Welding clamp facilitating pipeline installation
The welding fixture addresses the challenge of securely holding and adjusting pipe angles by using pivoted boards and a sliding rail system, ensuring precise and efficient pipe welding.
Patent Information
- Application Number
- CN202420600764.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-03-27
AI Technical Summary
Existing fixtures are difficult to effectively fix the circular tube, and the angles of the two weldments cannot be adjusted, resulting in position offset during welding and poor welding quality.
A welding fixture including a support plate, a swing plate, a fixing plate, a pressing plate and an adjustment screw is designed. The threaded connection between the adjustment screw and the guide rail is achieved to achieve the clamping and fixing of the pipe, and the angle is adjusted through the swing plate, combining the arc groove and an elastic rubber pad to improve the fixing effect.
It realizes stable clamping and angle adjustment of the circular tube, improves welding accuracy and efficiency, has a wide range of applications, and has significantly improved welding quality.
Smart Images
Figure CN223098440U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of fixture equipment, and particularly relates to a welding fixture convenient for pipeline installation. Background Art
[0002] During welding, in order to avoid welding deformation and dislocation of the welded parts, ensure the dimensions of the welded parts, improve the assembly accuracy and efficiency, fixtures are usually used to clamp and fix the welded parts to facilitate welding. The firmness of the fixation of the welded parts is directly related to the welding quality. Moreover, when welding pipelines, fixtures are more needed for clamping and fixing. Due to the smooth surface of the round pipe, the clamping effect is poor. When fixing the round pipe, the round pipe is very likely to shift in position during welding after clamping. And when butt-welding two welded parts, the current fixtures cannot adjust the angle after fixing the two welded parts, and the functions are relatively single. Summary of the Utility Model
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a welding fixture convenient for pipeline installation, effectively solving the problems mentioned in the above background art.
[0004] The technical solution adopted by the utility model to solve the above problems is as follows:
[0005] A welding fixture convenient for pipeline installation includes a support plate. The left and right sides of the upper end of the support plate are respectively hinged with swing plates. One fixed plate is fixedly connected to the ends of the two swing plates far away from the support plate. A pressing plate is arranged on the upper side of the fixed plate. A guide rail is fixedly connected to the corresponding end of the pressing plate and the fixed plate. A chute is opened on the surface of the swing plate along the length direction. The guide rail is slidably connected to the inner side of the chute. Adjusting screws are respectively rotatably connected to the surface of the swing plate along the length direction. The adjusting screws are threadedly connected to the guide rail. The lower ends of the adjusting screws are respectively fixedly connected with adjusting knobs.
[0006] Preferably, arc-shaped grooves are respectively opened on the surfaces of the fixed plate and the pressing plate corresponding to each other.
[0007] Preferably, elastic rubber pads are respectively fixedly connected to the surfaces of the arc-shaped grooves.
[0008] Preferably, a bottom plate is fixedly connected to the bottom of the support plate. Legs are respectively fixedly connected to the left and right sides of the front and rear ends of the bottom plate.
[0009] Preferably, support chutes are respectively opened on the left and right sides of the upper end of the bottom plate along the length direction. Support sliders are slidably connected to the interiors of the support chutes. One end of each hinge rod is respectively hinged to the upper end of each support slider, and the other end of each hinge rod is respectively hinged to the surface of the corresponding swing plate.
[0010] Preferably, the support sliders on both the left and right sides are commonly threadedly connected to a double-threaded screw rod. Threaded portions with opposite thread directions are respectively provided on both sides of the surface of the double-threaded screw rod, and the support sliders are respectively threadedly connected to the corresponding threaded portions. A handle is fixedly connected to the right end of the double-threaded screw rod.
[0011] Preferably, the handle has a circular plate structure, and a grip rod is rotatably connected to a non-central position of the handle.
[0012] The structure of the present utility model is novel, ingeniously conceived, and simple and convenient to operate. Compared with the prior art, it has the following advantages:
[0013] When in use, the device can not only clamp and fix square pipes, but also effectively clamp and fix round pipes. During welding, the pipes can be placed between the pressing plate and the fixing plate. By rotating the adjusting knob to drive the adjusting screw rod to rotate, and then under the action of the threaded connection between the adjusting screw rod and the guide rail, the guide rail can be driven to move inside the sliding groove. When the pressing plate is driven to move towards the fixing plate by rotating the adjusting knob, the pipes inside can be clamped and fixed. Then, by controlling the swinging of the two swinging plates, the docking angle of the two pipes can be adjusted, facilitating the welding of the two pipes. During use, the angles of the two pipes can be adjusted as needed, and the applicable range is wide. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 FIG. 1 is a first schematic diagram of the overall structure of a welding jig for facilitating pipe installation according to the present utility model.
[0015] Figure 2 FIG. 2 is a second schematic diagram of the overall structure of a welding jig for facilitating pipe installation according to the present utility model.
[0016] Figure 3 FIG. 3 is a schematic diagram of the installation structure of the swinging plate of a welding jig for facilitating pipe installation according to the present utility model.
[0017] Figure 4 FIG. 4 is a schematic diagram of the connection structure between the support slider and the double-threaded screw rod of a welding jig for facilitating pipe installation according to the present utility model.
[0018] In the figure: 1 - bottom plate, 2 - support sliding groove, 3 - support slider, 4 - double-threaded screw rod, 5 - handle, 6 - hinge rod, 7 - swinging plate, 8 - fixing plate, 9 - pressing plate, 10 - guide rail, 11 - adjusting screw rod, 12 - adjusting knob, 13 - sliding groove, 14 - leg, 15 - support plate, 16 - arc-shaped groove, 17 - grip rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following are specific embodiments of the present utility model, and the technical solutions of the present utility model will be further described in conjunction with the accompanying drawings. However, the present utility model is not limited to these embodiments.
[0020] As Figures 1-4 shown, the utility model provides a welding fixture convenient for pipeline installation, including a support plate 15. The left and right sides of the upper end of the support plate 15 are respectively hinged with swing plates 7. One end of the two swing plates 7 far away from the support plate 15 is fixedly connected with a fixing plate 8. An upper side of the fixing plate 8 is provided with a pressing plate 9. One end of the pressing plate 9 corresponding to the fixing plate 8 is fixedly connected with a guide rail 10. A chute 13 is opened on the surface of the swing plate 7 along the length direction. The guide rail 10 is slidably connected inside the chute 13. The surface of the swing plate 7 is respectively rotatably connected with adjusting screws 11 along the length direction. The adjusting screws 11 are threadedly connected with the guide rail 10. The lower ends of the adjusting screws 11 are respectively fixedly connected with adjusting knobs 12.
[0021] When in use, the pipeline can be placed between the pressing plate 9 and the fixing plate 8. By rotating the adjusting knob 12 to drive the adjusting screw 11 to rotate, and then under the action of the threaded connection between the adjusting screw 11 and the guide rail 10, the guide rail 10 can be driven to move inside the chute 13. When the pressing plate 9 is driven to move towards the fixing plate 8 by rotating the adjusting knob 12, the pipeline inside can be clamped and fixed. Then, by controlling the swinging of the two swing plates 7, the docking angle of the two pipelines can be adjusted, which is convenient for welding the two pipelines. When in use, the angles of the two pipelines can be adjusted according to needs, and the applicable range is wide.
[0022] One side of the fixing plate 8 corresponding to the pressing plate 9 is respectively provided with arc-shaped grooves 16, which can cooperate with round pipes and are convenient for fixing round pipes. The flat surfaces on both sides of the arc-shaped grooves 16 can cooperate with square pipes for fixing, improving the applicable range of the device and the fixing firmness, and improving the welding effect.
[0023] Elastic rubber pads are respectively fixedly connected to the surfaces of the arc-shaped grooves 16, which can improve the fixing effect on the round pipes and prevent the round pipes from sliding inside the arc-shaped grooves 16.
[0024] A bottom plate 1 is fixedly connected to the bottom of the support plate 15. The left and right sides of the front and rear ends of the bottom plate 1 are respectively fixedly connected with legs 14, which are used to conveniently support the device and are convenient for users to use.
[0025] On the upper end of the bottom plate 1, support sliding grooves 2 are respectively formed along the length direction on the left and right sides. A support sliding block 3 is slidably connected inside the support sliding groove 2. The upper ends of the support sliding blocks 3 are respectively hinged with hinge rods 6. The other ends of the hinge rods 6 are respectively hinged with the surfaces of the corresponding swing plates 7. When the two swing plates 7 swing to adjust the angle, under the action of the hinge rods 6 driving the support sliding blocks 3 to slide inside the support sliding grooves 2, the stability of the two swing plates 7 during swinging can be improved, avoiding gaps in the connection between the two swing plates 7 and the support plate 15, resulting in shaking between the two swing plates 7 during use and affecting the welding quality of the steel pipes.
[0026] The support sliding blocks 3 on the left and right sides are commonly threadedly connected with a double-threaded screw rod 4. On both sides of the surface of the double-threaded screw rod 4, thread portions with opposite thread directions are respectively formed. The support sliding blocks 3 are respectively threadedly connected with the corresponding thread portions. The right end of the double-threaded screw rod 4 is fixedly connected with a handle 5. By rotating the handle 5, the double-threaded screw rod 4 can be driven to rotate. Under the action of the double-threaded screw rod 4 being threadedly connected with the two support sliding blocks 3, the support sliding blocks 3 can be driven to move relatively. Furthermore, under the transmission of the hinge rods 6, the two swing plates 7 can be driven to swing synchronously and relatively, facilitating the user to adjust the angle of the swing plates 7 and facilitating the user's use; the handle 5 has a circular plate structure, and a grip rod 17 is rotatably connected to a non-central position of the handle 5 for facilitating the user to rotate the handle 5 and facilitating the user to use this device.
[0027] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art of the present utility model can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
Claims
1. A welding fixture convenient for pipeline installation, comprising a support plate (15), characterized in that: On the left and right sides of the upper end of the support plate (15), swing plates (7) are respectively hinged. One end of the two swing plates (7) away from the support plate (15) is fixedly connected to a fixing plate (8). On the upper side of the fixing plate (8), a pressing plate (9) is provided. One end of the pressing plate (9) corresponding to the fixing plate (8) is fixedly connected to a guide rail (10). A chute (13) is formed on the surface of the swing plate (7) along the length direction. The guide rail (10) is slidably connected inside the chute (13). Adjusting screws (11) are respectively rotatably connected to the surface of the swing plate (7) along the length direction. The adjusting screws (11) are threadedly connected to the guide rail (10). The lower ends of the adjusting screws (11) are respectively fixedly connected to adjusting knobs (12).
2. The welding fixture for facilitating pipeline installation according to claim 1, wherein: Arc-shaped grooves (16) are respectively formed on the surfaces of the fixing plate (8) corresponding to the pressing plate (9).
3. The welding jig for facilitating pipe installation according to claim 2, wherein: Elastic rubber pads are respectively fixedly connected to the surfaces of the arc-shaped grooves (16).
4. A welding fixture for facilitating pipeline installation according to claim 1, characterized in that: A bottom plate (1) is fixedly connected to the bottom of the support plate (15). Legs (14) are respectively fixedly connected to the left and right sides of the front and rear ends of the bottom plate (1).
5. The welding jig for facilitating pipeline installation according to claim 4, wherein: Support chutes (2) are respectively formed on the left and right sides of the upper end of the bottom plate (1) along the length direction. Support sliders (3) are slidably connected inside the support chutes (2). The upper ends of the support sliders (3) are respectively hinged to hinge rods (6). The other ends of the hinge rods (6) are respectively hinged to the surfaces of the corresponding swing plates (7).
6. The welding jig for facilitating pipeline installation according to claim 5, wherein: A double-threaded screw rod (4) is commonly threadedly connected to the support sliders (3) on the left and right sides. Threaded portions with opposite thread directions are respectively formed on both sides of the surface of the double-threaded screw rod (4). The support sliders (3) are respectively threadedly connected to the corresponding threaded portions. A handle (5) is fixedly connected to the right end of the double-threaded screw rod (4).
7. The welding fixture for facilitating pipeline installation according to claim 6, characterized in that: The handle (5) has a circular plate structure. A grip rod (17) is rotatably connected to a non-central position of the handle (5).