the bottom plate (1), an L-shaped support rod (4) is installed. A driving component (200) is installed on the L-shaped support rod (4). A welding head (5) is installed at the bottom of the L-shaped support rod (4). An adjusting component (300) for facilitating multi-directional angle adjustment of the welding head (5) is installed at the bottom of the L-shaped support rod (4). The adjusting component (300) includes a connecting plate (301). On the front side of the lower end face of the connecting plate (301), a first support vertical plate (302) is fixedly installed. On one side of the first support vertical plate (302), a first protection box (303) is fixedly installed. Inside the first protection box (303), a first driving motor (304) is fixedly installed. The output end of the first driving motor (304) passes through to one side of the first support vertical plate (302) through a bearing and is fixedly installed with a U-shaped bracket (305). On both symmetric sides of the welding head (5), first connecting columns (306) are fixedly installed. The two first connecting columns (306) are rotatably connected to the U-shaped bracket (305). On the left side of the lower end face of the connecting plate (301), a second support vertical plate (307) is fixedly installed. On one side of the second support vertical plate (307), a second protection box (308) is fixedly installed. Inside the second protection box (308), a second driving motor (309) is fixedly installed. The output end of the second driving motor (309) passes through to one side of the second support vertical plate (307) through a bearing and is fixedly installed with an L-shaped first bracket (310). On the top of the L-shaped first bracket (310), an L-shaped second bracket (311) is fixedly installed. On one side of the welding head (5), a second connecting column (312) is fixedly installed. The second connecting column (312) is rotatably connected to one side of the bottom of the L-shaped second bracket (311).
2. The arc welding machine for dry-type transformer production according to claim 1, wherein, The driving component (200) includes a first driving motor (201) fixedly installed on one side of the bottom plate (1). On one side of the upper end face of the bottom plate (1), a limiting groove (202) is opened. The output end of the first driving motor (201) passes through to the inside of the limiting groove (202) through a bearing and is fixedly installed with a first threaded rod (203). The end of the first threaded rod (203) far from the first driving motor (201) is rotatably connected to the side wall of the limiting groove (202). The bottom of the L-shaped support rod (4) is threadedly connected to the outer surface of the first threaded rod (203). The top of the L-shaped support rod (4) is hollow. The bottom wall of the top of the L-shaped support rod (4) is open. On one side inside the top of the L-shaped support rod (4), a second driving motor (204) is fixedly installed. The output end of the second driving motor (204) is fixedly installed with a second threaded rod (205). The end of the second threaded rod (205) far from the second driving motor (204) is rotatably connected to the inner side wall of the L-shaped support rod (4). A sliding block (206) is threadedly connected to the outer surface of the second threaded rod (205).
3. The arc welding machine for dry-type transformer production according to claim 1, characterized in that, The lifting assembly (100) includes a driving motor three (101) fixedly installed on one side of the fixed vertical plate (2). The output end of the driving motor three (101) penetrates through to one side of the fixed vertical plate (2) through a bearing and is fixedly installed with a bidirectional screw rod (102). One end of the bidirectional screw rod (102) away from the driving motor three (101) is rotatably connected to one side of the fixed vertical plate (2). The outer surfaces of both ends of the bidirectional screw rod (102) are threadedly connected with moving blocks (103). One side of the tops of the two moving blocks (103) is rotatably connected with a transmission rod (104). The tops of the two transmission rods (104) are rotatably connected with a support seat (105). The two support seats (105) are fixedly installed on the lower end surface of the placing plate (3). T-shaped sliding grooves (106) are symmetrically formed on the two fixed vertical plates (2). T-shaped sliding blocks (107) are symmetrically and fixedly installed on both sides of the placing plate (3).
4. An arc welding machine for the production of dry transformers according to claim 2, characterized in that, The bottom of the sliding block (206) is fixedly installed on the upper end surface of the connecting plate (301).
5. An arc welder for the production of dry transformers according to claim 1, characterized in that, The connecting column two (312) and the two connecting columns one (306) are arranged in a T shape.
6. The arc welding machine for dry-type transformer production according to claim 1, wherein, The L-shaped bracket one (310) and the L-shaped bracket two (311) are arranged at a right angle.
7. An arc welding machine for the production of dry transformers according to claim 2, characterized in that, The sliding block (206) is matched with the inner wall of the top of the L-shaped support rod (4), and the bottom of the L-shaped support rod (4) is matched with the limit groove (202).
8. An arc welding machine for the production of dry transformers according to claim 3, characterized in that, The T-shaped sliding block (107) is matched with the T-shaped sliding groove (106). The T-shaped sliding block (107) is slidably connected in the T-shaped sliding groove (106). The bottom of the moving block (103) is in fit with the upper end surface of the bottom plate (1).