Part cooling equipment for machining welding
The mechanical welding component cooling device addresses non-uniform cooling issues in pipe-shaped components by employing a wind cooling head and air delivery system, ensuring uniform cooling and reducing deformation during welding.
Patent Information
- Application Number
- CN202422703801.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-11-06
AI Technical Summary
During the welding and cooling process of tubular parts, existing mechanical processing welding equipment has problems such as uneven temperature control, large heat-affected zone, and difficult to accurately control welding deformation and cooling speed. Especially due to the particularity of the tubular structure, the heat distribution and inconsistent heat dissipation are caused.
A combined cooling system of cooling pipe, air conditioner, air conditioner and air cooling head is adopted to guide the air conditioner into the support pipe through the cooling pipe and air conditioner, and seeps out through the air conditioner. The position of the welding head is adjusted with the three-jaw clamp seat and hydraulic rod to achieve uniform cooling of tubular parts.
It realizes uniform cooling during welding of tubular parts, reduces heat-affected zones and deformation, improves cooling efficiency and stability, and reduces production costs and process complexity.
Smart Images

Figure CN223098354U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machining and welding, and relates to a cooling device for parts used in machining and welding. Background Technique
[0002] The disadvantages of existing machining and welding equipment in the welding and cooling of tubular parts are mainly reflected in uneven temperature control, large heat affected zone, welding deformation, and difficulty in precisely controlling the cooling rate. The reasons for these disadvantages lie in the concentrated input of heat during the welding process and the subsequent heat dissipation process. Due to the special shape of the tubular structure, uneven heat distribution and inconsistent heat dissipation lead to the above problems. The cooling system design of the welding equipment may not be optimized for the special shape and size of the tubular parts, thus unable to achieve precise temperature management.
[0003] Conventional countermeasures include using water-cooling or air-cooling systems to accelerate the cooling process, and adopting preheating and post-heat treatment to reduce thermal stress and deformation. The drawbacks of these methods are that they may not completely solve the problem of uneven temperature distribution. Preheating and post-heat treatment increase the process complexity and production cost. At the same time, the water-cooling system may cause uneven cooling inside the tubular parts, resulting in internal stress and deformation. Although the air-cooling system is simple, its cooling efficiency is relatively low, and it is highly dependent on the ambient temperature and wind speed, making it difficult to ensure the stability and repeatability of the cooling process. Therefore, there is an urgent need for a cooling device for parts used in machining and welding to solve the above problems. Summary of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a cooling device for parts used in machining and welding to solve the problems raised in the above background technique.
[0005] The utility model is realized through the following technical solutions: A cooling device for parts used in machining and welding, comprising: a tabletop and an air-cooling head, and a group of inner support seats are arranged at the upper end of the middle position of the tabletop;
[0006] A group of chutes for guiding the movement of the moving seat are arranged on the left side of the inner support seat, and a group of moving seats for driving the cooling pipe and the air duct to move up and down are arranged on the left side of the chutes, and the moving seats communicate with the chutes;
[0007] A set of cold guide pipes for guiding cold air are provided at the lower end of the moving seat. A set of corrugated pipes and a set of cold air generating devices are provided at the lower end of the cold guide pipes. A set of connecting pipe racks for conducting cold air are provided at the upper end of the moving seat. A set of air guide pipes for introducing cold air into the support pipe are provided at the upper end of the connecting pipe rack. The cold air generated can be provided to the inside of the connecting pipe fittings and the air guide pipes through the cold guide pipes and the cold air generating devices, so as to cool the tubular parts during the welding process.
[0008] As a preferred embodiment, a set of support pipes for introducing cooling gas and supporting the tubular machining parts to be welded are provided outside the air guide pipe. The support pipe is of a cylindrical structure.
[0009] As a preferred embodiment, a set of air cooling heads for exuding cooling gas are provided at the upper end of the support pipe. A set of sealing seats for sealing connection are provided outside the lower end of the air cooling head. A set of inner sealing plugs for limiting the inside of the tubular machining parts to be welded are provided at the lower end of the sealing seat. The cold air inside the air guide pipe can be exuded through the air cooling head and contact the inner side of the tubular machining parts to be welded, so as to achieve the maximum cooling effect.
[0010] As a preferred embodiment, a set of side grooves for inserting the air guide pipe are provided inside the left side of the support pipe. A set of inner clamping seats for clamping the lower end of the support pipe are provided at the lower end of the support pipe. The inner clamping seat is a three-jaw clamping seat, and the stable clamping and positioning effect of the support pipe can be provided by using the three-jaw clamping seat.
[0011] As a preferred embodiment, a set of part seats for placing the tubular machining parts to be welded are provided at the upper right end of the table. A number of part grooves for placing the tubular machining parts to be welded are provided inside the part seat. The part seat can be used to place the tubular machining parts to be welded.
[0012] As a preferred embodiment, a set of bases for supporting the table are provided at the lower end of the table. A set of installation tables for supporting the external support seat are provided at the upper left end of the table. A set of external support seats for supporting and installing the welding equipment are provided at the upper end of the installation table.
[0013] As a preferred embodiment, two hydraulic rods for controlling the up-and-down movement of the welding head are provided on the right side of the outer support seat. The two hydraulic rods have the same structure. At the lower ends of the two hydraulic rods, a mounting bracket for mounting and positioning the welding head is provided. At the lower end of the middle position of the mounting bracket, a welding head for welding the tubular mechanical processing parts to be welded is provided, and the height position of the welding head can be adjusted by using the two hydraulic rods so as to weld the tubular mechanical processing parts to be welded.
[0014] After adopting the above technical solution, the beneficial effects of the present invention are as follows: By using the cold-conducting pipe and the cold-air generating device, the cold air generated by it is passed through the cold-conducting pipe and provided to the inside of the connecting pipe fitting and the air guide pipe, so as to provide cooling for the tubular parts during the welding process. By using the air-cooling head, the cold air inside the air guide pipe is exuded and contacts the inner side of the tubular mechanical processing parts to be welded, so as to achieve the maximum cooling effect. By using the three-jaw chuck seat to provide a stable clamping and positioning effect for the support pipe. By using the part seat to place the tubular mechanical processing parts to be welded. By using two hydraulic rods to adjust the height position of the welding head so as to weld the tubular mechanical processing parts to be welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is a schematic diagram of the right front side structure of a cooling device for parts used in mechanical processing welding of the present invention;
[0017] Figure 2 It is a schematic diagram of the rear view structure of the inner support seat and the mounting table related structures in a cooling device for parts used in mechanical processing welding of the present invention;
[0018] Figure 3 It is a schematic diagram of the rear left side view structure of the moving seat, the cold-conducting pipe and the air guide pipe in a cooling device for parts used in mechanical processing welding of the present invention;
[0019] Figure 4 It is a front view structure diagram of the inner chuck seat and the support pipe in a cooling device for parts used in mechanical processing welding of the present invention;
[0020] In the figure: 100 - tabletop, 110 - base, 120 - part seat, 130 - part groove, 140 - inner support seat, 150 - inner installation groove, 160 - inner clamping seat, 170 - support pipe, 180 - welding head, 190 - hydraulic rod, 200 - outer support seat, 210 - sliding groove, 220 - installation table, 230 - moving seat, 240 - cold conduction pipe, 250 - air duct, 260 - inner sealing plug, 270 - sealing seat, 280 - air-cooling head. Detailed implementation manner
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1 - 4 , a component cooling device for mechanical processing welding, including: tabletop 100, support pipe 170, cold conduction pipe 240 and air-cooling head 280. A group of inner support seats 140 are provided at the upper end of the middle position of the tabletop 100;
[0023] A group of sliding grooves 210 for guiding the movement of the moving seat 230 are provided on the left side of the inner support seat 140. A group of moving seats 230 for driving the cold conduction pipe 240 and the air duct 250 to move up and down are provided on the left side of the sliding grooves 210. The moving seat 230 communicates with the sliding grooves 210;
[0024] A group of cold conduction pipes 240 for guiding cold air are provided at the lower end of the moving seat 230. A group of corrugated pipes and a group of cold air generating devices are provided at the lower end of the cold conduction pipe 240. A group of connection pipe racks for conducting cold air are provided at the upper end of the moving seat 230. A group of air ducts 250 for introducing cold air into the inside of the support pipe 170 are provided at the upper end of the connection pipe rack.
[0025] A group of support pipes 170 for introducing cooling gas and supporting the tubular mechanical processing parts to be welded are provided on the outside of the air duct 250. The support pipe 170 is a columnar structure.
[0026] A group of side grooves for inserting the air duct 250 are opened inside the left side of the support pipe 170. A group of inner clamping seats 160 for clamping the lower end thereof are provided at the lower end of the support pipe 170. The inner clamping seat 160 is a three-jaw chuck seat, and can provide a stable clamping and positioning effect for the support pipe 170 by using the three-jaw chuck seat.
[0027] On the upper right end of the tabletop 100, there is a set of part seats 120 for placing the tubular mechanical processing parts to be welded. Inside the part seats 120, there are several groups of part slots 130 for placing the tubular mechanical processing parts to be welded, and the part seats 120 can be used to place the tubular mechanical processing parts to be welded.
[0028] At the lower end of the tabletop 100, there is a set of bases 110 for supporting the tabletop 100. On the upper left end of the tabletop 100, there is a set of mounting platforms 220 for supporting the external support seats 200. On the upper end of the mounting platforms 220, there is a set of external support seats 200 for supporting and installing the welding equipment.
[0029] On the right side of the external support seat 200, there are two sets of hydraulic rods 190 for controlling the up and down movement of the welding head 180. The two sets of hydraulic rods 190 have the same structure. At the lower ends of the two sets of hydraulic rods 190, there is a set of mounting brackets for installing and positioning the welding head 180. At the lower end of the middle position of the mounting bracket, there is a welding head 180 for welding the tubular mechanical processing parts to be welded. The height position of the welding head 180 can be adjusted by using the two sets of hydraulic rods 190 so as to weld the tubular mechanical processing parts to be welded.
[0030] Please refer to Figures 1 - 4 As the first embodiment of the present utility model: First, the staff places the tubular mechanical processing parts to be welded on the upper end of the support tube 170 and replaces the support tube 170 with an appropriate size according to the actual size and shape of the tubular mechanical processing parts. Subsequently, the staff adjusts the two sets of hydraulic rods 190 to drive the mounting bracket to move downward until the welding head 180 welds the tubular mechanical processing parts. During the welding process, since there is a set of bellows and a set of cold air generating equipment at the lower end of the cold conducting tube 240, there is a set of connecting pipe frames for conducting cold air on the upper end of the moving seat 230, and there is a duct 250 for introducing cold air into the support tube 170 on the upper end of the connecting pipe frame. The cold air generated by using the cold conducting tube 240 and the cold air generating equipment can be provided to the inside of the connecting pipe fittings and the duct 250 through the cold conducting tube 240, and enter the support tube 170 through the duct 250, and then the cooling air evenly seeps out through the inside of the air cooling head 280, so as to provide multi-directional and uniform cooling for the upper welding part of the tubular parts during the welding process.
[0031] Please refer to Figures 1 - 4, as the second embodiment of the present utility model: Based on the description in the above embodiment, further, since a set of air-cooling heads 280 for exuding cooling gas are provided at the upper end of the support pipe 170, and a set of sealing seats 270 for sealed connection are provided on the outer side of the lower end of the air-cooling heads 280, and a set of inner sealing plugs for limiting the inside of the tubular machining parts to be welded are provided at the lower end of the sealing seats 270, the cold air inside the air guide pipe 250 can be exuded by using the air-cooling heads 280 and contact the inner side of the tubular machining parts to be welded. The sealing seats 270 can effectively prevent the cooling air from exuding from other positions of the support pipe 170 and make the air-cooling heads 280 the only path for the discharge of the cooling gas, so as to achieve the maximum cooling effect and reduce the cooling loss.
[0032] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A component cooling device for machining and welding, comprising: A tabletop (100), an inner clamping seat (160), a support pipe (170), a cold guide pipe (240), and a cold air head (280), characterized in that: at the upper end of the middle position of the tabletop (100), a group of inner support seats (140) are provided; On the left side of the inner support seat (140), a group of chutes (210) for guiding the movement of the moving seat (230) are provided. On the left side of the chutes (210), a group of moving seats (230) for driving the cold guide pipe (240) and the air guide pipe (250) to move up and down are provided. The moving seat (230) communicates with the chutes (210); At the lower end of the moving seat (230), a group of cold guide pipes (240) for guiding cold air are provided. At the lower end of the cold guide pipe (240), a group of corrugated pipes and a group of cold air generating devices are provided. At the upper end of the moving seat (230), a group of connecting pipe racks for conducting cold air are provided. At the upper end of the connecting pipe rack, a group of air guide pipes (250) for introducing cold air into the support pipe (170) are provided.
2. The cooling device for parts used in machining and welding according to claim 1, characterized in that: On the outer side of the air guide pipe (250), a group of support pipes (170) for introducing cooling gas and supporting the tubular machining parts to be welded are provided. The support pipe (170) is a cylindrical structure.
3. A cooling device for parts used in machining and welding according to claim 2, characterized in that: At the upper end of the support pipe (170), a group of cold air heads (280) for exuding cooling gas are provided. On the outer side of the lower end of the cold air head (280), a group of sealing seats (270) for sealing connection are provided. At the lower end of the sealing seat (270), a group of inner sealing plugs (260) for limiting the inside of the tubular machining parts to be welded are provided.
4. A component cooling device for machining welding according to claim 3, characterized in that: On the left side inside the support pipe (170), a group of side grooves for inserting the air guide pipe (250) are provided. At the lower end of the support pipe (170), a group of inner clamping seats (160) for clamping the lower end thereof are provided. The inner clamping seat (160) is a three-jaw clamping seat.
5. A cooling device for parts used in machining and welding according to claim 1, characterized in that: At the upper right end of the tabletop (100), a group of part seats (120) for placing the tubular machining parts to be welded are provided. Inside the part seat (120), several groups of part grooves (130) for placing the tubular machining parts to be welded are provided.
6. The cooling device for parts used in machining and welding according to claim 5, characterized in that: At the lower end of the tabletop (100), a group of bases (110) for supporting the tabletop (100) are provided. At the upper left end of the tabletop (100), a group of mounting platforms (220) for supporting the outer support seat (200) are provided. At the upper end of the mounting platform (220), a group of outer support seats (200) for supporting and installing the welding equipment are provided.
7. A cooling device for parts used in machining and welding according to claim 6, characterized in that: On the right side of the outer support seat (200), two groups of hydraulic rods (190) for controlling the up and down movement of the welding head (180) are provided. The two groups of hydraulic rods (190) have the same structure. At the lower ends of the two groups of hydraulic rods (190), a group of mounting frames for mounting and positioning the welding head (180) are provided. At the lower end of the middle position of the mounting frame, a group of welding heads (180) for welding the tubular machining parts to be welded are provided.